Ozone removal apparatus for a corona treater
Patent Information
- Application Number
- CN202522612514.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-09
AI Technical Summary
[0003]本实用新型的目的是为了解决现有技术中不便于更换催化剂的问题,而提出的一种电晕处理机除臭氧装置
1、本实用新型通过放置箱外壁设有箱门,开启箱门即可便捷更换内部催化剂,解决了传统技术中催化剂更换操作复杂的难题,降低了维护成本与工作难度。
Smart Images

Figure CN224893827U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ozone removal using corona treatment machines, and more particularly to an ozone removal device using a corona treatment machine. Background Technology
[0002] A corona treatment machine is an industrial device used to improve the adhesion of materials such as plastics, metals, and paper. It alters the chemical properties of the material surface through a physical process called "corona discharge," making it easier for adhesives, inks, and coatings to adhere. During the corona treatment process, oxygen molecules in the air are ionized under the influence of a strong electric field, which in turn generates ozone molecules. As a strong oxidizing and harmful gas, ozone not only causes direct damage to the human respiratory system and skin, but also has adverse effects on plants, animals and various materials in the environment, thus posing a potential threat to the overall ecological environment. Currently, common ozone removal methods on the market mainly include adsorption and catalytic decomposition. Adsorption relies on the pore structure of the adsorbent to physically adsorb ozone. The adsorbent will gradually become saturated, leading to a decrease in efficiency. Moreover, its adsorption capacity is greatly affected by temperature and humidity, so the treatment effect is unstable. After saturation, it must be replaced or regenerated, which is a cumbersome process. Although catalytic decomposition can decompose ozone into oxygen, the airflow distribution and the contact efficiency between the catalyst and ozone in traditional devices may be poorly designed, resulting in some ozone being discharged without being fully decomposed. At the same time, the activity of the catalyst will decay over time. If it cannot be easily monitored and replaced, the treatment efficiency will gradually decrease and the effect will be unstable. These methods generally suffer from low efficiency and unstable treatment results, and the operation is cumbersome and inconvenient when changing catalysts, which increases maintenance costs and work difficulty. Utility Model Content
[0003] The purpose of this invention is to solve the problem of inconvenient catalyst replacement in the prior art, and to propose a corona treatment machine for deodorization.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: A corona treatment ozone removal device includes a corona treatment machine with a first collection head and a second collection head. The first collection head and the second collection head are respectively provided with a first collection pipe and a second collection pipe, and the first collection pipe and the second collection pipe are respectively provided with a first transfer pump and a second transfer pump. The first collection pipe and the second collection pipe are also respectively provided with a first placement box and a second placement box. The first placement box and the second placement box are each provided with a catalyst, and the outer wall of the first placement box and the second placement box are provided with a door. The catalyst in the first placement box and the second placement box can be replaced by opening the door.
[0005] Preferably, both the first and second placement boxes are provided with limiting components to limit the box doors; The limiting component includes a limiting frame and a limiting plate. The limiting plate is inserted into the limiting frame, and fixed frames are provided at both ends of the limiting plate to limit the limiting plate and prevent the box door from opening.
[0006] Preferably, the limiting frame is fixedly installed on the box door, the fixing frame is fixedly installed on the outer wall of the box, and the limiting plate is slidably disposed inside the fixing frame.
[0007] Preferably, the fixing frame is provided with a fixing pin, which is fixed inside the fixing frame by a fixing pin limiting plate.
[0008] Preferably, the first collection head is fixedly installed on the upper end of the corona treatment machine, the second collection head is fixedly installed on both ends of the corona treatment machine, and an exhaust pipe is fixedly installed on the upper ends of the first collection pipe and the second collection pipe.
[0009] Preferably, a connecting pipe is also fixedly installed on the second placement box, the other end of the connecting pipe is connected to the first conveying pump, a connecting valve is provided on the connecting pipe, and a baffle plate is provided on the connecting valve.
[0010] Compared with the prior art, the present invention has the following advantages: 1. This utility model has a door on the outer wall of the placement box, which allows for convenient replacement of the internal catalyst by opening the door. This solves the problem of complicated catalyst replacement operations in traditional technology and reduces maintenance costs and work difficulty.
[0011] 2. This utility model has a collection pipe installed at the collection head and a collection pipe installed at the collection head, and a delivery pump is provided on the collection pipe. It can efficiently collect the ozone generated by the corona treatment machine and deliver it to the placement box. The catalyst in the box decomposes the ozone to achieve effective removal. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of a corona treatment machine for deodorizing oxygen proposed in this utility model; Figure 2 This is a partial cross-sectional schematic diagram of a corona treatment machine for deodorizing an ozone device according to the present invention; Figure 3 This is a schematic diagram of the placement box 2 and the delivery pump 2 of the deodorization device for a corona treatment machine proposed in this utility model; Figure 4 This utility model proposes a corona treatment machine for deodorizing.
[0013] In the diagram: 1. Corona treatment machine; 2. Collection head one; 3. Collection pipe one; 4. Transfer pump one; 5. Placement box one; 6. Collection head two; 7. Collection pipe two; 8. Placement box two; 9. Transfer pump two; 10. Connecting valve; 11. Baffle plate; 12. Connecting pipe; 13. Box door; 14. Limiting frame; 15. Limiting plate; 16. Fixing frame; 17. Fixing pin; 18. Exhaust pipe. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0015] Reference Figures 1-4 An ozone removal device using a corona treatment machine includes a corona treatment machine 1, on which a first collection head 2 and a second collection head 6 are respectively installed. The first collection head 2 is located at the upper end of the corona treatment machine 1, and the second collection head 6 is located at both ends of it, for comprehensively collecting ozone generated during the corona treatment process. The first collection head 2 and the second collection head 6 are respectively connected to a first collection pipe 3 and a second collection pipe 7. The two collection pipes are respectively equipped with a first delivery pump 4 and a second delivery pump 9 for driving gas flow.
[0016] Collection pipe 1 3 and collection pipe 2 7 are respectively connected to placement box 1 5 and placement box 2 8, which contain catalysts that can decompose ozone. Both placement box 1 5 and placement box 2 8 are equipped with filters at the bottom to prevent the catalyst from falling and contaminating the materials. The outer wall of the placement box is provided with a door 13 to facilitate the periodic replacement of the catalyst. The door 13 is fixed by limiting components, including a limiting frame 14 and a limiting plate 15. After the limiting plate 15 is inserted into the limiting frame 14, it is locked by the fixing frame 16 and the fixing pin 17 to ensure that the door 13 is sealed.
[0017] The upper ends of the first collection pipe 3 and the second collection pipe 7 are connected to the exhaust pipe 18 for discharging the treated gas. The second placement box 8 is connected to the first delivery pump 4 through the connecting pipe 12. The connecting pipe 12 is equipped with a connecting valve 10 and a baffle plate 11 for controlling the gas passage.
[0018] It should be noted that the specific models and specifications of the delivery pumps, valves, and catalysts need to be selected and determined based on the actual specifications of the device. The specific selection and calculation methods use existing technology in this field, so they will not be elaborated here.
[0019] The functional principle of this utility model can be explained through the following operation methods: When in use, the ozone generated by the corona treatment machine 1 during operation is adsorbed by turning on the delivery pump 4. The ozone is adsorbed above the corona treatment machine 1 by the collection head 2 and at both ends of the corona treatment machine 1 by the collection head 6 to prevent ozone from overflowing from both ends of the corona treatment machine 1. The ozone collected by the collection head 6 enters the collection pipe 3 through the connecting pipe 12 and is decomposed by the catalyst in the placement box 5. When the corona treatment machine 1 produces too much ozone, the connecting valve 10 is closed by pressing the baffle plate 11, and the second delivery pump 9 is turned on at the same time, so that the ozone collected by the second collection head 6 is discharged from the second collection pipe 7, thereby increasing the ozone adsorption efficiency of the second collection head 6 and preventing ozone overflow. When the catalyst needs to be replaced, pull the fixing pin 17 out of the fixing bracket 16 to release the limit plate 15, then pull out the limit plate 15 to release the limit bracket 14, open the box door 13, and replace the catalyst in the first box 5 and the second box 8.
[0020] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A corona treatment ozone removal device, comprising a corona treatment machine (1) including a first collection head (2) and a second collection head (6), characterized in that, The first collection head (2) and the second collection head (6) are respectively provided with a first collection pipe (3) and a second collection pipe (7), and the first collection pipe (3) and the second collection pipe (7) are respectively provided with a first transfer pump (4) and a second transfer pump (9). The first collection pipe (3) and the second collection pipe (7) are also respectively provided with a first placement box (5) and a second placement box (8). The first placement box (5) and the second placement box (8) are both provided with catalysts, and the outer walls of the first placement box (5) and the second placement box (8) are both provided with boxes (13). The catalysts in the first placement box (5) and the second placement box (8) can be replaced by opening the boxes (13).
2. The corona treatment ozone removal device according to claim 1, characterized in that, Both the first (5) and the second (8) of the placement box are equipped with limiting components, which limit the door (13) of the box. The limiting component includes a limiting frame (14) and a limiting plate (15). The limiting plate (15) is inserted into the limiting frame (14), and a fixing frame (16) is provided at both ends of the limiting plate (15). The fixing frame (16) limits the limiting plate (15) to prevent the box door (13) from opening.
3. The deodorization device for corona treatment according to claim 2, characterized in that, The limiting frame (14) is fixedly installed on the box door (13), the fixing frame (16) is fixedly installed on the outer wall of the placement box (5), and the limiting plate (15) is slidably disposed inside the fixing frame (16).
4. The deodorization device for corona treatment according to claim 3, characterized in that, The fixing frame (16) is provided with fixing pins (17), and the limiting plate (15) is fixed in the fixing frame (16) by fixing pins (17).
5. The deodorization device for corona treatment according to claim 4, characterized in that, The first collection head (2) is fixedly installed on the upper end of the corona treatment machine (1), the second collection head (6) is fixedly installed on both ends of the corona treatment machine (1), and the upper ends of the first collection pipe (3) and the second collection pipe (7) are jointly fixedly installed with an exhaust pipe (18).
6. The deodorization device for corona treatment according to claim 5, characterized in that, A connecting pipe (12) is also fixedly installed on the second placement box (8). The other end of the connecting pipe (12) is connected to the first delivery pump (4). A connecting valve (10) is provided on the connecting pipe (12), and a baffle plate (11) is provided on the connecting valve (10).