Unsaturated resin waste gas treatment device

CN224893738UActive Publication Date: 2026-10-27SHANDONG WANGLIN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202522588458.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-05
Publication Date
2026-10-27
Estimated Expiration
2035-12-05

AI Technical Summary

Technical Problem

早期普遍采用的热媒炉直排或简易水喷淋,不仅处理效率低、能耗高,而且无法回收废气中的有用组分,易形成二次污染和安全隐患

Benefits of technology

1、使用范围广,尤其适用于场所范围广、密闭或者透气性差的厂房、车间内;在使用的时候可以根据现场环境要求,通过第一处理管吸收环境中的气体,或者通过将第一处理管接入不饱和树脂加工处理后的废气管道,或者在第一处理管前部设置一个吸尘罩,都可以实现对不饱和树脂废气的处理。

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to the technical field of unsaturated resin waste gas treatment equipment, in particular to an unsaturated resin waste gas treatment device. The device comprises a first treatment pipe, which is respectively provided with a waste gas inlet and a waste gas outlet at the front and back; a motor is arranged in the first treatment pipe, and the motor shaft of the motor is directed towards the waste gas inlet of the first treatment pipe; a plurality of guide fan blades are fixedly arranged on the outer side of the motor shaft; an umbrella-shaped shunt head is fixedly arranged at the top end of the motor shaft; a spraying pipe is arranged at the top of the umbrella-shaped shunt head, and the pipe opening of the spraying pipe is directed towards the top of the umbrella-shaped shunt head; the spraying pipe is connected with a pressure water pipe pipeline after penetrating through the first treatment pipe; and a waste residue box is arranged at the bottom of the first treatment pipe. Since the first treatment pipe is adopted, the large-particle dust in the waste gas is first removed, the subsequent filter screen is not prone to being blocked, the subsequent active carbon is provided with convenience for further cleaning of the gas, and the replacement frequency of the active carbon is reduced.
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Description

Technical Field

[0001] This application relates to the technical field of unsaturated resin waste gas treatment equipment, and in particular to an unsaturated resin waste gas treatment device. Background Technology

[0002] The statements in this section are merely background information related to this application and do not necessarily constitute prior art.

[0003] During the production, dilution, filling, and subsequent product molding processes of unsaturated polyester resin, such as mixing, coating, and curing, large amounts of organic waste gas containing styrene, alcohols, ethers, low-molecular-weight monomers, and intermediates are continuously or intermittently emitted. This waste gas is characterized by large concentration fluctuations, low oxygen content, high moisture content, pronounced odor, and a certain risk of combustion and explosion. Early methods commonly used, such as direct discharge from heat transfer fluid furnaces or simple water spraying, not only have low treatment efficiency and high energy consumption, but also cannot recover useful components from the waste gas, easily leading to secondary pollution and safety hazards.

[0004] Therefore, it is necessary to provide an unsaturated resin waste gas treatment device to solve the above-mentioned technical problems. Summary of the Invention

[0005] Based on this, and in response to the aforementioned technical problems, this application provides an unsaturated resin waste gas treatment device.

[0006] The technical solution adopted in this application to solve the problems existing in the prior art is: This application proposes an unsaturated resin waste gas treatment device, including a first treatment pipe, with a waste gas inlet and a waste gas outlet respectively provided at the front and rear of the first treatment pipe; a motor is provided inside the first treatment pipe, with the motor shaft facing the waste gas inlet of the first treatment pipe. Several guide fan blades are fixedly provided on the outside of the motor shaft of the motor, and an umbrella-shaped flow divider is fixedly provided at the top of the motor shaft; A spray pipe is provided at the top of the umbrella-shaped diverter head, with the spray pipe opening facing the top of the umbrella-shaped diverter head; the spray pipe passes through the first treatment pipe and is connected to the pressurized water pipeline. The bottom of the first treatment pipe is equipped with a waste residue box.

[0007] Preferably, The motor is equipped with a protective sleeve, and the protective sleeve is equipped with a flow guide strip. One side of the protective cylinder is fixedly connected to the protective rear plate; The outer side of the protective back plate and the outer side of the protective cylinder away from the protective back plate are both fixedly connected to the first processing tube by several connecting rods. Preferably, The protective sleeve is fixedly provided with a protective front plate on one side of the motor shaft. A through hole is opened in the middle of the protective front plate, and the motor shaft of the motor rotates in the through hole.

[0008] Preferably, The waste residue box is located below the protective rear panel.

[0009] Preferably, The waste container includes a box body and a plate. The box has an opening at the top and a bottom opening at the bottom; The upper opening is connected to the first processing tube; The insert plate is inserted into the bottom of the box.

[0010] Preferably, The box has a slot on one side and an inner groove inside. The insert plate is inserted into the box body through a slot and then plugs into the inner groove.

[0011] Preferably, The insert plate is equipped with a baffle, and the baffle has mounting holes. The housing has a threaded mounting hole above the slot that mates with the mounting hole; The insert plate is fixed to the box body by tightening the screw through the mounting hole and then screwing it into the mounting thread hole.

[0012] Preferably, The first treatment pipe has a bent pipe structure, with the exhaust gas inlet facing horizontally and the exhaust gas outlet facing upward. The exhaust outlet of the first treatment pipe is connected to the second treatment pipe; A filter screen is installed between the first treatment tube and the second treatment tube.

[0013] Compared with the prior art, the beneficial effects of this application are as follows: 1. Wide range of applications, especially suitable for factories and workshops with large areas, closed or poor air permeability; when in use, it can absorb the gas in the environment through the first treatment pipe, or connect the first treatment pipe to the exhaust gas pipe after the unsaturated resin processing, or install a dust collection hood in front of the first treatment pipe, all of which can achieve the treatment of unsaturated resin exhaust gas according to the requirements of the site environment.

[0014] 2. Good treatment effect: Because the first treatment tube removes large dust particles from the exhaust gas, the subsequent filter screen is not easy to clog. At the same time, it facilitates the subsequent further cleaning of the gas by activated carbon, reducing the frequency of activated carbon removal.

[0015] 3. During the waste gas treatment process, the atomization effect of the spray pipes causes large dust particles in the waste gas to be collected into the residue box. The residue box can be cleaned regularly without having to clean the inside of the first treatment pipe, making it convenient to use. Attached Figure Description

[0016] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0017] Figure 1 This is a schematic diagram of the overall structure of an unsaturated resin waste gas treatment device according to this application. Figure 2 for Figure 1 Internal cross-sectional structure diagram; Figure 3 for Figure 1 Schematic diagram of the internal motor connection structure; Figure 4 Schematic diagram of the waste residue box installation structure; Figure 5 for Figure 4 A schematic diagram of the overall structure of the waste residue box after removing the insert plate; Figure 6 for Figure 4 Schematic diagram of the overall structure of the middle insert plate.

[0018] In the picture: 1. First processing tube, 2. Second processing tube 3. Waste box; 30. Threaded hole; 31. Slot; 32. Inner groove; 33. Insert plate; 34. Baffle; 35. Tightening screw. 4. Filter screen, 5. Motor, 6. Protective cylinder, 7. Guide strip, 8. Protective back plate, 9. Connecting rod, 10. Guide fan blade, 11. Umbrella-shaped diverter head, 12. Spray pipe. Detailed Implementation

[0019] The present application will be further described below with reference to the accompanying drawings and embodiments.

[0020] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this disclosure. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms “comprising” and / or “including” are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0021] In this disclosure, terms such as "upper," "lower," "left," "right," "front," "back," "vertical," "horizontal," "side," and "bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely relational terms determined for the convenience of describing the structural relationship of the various components or elements in this disclosure, and do not specifically refer to any component or element in this disclosure, nor should they be construed as limiting this disclosure.

[0022] Figure 1 This is a schematic diagram of the overall structure of an unsaturated resin waste gas treatment device according to this application. Figure 2 for Figure 1 Internal cross-sectional structure diagram; Figure 3 for Figure 1 Schematic diagram of the internal motor connection structure; Figure 4 Schematic diagram of the waste residue box installation structure; Figure 5 for Figure 4 A schematic diagram of the overall structure of the waste residue box after removing the insert plate; Figure 6 for Figure 4 Schematic diagram of the overall structure of the middle insert plate.

[0023] The unsaturated resin waste gas treatment device of this application includes a first treatment pipe 1, with a waste gas inlet and a waste gas outlet at the front and rear of the first treatment pipe 1, respectively; a motor 5 is installed inside the first treatment pipe 1, with the motor shaft of the motor 5 facing the waste gas inlet of the first treatment pipe 1; a plurality of guide fan blades 10 are fixedly installed on the outside of the motor shaft of the motor 5, and an umbrella-shaped diverter head 11 is fixedly installed at the top of the motor shaft; a spray pipe 12 is installed at the top of the umbrella-shaped diverter head 11, with the opening of the spray pipe 12 facing the top of the umbrella-shaped diverter head 11; the spray pipe 12 passes through the first treatment pipe 1 and is connected to a pressure water pipe; a waste residue box 3 is installed at the bottom of the first treatment pipe 1.

[0024] In some embodiments, a protective cylinder 6 is provided outside the motor 5, and a guide strip 7 is provided outside the protective cylinder 6; one side of the protective cylinder 6 is fixedly connected to the protective rear plate 8; the outer side of the protective rear plate 8 and the outer side of the protective cylinder 6 away from the protective rear plate 8 are both fixedly connected to the first processing tube 1 through several connecting rods 9. In some embodiments, the protective cylinder 6 is fixedly provided with a protective front plate on one side of the motor shaft of the motor 5, and a through hole is provided in the middle of the protective front plate, and the motor shaft of the motor 5 is rotatably disposed in the through hole.

[0025] In some embodiments, the waste residue box 3 is located below the protective rear plate 8. The waste residue box 3 includes a box body and an insert plate 33; the top of the box body has an upper opening and the bottom has a lower opening; the upper opening is connected to the first processing pipe 1; the insert plate 33 is inserted into the bottom of the box body.

[0026] A slot 31 is provided on one side of the box, and an inner groove 32 is provided inside the box; the insert plate 33 is inserted into the box through the slot 31 and then connected to the inner groove 32.

[0027] In some embodiments, the insert plate 33 is provided with a baffle 34 on the outside, and the baffle 34 is provided with a mounting hole; the box body is provided with a mounting threaded hole above the slot 31 that mates with the mounting hole; the insert plate 33 is fixed to the box body by passing the tightening screw 35 through the mounting hole and screwing it into the mounting threaded hole.

[0028] In some embodiments, the first treatment pipe 1 is a bent pipe structure, wherein the exhaust gas inlet is horizontal and the exhaust gas outlet is upward; the exhaust gas outlet of the first treatment pipe 1 is connected to the second treatment pipe 2; a filter screen 4 is provided between the first treatment pipe 1 and the second treatment pipe 2.

[0029] Working principle: Unsaturated resin exhaust gas enters through the exhaust gas inlet of the first treatment pipe 1. Water is sprayed from the spray pipe 12 and atomized under the action of the umbrella-shaped diverter head 11, adsorbing large dust particles in the exhaust gas to form a "water flow" mixed with large dust particles. This "water flow" is guided to the rear end of the motor 5 through the guide strip 7. Since the end of the first treatment pipe 1 is a curved pipe structure with an upward orientation, the "water flow" will eventually enter the waste residue box 3. This completes the adsorption of large dust particles in the unsaturated resin exhaust gas.

[0030] The unsaturated resin waste gas treatment device of this application has a wide range of applications, especially suitable for factories and workshops with large areas, closed environments, or poor air permeability. During use, it can be used to absorb ambient gases through the first treatment pipe, or connected to the waste gas pipeline after unsaturated resin processing, or a dust collection hood can be installed before the first treatment pipe to treat the unsaturated resin waste gas, depending on the site requirements. The treatment effect is good because the first treatment pipe removes large dust particles from the waste gas, reducing the likelihood of subsequent filter clogging. Furthermore, if subsequent processes require further purification of the waste gas with activated carbon, this device facilitates further purification with activated carbon, reducing the frequency of activated carbon refining. During the waste gas treatment process, the atomization effect of the spray pipe collects large dust particles in the waste gas into a residue box. The residue box can be cleaned periodically without needing to clean the inside of the first treatment pipe, making it convenient to use.

[0031] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

[0032] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0033] While the specific embodiments of this application have been described above in conjunction with the accompanying drawings, this is not intended to limit the scope of protection of this application. Those skilled in the art should understand that various modifications or variations that can be made by those skilled in the art without creative effort based on the technical solutions of this application are still within the scope of protection of this application.

Claims

1. An unsaturated resin waste gas treatment device, characterized in that: It includes a first processing pipe (1), with an exhaust gas inlet and an exhaust gas outlet at the front and rear of the first processing pipe (1), respectively; a motor (5) is installed inside the first processing pipe (1), with the motor shaft of the motor (5) facing the exhaust gas inlet of the first processing pipe (1); A number of guide fan blades (10) are fixedly provided on the outside of the motor shaft of the motor (5), and an umbrella-shaped diverter head (11) is fixedly provided at the top of the motor shaft. The top of the umbrella-shaped diverter (11) is provided with a spray pipe (12), and the opening of the spray pipe (12) faces the top of the umbrella-shaped diverter (11); the spray pipe (12) passes through the first treatment pipe (1) and is connected to the pressure water pipeline; The first processing pipe (1) is equipped with a waste residue box (3) at the bottom.

2. The unsaturated resin waste gas treatment device according to claim 1, characterized in that: The motor (5) is provided with a protective cylinder (6), and the protective cylinder (6) is provided with a guide strip (7); One side of the protective cylinder (6) is fixedly connected to the protective rear plate (8); The outer side of the protective back plate (8) and the outer side of the protective cylinder (6) away from the protective back plate (8) are fixedly connected to the first processing tube (1) by several connecting rods (9).

3. The unsaturated resin waste gas treatment device according to claim 2, characterized in that: The protective cylinder (6) is fixedly provided with a protective front plate on one side of the motor shaft of the motor (5). A through hole is provided in the middle of the protective front plate, and the motor shaft of the motor (5) is rotated in the through hole.

4. The unsaturated resin waste gas treatment device according to any one of claims 2 or 3, characterized in that: The waste residue box (3) is located below the protective rear plate (8).

5. The unsaturated resin waste gas treatment device according to claim 4, characterized in that: The waste container (3) includes a container body and a insert plate (33); The box has an opening at the top and a bottom opening at the bottom; The upper opening is connected to the first processing tube (1); The insert plate (33) is inserted into the bottom of the box.

6. The unsaturated resin waste gas treatment device according to claim 5, characterized in that: A slot (31) is provided on one side of the box, and an inner groove (32) is provided inside the box. The insert plate (33) is inserted into the box body through the slot (31) and then connected to the inner groove (32).

7. The unsaturated resin waste gas treatment device according to claim 6, characterized in that: The insert plate (33) is provided with a baffle (34) on the outside, and the baffle (34) is provided with mounting holes; The box body is provided with a mounting thread hole above the slot (31) that mates with the mounting hole; The insert plate (33) is fixed to the box body by passing the tightening screw (35) through the mounting hole and screwing it into the mounting thread hole.

8. The unsaturated resin waste gas treatment device according to claim 1, characterized in that: The first treatment pipe (1) is a bent pipe structure, wherein the exhaust gas inlet is horizontal and the exhaust gas outlet is upward. The exhaust outlet of the first treatment pipe (1) is connected to the second treatment pipe (2); A filter screen (4) is provided between the first processing tube (1) and the second processing tube (2).