Sand removing air cleaning unit

Abstract

The utility model provides a sand removing air purification unit, including case, rain sand separation subassembly, fine sand separation subassembly and primary efficiency filter component, rain sand separation subassembly is the louver blade of louver structure distribution, double -row louver structure windbreak is according to certain angle and is composed, blocks rainwater and coarse sand, fine sand separation subassembly is the " J " type barrier sheet of staggered distribution, primary efficiency filter component is primary efficiency filter screen cooperation XY axle sliding rail drive dust removal brush and scrape dust sand to the bottom collection box, block dust that floats in the air, reach self -cleaning effect. The utility model sets up three section filter structure, achieve rainwater, coarse sand, dust effective blocking, have self -cleaning function, can adapt to the industrial factory area of bad working condition. The unit and inside filter piece structure, angle design all consider under the bad weather condition, block the wind sand, the penetration of rainwater, whole part is simple, stable, rain -proof, sand removing, sand blocking, dust removing effect is good, assembly, operation, maintenance are convenient, it is favorable to popularization and application.

Description

Technical Field

[0001] This utility model belongs to the field of sand removal technology, and in particular relates to a sand removal air purification unit. Background Technology

[0002] Currently, areas with high levels of dust often require dust removal equipment to treat the air, such as the dust storms that occur in northern my country. However, existing dust removal equipment is complex in structure, difficult to assemble, has poor dust removal efficiency, and a short service life. In severe weather conditions, such as strong winds, heavy rain, and torrential rain, it is easily damaged or deformed, allowing rainwater to enter the equipment and affecting subsequent treatment. Especially in situations with high air quality requirements, it cannot meet the air purification needs. Utility Model Content This invention provides a sand removal air purification unit that can effectively solve the above-mentioned problems.

[0003] This utility model is implemented as follows: A sand-removing air purification unit includes a chassis, a rain-sand separation component, a fine sand separation component, and a pre-filter component. The rain-sand separation component is located at the front inlet of the chassis. The fine sand separation component and the pre-filter component are sequentially arranged inside the chassis. The rain-sand separation component has a mounting frame and louvers. The mounting frame is fixed to the front of the chassis, and the louvers are arranged in a louvered structure within the mounting frame. The fine sand separation component has a fixing strip and a "J"-shaped barrier. The fixing strip is horizontally fixed inside the chassis, and the "J"-shaped barrier... The "J"-shaped barrier sheets are vertically spaced on the fixed strip. The fine sand separation component has at least two rows of "J"-shaped barrier sheets in the front and rear, and the front and rear groups of "J"-shaped barrier sheets are staggered. The primary filter component has a fixed frame, a primary filter screen, a sliding guide rail, and a dust removal brush. The fixed frame is located in the housing on the downstream side of the fine sand separation component. The primary filter screen is laid on the fixed frame. The sliding guide rail is located on at least one side of the primary filter screen, either upstream or downstream. The dust removal brush is located on the slider of the sliding guide rail and is fitted to the primary filter screen.

[0004] As a further improvement, sand collection hoppers are provided below the fine sand separation component and the primary filter component, respectively.

[0005] As a further improvement, the lower end of the sand collection hopper is connected to a sand suction pipe or a collection box, the sand suction pipe is connected to a blower, and the collection box is detachably connected to the sand collection hopper.

[0006] As a further improvement, the mounting frame is provided with louvers with a front and rear double-layer louver structure.

[0007] As a further improvement, the louver is provided with a wind deflector, a connecting plate and a sand deflector. The connecting plate is located at both ends of the wind deflector at an obtuse angle and is vertically arranged. The sand deflector is connected to the connecting plate at the downstream end. The sand deflector is an acute-angled plate, a right-angled plate or an arc-shaped plate.

[0008] As a further improvement, at least the downstream side of the windbreak or connecting plate is provided with a screw hole post.

[0009] As a further improvement, the connecting plate is provided with bolt holes, the front and rear connecting plates are connected by bolts, and the bolts between the connecting plates are fitted with separator sleeves.

[0010] As a further improvement, the wind deflector has an inclination angle of 40°-50°.

[0011] As a further improvement, the "J"-shaped baffle plate is provided with a guide plate, a baffle plate and a swirling plate. The guide plate is connected to the baffle plate, the baffle plate is an "L"-shaped plate, and the swirling plate is connected to the other side of the baffle plate. The swirling plate is a semi-circular plate.

[0012] As a further improvement, the front end of the air guide plate is provided with an installation plate, which is perpendicular to the air guide plate. The installation plate and the wind baffle are respectively connected to the fixing strips on the front and rear sides; the diameter of the swirling plate is 1 / 3 to 2 / 3 of the height of the "L" shaped plate.

[0013] The beneficial effects of this utility model are as follows: The unit adopts a front-end rain and sand separation system, which consists of double-row louvered windbreak panels arranged at a certain angle to block rainwater and coarse sand; the middle section separates fine sand, which consists of double-row distributed J-shaped sand-proof sheets arranged in an alternating pattern; the rear section is a pre-filter, which blocks larger dust particles floating in the air, and is equipped with an XY-axis sliding guide rail to drive a dust removal brush to scrape dust and sand to the bottom collection box, achieving a self-cleaning effect. This utility model has a three-stage filtration device, effectively blocking rainwater, coarse sand, and dust, and has a self-cleaning function, making it suitable for harsh industrial plant conditions. The structure and angle design of the unit and its internal filter plates are all taken into account under harsh weather conditions to block wind and sand and rainwater penetration. The overall components are simple and stable, with good rainproof, sand removal, dust blocking, and dust removal effects. Assembly, operation, and maintenance are convenient, which is conducive to widespread application. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a structural schematic diagram of an embodiment of a sand removal air purification unit according to this utility model; Figure 2 This is a schematic diagram of the internal structure of an embodiment of a sand removal air purification unit according to this utility model; Figure 3 This is a schematic diagram of the fine sand separation component structure provided in an embodiment of a sand removal air purification unit of this utility model; Figure 4 This is a partial structural diagram of the rain-sand separation component provided in an embodiment of a sand removal air purification unit of this utility model; Figure 5 This is a partial structural diagram of a fine sand separation component provided in an embodiment of a sand removal air purification unit of this utility model; Figure 6 This is a schematic diagram of the louver structure provided in an embodiment of a sand removal air purification unit of this utility model; Figure 7 This is a schematic diagram of the "J"-shaped barrier structure provided in an embodiment of a sand removal and air purification unit of this utility model.

[0016] Figure label: 1. Chassis; 2. Rain and sand separation assembly; 21. Mounting frame; 22. Louver; 23. Wind baffle; 24. Connecting plate; 25. Sand baffle; 26. Screw hole post; 27. Bolt hole; 28. Bolt; 29. ​​Separator sleeve; 3. Fine sand separation assembly; 31. Fixing strip; 32. "J" type barrier plate; 33. Air guide plate; 34. Wind baffle; 35. Rotary plate; 36. Mounting plate; 4. Primary filter assembly; 41. Fixing frame; 42. Primary filter screen; 43. Sliding guide rail; 44. Dust removal brush; 5. Sand collection hopper; 51. Collection box. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0018] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0019] In the description of this utility model, the terms "upper", "middle", "side", "side", "upper side", "end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] Reference Figure 1-7 As shown, a sand-removing air purification unit includes a casing 1, a rain-sand separation component 2, a fine sand separation component 3, and a pre-filter component 4. The rain-sand separation component 2 is located at the front inlet of the casing 1. The fine sand separation component 3 and the pre-filter component 4 are sequentially arranged inside the casing 1. The rain-sand separation component 2 has a mounting frame 21 and louvers 22. The mounting frame 21 is fixed to the front end of the casing 1, and the louvers 22 are arranged in a louvered structure within the mounting frame 21. The fine sand separation component 3 has a fixing strip 31 and a "J"-shaped barrier 32. The fixing strip 31 is horizontally fixed inside the casing 1, and the "J"-shaped barrier 32... The J-shaped barrier plates 32 are vertically spaced on the fixing strip 31. The fine sand separation component 3 has at least two rows of J-shaped barrier plates 32 arranged in front and behind, and the front and rear groups of J-shaped barrier plates 32 are staggered. The primary filter component 4 is provided with a fixing frame 41, a primary filter screen 42, a sliding guide rail 43 and a dust removal brush 44. The fixing frame 41 is located in the housing 1 downstream of the fine sand separation component 3. The primary filter screen 42 is laid on the fixing frame 41. The sliding guide rail 43 is located on at least one side of the primary filter screen 42, either upstream or downstream. The dust removal brush 44 is located on the slider of the sliding guide rail 43 and is fitted to the primary filter screen 42.

[0021] The unit is divided into three parts: the front section blocks coarse sand and rainwater, the middle section blocks fine sand, and the end section blocks coarse dust and large particles. The front-end rain and sand separator consists of double-row louvered windbreak panels 23 arranged at a certain angle, which can be connected to an external duct to block rainwater and coarse sand. The middle section fine sand separator module consists of double-row distributed J-shaped sand-proof sheets arranged in an alternating pattern, with a sand and dust collection box 51 at the bottom for connection to a dust pump. The rear section is a pre-filter to block larger dust particles floating in the air, and is equipped with XY-axis track-driven dust removal brushes 44 to scrape dust and sand into the bottom collection box 51, achieving a self-cleaning effect. The unit can be equipped with a fan. This utility model features a three-stage filtration system, effectively blocking rainwater, coarse sand, and dust, and has a self-cleaning function, making it suitable for harsh industrial environments.

[0022] The louver 22 and the "J"-shaped barrier 32 are integrally formed or spliced ​​together.

[0023] The rain and sand separation component 2 is composed of rain and sand filter louvers 22. The louvers 22 are tilted at an angle of 45 degrees and are fixed to the mounting frame 21 by bolts 28. They physically block rainwater and coarse sand from entering the unit.

[0024] The fine sand separation component 3 consists of two sets of J-shaped wind deflectors. The hooks on the deflectors facilitate the swirling and falling of fine sand, and a double-layer wind deflector is provided. At the same time, three sets of fixing strips 31 are provided at the front, middle and rear, and the J-shaped wind deflectors are assembled through screw locking holes.

[0025] The rear section is a primary metal filter with a self-cleaning scraper to block fine dust particles. The self-cleaning device is an XY axis slide rail with a long brush head. After cleaning, the dust falls into the dust collection box at the bottom of the unit. The sliding guide rail 43 can move horizontally or vertically, driving the dust removal brush 44 to clean the dust on the primary filter 42. The sliding guide rail 43 and the dust removal brush 44 can be set on the upstream side, downstream side, or both sides of the primary filter 42. In order to save costs and ensure cleaning effect, the sliding guide rail 43 and the dust removal brush 44 are set on the upstream side of the primary filter 42, where cleaning is more difficult on the windward side. When both sides are set, the sliding guide rail 43 and the dust removal brush 44 on both sides can be horizontal or vertical scrapers, or one side can be horizontal and the other side can be vertical. Both sides can scrape simultaneously, or move forward and backward or relative to each other.

[0026] Furthermore, a sand collection hopper 5 is provided below the fine sand separation component 3 and the primary filter component 4, respectively.

[0027] The sand collection bucket 5 is used to collect the sand and dust separated from the internal structure of the casing 1. The sand and rainwater separated by the rain-sand separation component 2 are usually directly piled up below or outside the casing 1 and cleaned regularly. Larger sand and gravel have little impact on the operation of the equipment.

[0028] Furthermore, the lower end of the sand collection hopper 5 is connected to a sand suction pipe or a collection box 51, the sand suction pipe is connected to a blower, and the collection box 51 is detachably connected to the sand collection hopper 5.

[0029] A sand collection hopper 5 is installed at the bottom of the unit. The opening of the sand collection hopper 5 is rectangular and fixed to the bottom of the unit. The bottom is conical and can be connected to the exhaust pipe to discharge sand or stored in the collection box 51.

[0030] Furthermore, the mounting frame 21 is provided with louver blades 22 with a front and rear double-layer louver structure.

[0031] The louvers 22 of the rain and sand separation component 2 can be placed vertically or horizontally.

[0032] Furthermore, the louver 22 is provided with a wind deflector 23, a connecting plate 24 and a sand deflector 25. The connecting plate 24 is located at both ends of the wind deflector 23 at an obtuse angle and is vertically arranged. The sand deflector 25 is connected to the connecting plate 24 at the downstream end. The sand deflector 25 is an acute-angle plate, a right-angle plate or an arc-shaped plate.

[0033] After the sand and sand pass through the windbreak plate 23, the sand and gravel are blocked by the sand baffle plate 25 and fall to the bottom by gravity.

[0034] Furthermore, at least the downstream side of the wind deflector 23 or the connecting plate 24 is provided with a screw hole post 26.

[0035] At least the wind deflector 23 or the connecting plate 24 can be either the wind deflector 23, the connecting plate 24, or both. The louvers 22 are then fixedly mounted to the mounting frame 21 using screws, which pass through the side of the mounting frame 21 and connect to the screw post 26. The screw post 26 reinforces the wind deflector 23.

[0036] Furthermore, the connecting plate 24 is provided with bolt holes 27, the front and rear connecting plates 24 are connected by bolts 28, and the bolts 28 between the connecting plates 24 are fitted with separator sleeves 29.

[0037] The adjacent layers of each louver 22 are connected by bolts 28 to form a double-row louver structure. This structure can also be installed after the frame 21 is assembled outside, which is convenient for assembly.

[0038] Furthermore, the angle of the baffle plate 23 is 40°-50°; preferably 45°. This angle provides better separation and reduces the impact on subsequent separation and filtration.

[0039] Furthermore, the "J"-shaped barrier plate 32 is provided with a wind guide plate 33, a wind baffle plate 34 and a swivel plate 35. The wind guide plate 33 is connected to the wind baffle plate 34. The wind baffle plate 34 is an "L"-shaped plate. The swivel plate 35 is connected to the other side of the wind baffle plate 34. The swivel plate 35 is a semi-circular plate.

[0040] Fine sand has low gravity, so a swirling plate 35 is needed for further separation.

[0041] Furthermore, the front end of the air guide plate 33 is provided with a mounting plate 36, which is perpendicular to the air guide plate 33. The mounting plate 36 and the wind baffle plate 34 are respectively connected to the fixing strips 31 on the front and rear sides. The diameter of the swirling plate 35 is 1 / 3 to 2 / 3 of the height of the "L"-shaped plate; it is usually set to 1 / 2.

[0042] The diameter of the rotary plate 35 is 1 / 3 to 2 / 3 of the height of the "L"-shaped plate, which means that the opening height of the rotary plate 35 is 1 / 3 to 2 / 3 of the height of the "L"-shaped plate.

[0043] The mounting plate 36 serves two purposes: firstly, it connects the "J"-shaped barrier plates 32 to the fixing strips 31; secondly, it blocks the gaps between the front "J"-shaped barrier plates 32, reducing the direct entry of sand and dust into the rear fine sand separation assembly 3, thus achieving two-stage separation of fine sand and improving the separation effect. Without the mounting plate 36, the fixing strips 31 at the front end of the "J"-shaped barrier plates 32 can be parallel to the length of the air guide plate 33 and connected to the air guide plate 33 at the position of the mounting plate 36, achieving the same effect.

[0044] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sand removal air purification unit, characterized in that, The system includes a chassis, a rain and sand separation component, a fine sand separation component, and a primary filter component. The rain and sand separation component is located at the front entrance of the chassis. The fine sand separation component and the primary filter component are sequentially arranged inside the chassis. The rain and sand separation component has a mounting frame and louvers. The mounting frame is fixed to the front of the chassis, and the louvers are arranged in a louvered structure within the mounting frame. The fine sand separation component has a fixing strip and "J"-shaped baffles. The fixing strip is horizontally fixed inside the chassis, and the "J"-shaped baffles are vertically spaced on the fixing strip. The fine sand separation component has at least two rows of "J"-shaped baffles arranged front and rear, with the front and rear groups of "J"-shaped baffles staggered. The primary filter component has a fixing frame, a primary filter screen, a sliding guide rail, and a dust removal brush. The fixing frame is located inside the chassis downstream of the fine sand separation component. The primary filter screen is laid on the fixing frame. The sliding guide rail is located on at least one side of the primary filter screen, either upstream or downstream. The dust removal brush is mounted on the slider of the sliding guide rail and is fitted to the primary filter screen.

2. The sand removal air purification unit according to claim 1, characterized in that, The fine sand separation component and the primary filter component are each equipped with a sand collection hopper below them.

3. The sand removal air purification unit according to claim 2, characterized in that, The lower end of the sand collection hopper is connected to a sand suction pipe or a collection box. The sand suction pipe is connected to a blower, and the collection box is detachably connected to the sand collection hopper.

4. The sand removal air purification unit according to claim 1, characterized in that, The mounting frame is equipped with louvers with a double-layer louver structure at the front and back.

5. A sand removal air purification unit according to claim 1 or 4, characterized in that, The louver is provided with a wind baffle, a connecting plate and a sand baffle. The connecting plate is located at both ends of the wind baffle at an obtuse angle and is vertically arranged. The sand baffle is connected to the connecting plate at the downstream end. The sand baffle is an acute-angled plate, a right-angled plate or an arc-shaped plate.

6. The sand removal air purification unit according to claim 5, characterized in that, At least the downstream side of the windbreak or connecting plate is provided with a screw hole post.

7. The sand removal air purification unit according to claim 5, characterized in that, The connecting plate is provided with bolt holes, the front and rear connecting plates are connected by bolts, and the bolts between the connecting plates are fitted with separator sleeves.

8. The sand removal air purification unit according to claim 5, characterized in that, The angle of the wind deflector is 40°-50°.

9. The sand removal air purification unit according to claim 1, characterized in that, The "J"-shaped baffle plate is provided with a guide plate, a baffle plate and a swirling plate. The guide plate is connected to the baffle plate. The baffle plate is an "L"-shaped plate. The swirling plate is connected to the other side of the baffle plate. The swirling plate is a semi-circular plate.

10. A sand removal air purification unit according to claim 9, characterized in that, The front end of the air guide plate is provided with an installation plate, which is perpendicular to the air guide plate. The installation plate and the air baffle are respectively connected to the fixing strips on the front and rear sides. The diameter of the swirling plate is 1 / 3 to 2 / 3 of the height of the "L" shaped plate.

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