A high-safety activated carbon adsorption vapor desorption condensation recovery device

CN224893717UActive Publication Date: 2026-10-27SHANDONG YIHUA ENVIRONMENTAL PROTECTION ENG CO LTD
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Patent Information

Application Number
CN202522726030.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-23
Publication Date
2026-10-27
Estimated Expiration
2035-12-23

AI Technical Summary

Technical Problem

然而,传统的活性炭吸附蒸气脱附冷凝回收装置在运行过程中存在诸多安全隐患:

Benefits of technology

[0016]本实用新型的有益效果是:通过压力传感器和温度传感器检测活性炭箱内部的压力与温度,当压力与温度过高时,通过冷却管对活性炭箱内部进行降温,通过通入氮气,防止起火爆炸,通过设置的防爆层防止爆炸产生的损害,通过密封设置在高浓度废气管外侧密封防护管,防止废气向外扩散,起到保护作用。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of activated carbon adsorption vapor desorption condensation recovery devices with high safety, it is related to VOC waste gas recovery technical field, including activated carbon tank, the activated carbon tank is co-disposed with five groups, the outside of the activated carbon tank is provided with outer layer box shell, the gap between the outer layer box shell and activated carbon tank is filled with explosion-proof layer, hollow groove is arranged on the inner side wall of the activated carbon tank, cooling pipe is arranged in the hollow groove.The utility model detects the pressure and temperature in the activated carbon tank by pressure sensor and temperature sensor, when the pressure and temperature are too high, the activated carbon tank is cooled by cooling pipe, prevent fire and explosion by passing nitrogen, prevent the damage caused by explosion by the explosion-proof layer set, prevent waste gas from spreading outward by being sealingly arranged in the high concentration waste gas pipe outside sealing protection pipe, play a protective role.
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Description

Technical Field

[0001] This utility model relates to the field of welded wire mesh technology, and in particular to a highly safe activated carbon adsorption vapor desorption condensation and recovery device. Background Technology

[0002] Activated carbon adsorption is a common technology for treating organic waste gas. It utilizes the adsorption properties of activated carbon to adsorb and retain harmful substances in the waste gas, then uses vapor desorption to release the adsorbed organic components, which are then condensed and recovered for resource reuse. However, traditional activated carbon adsorption-vapor desorption-condensation-recovery devices have several safety hazards during operation:

[0003] First, it is difficult to precisely control the steam pressure and temperature during the desorption process. Excessive pressure may cause the equipment to break, and excessive temperature may cause the activated carbon to spontaneously combust.

[0004] Secondly, the lack of an effective emergency response mechanism means that when equipment malfunctions, there is no timely response, which can easily escalate safety accidents.

[0005] Third, the equipment's overall explosion-proof and heat insulation design is insufficient, further increasing operational risks. Utility Model Content

[0006] In order to overcome the above-mentioned defects in the existing technology, this utility model provides a highly safe activated carbon adsorption vapor desorption condensation and recovery device.

[0007] The technical solution adopted by this utility model to solve its technical problem is: a highly safe activated carbon adsorption vapor desorption condensation and recovery device, including an activated carbon box, of which five sets are provided. An outer shell is provided on the outside of the activated carbon box, and the gap between the outer shell and the activated carbon box is filled with an explosion-proof layer. A hollow groove is provided on the inner wall of the activated carbon box, and a cooling pipe is provided in the hollow groove. A cooling medium circulation pump is connected to the outside of the cooling pipe. Several sets of mounting mesh frames are installed on the inside of the activated carbon box, and an activated carbon layer is placed on the mounting mesh frames. A pressure sensor and a temperature sensor are provided in the upper left of the inside of the activated carbon box. An exhaust gas pipe is connected to the upper right of the activated carbon box, and a high-concentration exhaust gas pipe is connected to the upper end of the exhaust gas pipe. A sealing protective pipe is installed on the outside of the high-concentration exhaust gas pipe.

[0008] Furthermore, a medium-space gap is formed between the sealed protective tube and the high-concentration exhaust gas tube, and several sets of VOC exhaust gas detection sensors are installed in the medium-space gap. The VOC exhaust gas detection sensors are fixedly installed on the inner wall of the sealed protective tube.

[0009] Furthermore, a set of connecting pipes is fixedly connected to the upper end of the sealing and protective tube, and an external air pump is connected to the connecting pipes for drawing air outward.

[0010] Furthermore, an air inlet pipe is fixedly connected to the upper end of the activated carbon box, and a conveying pipe is connected to the outside of the air inlet pipe. A pretreatment device is connected to the left side of the conveying pipe, and a VOC waste gas inlet pipe is connected to the left side of the pretreatment device.

[0011] Furthermore, the lower end of the activated carbon box is fixedly connected to an air outlet pipe, the lower end of the air outlet pipe is fixedly connected to an output pipe, and the upper right side of the output pipe is fixedly connected to a chimney pipe.

[0012] Furthermore, the lower end of the high-concentration waste gas pipe is connected to a catalytic combustion furnace, and the right side of the catalytic combustion furnace is connected to a fresh air heat exchange device via a heat exchange pipe. The fresh air heat exchange device is externally connected to a fan, and the upper end of the fresh air heat exchange device is fixedly connected to a hot gas transmission pipe.

[0013] Furthermore, a set of hot air pipes is connected to the lower left part of the activated carbon box, and the hot air pipes are externally connected to a hot air transmission pipe.

[0014] Furthermore, a first valve is provided on the outside of the air intake pipe, a second valve is provided on the outside of the exhaust pipe, a third valve is provided on the outside of the air outlet pipe, and a fourth valve is provided on the outside of the hot air pipe.

[0015] Furthermore, a nitrogen pipe is connected to the lower right part of the activated carbon box, and the nitrogen pipe is connected to a nitrogen tank.

[0016] The beneficial effects of this utility model are as follows: the pressure and temperature inside the activated carbon box are detected by pressure and temperature sensors. When the pressure and temperature are too high, the inside of the activated carbon box is cooled by cooling pipe. Nitrogen gas is introduced to prevent fire and explosion. An explosion-proof layer is set to prevent damage caused by explosion. A sealed protective pipe is set on the outside of the high-concentration waste gas pipe to prevent waste gas from spreading outward, thus playing a protective role. Attached Figure Description

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a front structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the appearance of the activated carbon box of this utility model;

[0020] Figure 3 This is a front sectional view of the activated carbon box of this utility model;

[0021] Figure 4 This is a cross-sectional view of the high-concentration waste gas pipe of this utility model.

[0022] In the diagram: 1. Activated carbon box, 2. Outer shell, 3. Explosion-proof layer, 4. Hollow core, 5. Cooling pipe, 6. Pressure sensor, 7. Temperature sensor, 8. Mounting frame, 9. Activated carbon layer, 10. Inlet pipe, 11. Exhaust pipe, 12. Outlet pipe, 13. Hot gas pipe, 14. Nitrogen pipe, 15. First valve, 16. Second valve, 17. Third valve, 18. Fourth valve, 19. Conveying pipe, 20. Pretreatment equipment, 21. VOC exhaust gas inlet pipe, 22. High-concentration exhaust gas pipe, 23. Catalytic combustion furnace, 24. Heat exchange pipe, 25. Fresh air heat exchange equipment, 26. Fan, 27. Hot gas transmission pipe, 28. Output pipe, 29. Chimney pipe, 30. Sealed protective pipe, 31. Hollow core gap, 32. VOC exhaust gas detection sensor, 33. Connecting pipe, 34. Air pump. Detailed Implementation

[0023] To more clearly illustrate the technical solution of this utility model, the following description is made in conjunction with the accompanying drawings. Obviously, the drawings described below are only one embodiment of this utility model. For those skilled in the art, other embodiments can be obtained based on these drawings and embodiments without creative effort, and all of them fall within the protection scope of this utility model.

[0024] like Figures 1 to 3 As shown, this utility model includes an activated carbon box 1, which has five sets of components. Several sets of mounting frames 8 are installed inside the activated carbon box 1, and activated carbon layers 9 are placed on the mounting frames 8. An air inlet pipe 10 is fixedly connected to the upper end of the activated carbon box 1. A first valve 15 is installed on the outer side of the air inlet pipe 10. A conveying pipe 19 is connected to the outer side of the air inlet pipe 10. A pretreatment device 20 is connected to the left side of the conveying pipe 19, and a VOC waste gas inlet pipe 21 is connected to the left side of the pretreatment device 20. An outlet pipe 12 is fixedly connected to the lower end of the activated carbon box 1, and a third valve 15 is installed on the outer side of the outlet pipe 12. Valve 17, the lower end of the outlet pipe 12 is fixedly connected to the output pipe 28, the upper right side of the output pipe 28 is fixedly connected to the chimney pipe 29, the VOC waste gas enters the pretreatment equipment 20 through the VOC waste gas inlet pipe 21 and then enters the inlet pipe 10 through the conveying pipe 19. Four of the five activated carbon boxes 1 are always performing adsorption, and then one group is performing desorption. Open the corresponding first valve 15 so that the VOC waste gas enters the activated carbon box 1 and is adsorbed by the activated carbon layer 9. Then open the third valve 17 so that the treated gas is discharged from the device through the outlet pipe 12, the output pipe 28 and the chimney pipe 29.

[0025] like Figures 1 to 3As shown, the upper right part of the activated carbon box 1 is connected to an exhaust gas pipe 11. A second valve 16 is installed on the outside of the exhaust gas pipe 11. The upper end of the exhaust gas pipe 11 is connected to a high-concentration exhaust gas pipe 22. The lower end of the high-concentration exhaust gas pipe 22 is connected to a catalytic combustion furnace 23. The right side of the catalytic combustion furnace 23 is connected to a fresh air heat exchange device 25 through a heat exchange pipe 24. The fresh air heat exchange device 25 is externally connected to a fan 26. The upper end of the fresh air heat exchange device 25 is fixedly connected to a hot gas transmission pipe 27. The lower left part of the activated carbon box 1 is connected to a set of hot gas pipes 13. A fourth valve 18 is provided on the outside of the hot air pipe 13, and a hot air transmission pipe 27 is connected to the outside of the hot air pipe 13. By opening the corresponding fourth valve 18 on the activated carbon box 1 that needs to be desorbed, the fresh air heat exchanger 25 delivers hot air into the corresponding activated carbon box 1 to desorb the internal activated carbon layer 9. At this time, the first valve 15 and the third valve 17 are closed, and the second valve 16 is opened, so that the high-concentration VOC waste gas generated by desorption enters the catalytic combustion furnace 23 through the waste gas pipe 11 and the high-concentration waste gas pipe 22 for catalytic combustion to generate heat energy, which is then circulated to the fresh air heat exchanger 25 for desorption treatment.

[0026] like Figure 3 As shown, an outer shell 2 is provided on the outside of the activated carbon box 1. The gap between the outer shell 2 and the activated carbon box 1 is filled with an explosion-proof layer 3 to prevent damage from an explosion. A pressure sensor 6 and a temperature sensor 7 are provided in the upper left of the interior of the activated carbon box 1 to detect the pressure and temperature inside the activated carbon box 1. A hollow groove 4 is provided on the inner wall of the activated carbon box 1. A cooling pipe 5 is provided in the hollow groove 4. The cooling pipe 5 is connected to a cooling medium circulation pump. A nitrogen pipe 14 is connected to the lower right of the activated carbon box 1. The nitrogen pipe 14 is connected to a nitrogen tank. When the pressure and temperature are too high, the interior of the activated carbon box 1 is cooled through the cooling pipe 5. Nitrogen gas is introduced to prevent fire and explosion.

[0027] like Figure 1 and Figure 4 As shown, a sealing and protective pipe 30 is sealed and installed on the outside of the high-concentration exhaust gas pipe 22. A middle space gap 31 is formed between the sealing and protective pipe 30 and the high-concentration exhaust gas pipe 22. Several sets of VOC exhaust gas detection sensors 32 are arranged in the middle space gap 31. The VOC exhaust gas detection sensors 32 are fixedly installed on the inner wall of the sealing and protective pipe 30. A set of connecting pipes 33 are fixedly connected to the upper end of the sealing and protective pipe 30. An air pump 34 is connected to the outside of the connecting pipes 33. The air pump 34 is used to draw air outward. The VOC exhaust gas detection sensors 32 detect whether the high-concentration exhaust gas pipe 22 is leaking. When a leak occurs, the sealing and protective pipe 30 prevents the exhaust gas from spreading outward. Then, the air pump 34 is started to draw out the exhaust gas for treatment.

[0028] In use, this utility model uses pressure sensor 6 and temperature sensor 7 to detect the pressure and temperature inside the activated carbon box 1. When the pressure and temperature are too high, the inside of the activated carbon box 1 is cooled by cooling pipe 5. Nitrogen gas is introduced to prevent fire and explosion. The explosion-proof layer 3 is set to prevent damage caused by explosion. The sealing and protective pipe 30 set on the outside of the high-concentration waste gas pipe 22 prevents the waste gas from spreading outward, thus playing a protective role.

[0029] The above embodiments are merely exemplary embodiments of the present utility model and are not intended to limit the present utility model. The scope of protection of the present utility model is defined by the claims. Those skilled in the art can make various modifications or equivalent substitutions to the present utility model within its substance and scope of protection, and such modifications or equivalent substitutions should also be considered to fall within the scope of protection of the present utility model.

Claims

1. A highly safe activated carbon adsorption vapor desorption condensation and recovery device, comprising activated carbon boxes (1), wherein five sets of activated carbon boxes (1) are provided, characterized in that: The activated carbon box (1) is provided with an outer shell (2) on the outside. The gap between the outer shell (2) and the activated carbon box (1) is filled with an explosion-proof layer (3). The inner wall of the activated carbon box (1) is provided with a hollow groove (4). A cooling pipe (5) is provided in the hollow groove (4). The cooling pipe (5) is connected to a cooling medium circulation pump. Several sets of installation frames (8) are installed on the inner side of the activated carbon box (1). Activated carbon layer (9) is placed on the installation frame (8). A pressure sensor (6) and a temperature sensor (7) are provided in the upper left of the interior of the activated carbon box (1). An exhaust pipe (11) is connected to the upper right of the activated carbon box (1). A high-concentration exhaust pipe (22) is connected to the upper end of the exhaust pipe (11). A sealing protection pipe (30) is installed on the outer side of the high-concentration exhaust pipe (22).

2. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 1, characterized in that, A medium space gap (31) is formed between the sealed protective tube (30) and the high-concentration exhaust gas tube (22). Several sets of VOC exhaust gas detection sensors (32) are installed in the medium space gap (31). The VOC exhaust gas detection sensors (32) are fixedly installed on the inner wall of the sealed protective tube (30).

3. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 2, characterized in that, The upper end of the sealing and protective tube (30) is fixedly connected to a set of connecting tubes (33), and the connecting tubes (33) are connected to an external air pump (34), which is used to draw air outward.

4. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 1, characterized in that, The upper end of the activated carbon box (1) is fixedly connected to the air inlet pipe (10), the air inlet pipe (10) is connected to the external conveying pipe (19), the left side of the conveying pipe (19) is connected to the pretreatment device (20), and the left side of the pretreatment device (20) is connected to the VOC exhaust gas inlet pipe (21).

5. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 4, characterized in that, The lower end of the activated carbon box (1) is fixedly connected to the gas outlet pipe (12), the lower end of the gas outlet pipe (12) is fixedly connected to the output pipe (28), and the upper right side of the output pipe (28) is fixedly connected to the chimney pipe (29).

6. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 5, characterized in that, The lower end of the high-concentration exhaust gas pipe (22) is connected to a catalytic combustion furnace (23). The right side of the catalytic combustion furnace (23) is connected to a fresh air heat exchange device (25) via a heat exchange pipe (24). The fresh air heat exchange device (25) is connected to an external fan (26). The upper end of the fresh air heat exchange device (25) is fixedly connected to a hot gas transmission pipe (27).

7. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 6, characterized in that, A set of hot air pipes (13) are connected to the lower left part of the activated carbon box (1), and the hot air pipes (13) are connected to a hot air transmission pipe (27).

8. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 7, characterized in that, A first valve (15) is provided on the outside of the air inlet pipe (10), a second valve (16) is provided on the outside of the exhaust pipe (11), a third valve (17) is provided on the outside of the air outlet pipe (12), and a fourth valve (18) is provided on the outside of the hot air pipe (13).

9. The activated carbon adsorption vapor desorption condensation and recovery device with high safety according to claim 8, characterized in that, The lower right part of the activated carbon box (1) is connected to a nitrogen pipe (14), and the nitrogen pipe (14) is connected to a nitrogen tank.