A cutting fluid viscosity control commissioning device

Abstract

The utility model discloses a cutting fluid viscosity control debugging device, including debugging jar, the upper end of debugging jar is provided with mounting bracket, one side fixedly connected with transmission motor of mounting bracket, the output shaft fixed connection with straight tooth gear of transmission motor, one side fixedly connected with rack of debugging jar, one side fixedly connected with first bevel gear of straight tooth gear, the rotatable connection of mounting bracket has first rotation lever, second rotation lever, the lower fixedly connected with second bevel gear of first rotation lever. Through setting mounting bracket, transmission motor, straight tooth gear, rack, make the stirring rod realize up and down movement, through first bevel gear, second bevel gear, first rotation lever, second rotation lever, first pulley, second pulley, transmission belt, drive stirring rod to realize rotation, and then realize up and down movement stirring, improve stirring rate.

Description

Technical Field

[0001] This utility model relates to the technical field of cutting fluid treatment equipment, specifically a cutting fluid viscosity control and adjustment device. Background Technology

[0002] Cutting fluid plays an important role in metal processing, including cooling, lubrication, rust prevention, and cleaning. Its viscosity is a key indicator affecting its performance. Too high a viscosity will result in poor flowability and reduced cooling and cleaning efficiency, while too low a viscosity will reduce lubrication performance and accelerate tool wear.

[0003] The stirring blades of the existing cutting fluid viscosity control and adjustment equipment only work in the same height area. The fixed-position stirring relies on the energy transfer of the liquid itself through convection, resulting in low mixing efficiency. Especially when the amount of cutting fluid used is large, the stirring time needs to be extended to achieve a uniform effect. Utility Model Content

[0004] The purpose of this invention is to provide a cutting fluid viscosity control and adjustment device. This device uses a mounting frame, a drive motor, spur gears, and a rack to move the stirring rod up and down. A first bevel gear, a second bevel gear, a first rotating rod, a second rotating rod, a first pulley, a second pulley, and a drive belt drive the stirring rod to rotate, thus achieving up-and-down stirring. This up-and-down stirring enhances shear force through a combination of axial and circumferential motion, making it suitable for cutting fluids of different viscosity grades. Furthermore, the stirring rod can cover the entire height of the tank, breaking the relative stillness of the upper and lower liquid layers and allowing the functional liquid to quickly diffuse throughout the entire tank, thereby increasing the stirring rate.

[0005] To achieve the above objectives, a cutting fluid viscosity control and adjustment device is provided, including an adjustment tank. A mounting frame is provided at the upper end of the adjustment tank. A drive motor is fixedly connected to one side of the mounting frame. A spur gear is fixedly connected to the output shaft of the drive motor. A rack is fixedly connected to one side of the adjustment tank. A first bevel gear is fixedly connected to one side of the spur gear. A first rotating rod and a second rotating rod are rotatably connected to the mounting frame. A second bevel gear is fixedly connected to the lower end of the first rotating rod. The upper end of the first rotating rod is fixedly connected to a first pulley, the upper end of the second rotating rod is fixedly connected to a second pulley, a transmission belt is provided on the outer surface of the first pulley and the second pulley, the lower end of the second rotating rod is fixedly connected to a connecting rod, and multiple sets of stirring rods are fixedly connected to the outer side wall of the connecting rod.

[0006] According to the aforementioned cutting fluid viscosity control and adjustment device, the spur gear meshes with the rack.

[0007] According to the cutting fluid viscosity control and debugging device, the first bevel gear and the second bevel gear mesh.

[0008] According to the cutting fluid viscosity control and adjustment device, the second rotating rod is located inside the adjustment tank, and a sealing sleeve is provided through the top of the adjustment tank, through which the second rotating rod passes.

[0009] According to the cutting fluid viscosity control and debugging device, the upper end of the debugging tank is fixedly connected to a feed pipe, and the bottom of the debugging tank is fixedly connected to a discharge pipe.

[0010] According to the cutting fluid viscosity control and debugging device, a detection box is fixedly connected to the lower end of the debugging tank, a feeding pipe is fixedly connected to the lower end of the debugging tank, a valve is installed inside the feeding pipe, one end of the feeding pipe passes through the detection box, and a viscosity sensor is installed inside the detection box.

[0011] According to the cutting fluid viscosity control and debugging device, a PLC controller is fixedly connected to one side of the debugging tank.

[0012] According to the cutting fluid viscosity control and debugging device, a base plate is symmetrically fixedly connected to one side of the debugging tank, a slide rod is fixedly connected to the upper end of the base plate, and sliders are fixedly connected to both sides of the mounting frame, with the sliders slidably connected to the outer surface of the slide rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are: This cutting fluid viscosity control and adjustment device, through the installation of a mounting frame, a drive motor, spur gears, and a rack, enables the stirring rod to move up and down. A first bevel gear, a second bevel gear, a first rotating rod, a second rotating rod, a first pulley, a second pulley, and a drive belt drive the stirring rod to rotate, thereby achieving up-and-down stirring. This up-and-down stirring, through a combination of axial and circumferential motion, enhances the shear force, making it suitable for cutting fluids of different viscosity grades. Furthermore, the stirring rod can cover the entire height range within the tank, breaking the relative stillness of the upper and lower liquid layers, allowing the functional liquid to rapidly diffuse throughout the entire tank, thus increasing the stirring rate.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a perspective view of a cutting fluid viscosity control and adjustment device according to the present invention; Figure 2 This is a cross-sectional view of a cutting fluid viscosity control and adjustment device according to the present invention; Figure 3 For the present utility model Figure 2Enlarged view of point A in the middle; Figure 4 For the present utility model Figure 2 Enlarged diagram of point B in the middle.

[0016] In the diagram: 1. Debugging tank; 2. Mounting bracket; 3. Drive motor; 4. Spur gear; 5. First bevel gear; 6. Rack; 7. First rotating rod; 8. Second bevel gear; 9. First pulley; 10. Second pulley; 11. Drive belt; 12. Sealing sleeve; 13. Second rotating rod; 14. Connecting rod; 15. Stirring rod; 16. Feed pipe; 17. Discharge pipe; 18. PLC controller; 19. Base plate; 20. Slide rod; 21. Slider; 22. Detection box; 23. Discharge pipe; 24. Viscosity sensor; 25. Valve. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1 , Figure 2 , Figure 3 This utility model provides a technical solution: a cutting fluid viscosity control and debugging device, including a debugging tank 1, a mounting frame 2 at the upper end of the debugging tank 1, a drive motor 3 fixedly connected to one side of the mounting frame 2, a spur gear 4 fixedly connected to the output shaft of the drive motor 3, a rack 6 fixedly connected to one side of the debugging tank 1, the spur gear 4 meshing with the rack 6, and by setting the mounting frame 2, the drive motor 3, the spur gear 4, and the rack 6, the stirring rod 15 can move up and down, a first bevel gear 5 fixedly connected to one side of the spur gear 4, a first rotating rod 7 and a second rotating rod 13 rotatably connected to the mounting frame 2, a second bevel gear 8 fixedly connected to the lower end of the first rotating rod 7, and the first bevel gear 5 meshing with the second bevel gear 8; The upper end of the first rotating rod 7 is fixedly connected to the first pulley 9, and the upper end of the second rotating rod 13 is fixedly connected to the second pulley 10. The outer surfaces of the first pulley 9 and the second pulley 10 are provided with a transmission belt 11. The lower end of the second rotating rod 13 is fixedly connected to the connecting rod 14. Multiple sets of stirring rods 15 are fixedly connected to the outer wall of the connecting rod 14. Through the first bevel gear 5, the second bevel gear 8, the first rotating rod 7, the second rotating rod 13, the first pulley 9, the second pulley 10, and the transmission belt 11, the stirring rods 15 are driven to rotate, thereby realizing up and down movement and stirring.

[0019] Please see Figure 2The second rotating rod 13 is located inside the debugging tank 1. A sealing sleeve 12 is provided through the top of the debugging tank 1, and the second rotating rod 13 passes through the sealing sleeve 12.

[0020] Please see Figure 1 , Figure 2 The upper end of the test tank 1 is fixedly connected to the feed pipe 16, and the bottom of the test tank 1 is fixedly connected to the discharge pipe 17.

[0021] Please see Figure 4 A test box 22 is fixedly connected to the lower end of the test tank 1, and a feed pipe 23 is fixedly connected to the lower end of the test tank 1. A valve 25 is installed inside the feed pipe 23, and one end of the feed pipe 23 passes through the test box 22. A viscosity sensor 24 is installed inside the test box 22. When the valve 25 is opened, the cutting fluid falls into the test box 22, and the viscosity is detected by the viscosity sensor 24. If the detection is unqualified, raw materials are added, and the cutting fluid in the test box 22 is cleaned at the same time.

[0022] Please see Figure 1 A PLC controller 18 is fixedly connected to one side of the test tank 1 to facilitate the start and stop of the drive motor 3.

[0023] Please see Figure 1 A base plate 19 is symmetrically fixedly connected to one side of the test tank 1. A slide rod 20 is fixedly connected to the upper end of the base plate 19. Slider 21 is fixedly connected to both sides of the mounting frame 2. The slider 21 is slidably connected to the outer surface of the slide rod 20 to facilitate the up and down movement of the mounting frame 2.

[0024] Working principle: When in use, the power is turned on, and the transmission motor 3 is started by the PLC controller 18. The transmission motor 3 drives the spur gear 4 to rotate, which, in conjunction with the rack 6, enables the mounting frame 2 to move up and down. The mounting frame 2 then drives the second rotating rod 13, the connecting rod 14, and the stirring rod 15 to move up and down. At the same time, the spur gear 4 drives the first bevel gear 5 to rotate, the first bevel gear 5 drives the second bevel gear 8 to rotate, the second bevel gear 8 drives the first rotating rod 7 to rotate, the first rotating rod 7 drives the first pulley 9 to rotate, and the first pulley 9 drives the second pulley 10 to rotate via the transmission belt 11, which in turn drives the second rotating rod 13 to rotate. The second rotating rod 13 then drives the stirring rod 15 to rotate, achieving up and down stirring and improving the stirring rate.

[0025] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A cutting fluid viscosity control and adjustment device, comprising an adjustment tank (1), characterized in that, The upper end of the test tank (1) is provided with a mounting bracket (2), a drive motor (3) is fixedly connected to one side of the mounting bracket (2), a spur gear (4) is fixedly connected to the output shaft of the drive motor (3), a rack (6) is fixedly connected to one side of the test tank (1), a first bevel gear (5) is fixedly connected to one side of the spur gear (4), a first rotating rod (7) and a second rotating rod (13) are rotatably connected to the mounting bracket (2), and a second bevel gear (8) is fixedly connected to the lower end of the first rotating rod (7). The upper end of the first rotating rod (7) is fixedly connected to a first pulley (9), the upper end of the second rotating rod (13) is fixedly connected to a second pulley (10), a transmission belt (11) is provided on the outer surface of the first pulley (9) and the second pulley (10), a connecting rod (14) is fixedly connected to the lower end of the second rotating rod (13), and multiple sets of stirring rods (15) are fixedly connected to the outer side wall of the connecting rod (14).

2. The cutting fluid viscosity control and adjustment device as described in claim 1, characterized in that: The spur gear (4) meshes with the rack (6).

3. The cutting fluid viscosity control and adjustment device as described in claim 1, characterized in that: The first bevel gear (5) meshes with the second bevel gear (8).

4. The cutting fluid viscosity control and adjustment device as described in claim 1, characterized in that: The second rotating rod (13) is located inside the debugging tank (1), and a sealing sleeve (12) is provided through the top of the debugging tank (1), and the second rotating rod (13) passes through the sealing sleeve (12).

5. The cutting fluid viscosity control and adjustment device as described in claim 1, characterized in that: The upper end of the test tank (1) is fixedly connected to a feed pipe (16), and the bottom of the test tank (1) is fixedly connected to a discharge pipe (17).

6. The cutting fluid viscosity control and adjustment device as described in claim 1, characterized in that: The lower end of the test tank (1) is fixedly connected to a test box (22), and the lower end of the test tank (1) is fixedly connected to a feed pipe (23). A valve (25) is installed inside the feed pipe (23), and one end of the feed pipe (23) passes through the test box (22). A viscosity sensor (24) is installed inside the test box (22).

7. The cutting fluid viscosity control and adjustment device as described in claim 1, characterized in that: A PLC controller (18) is fixedly connected to one side of the debugging tank (1).

8. The cutting fluid viscosity control and adjustment device as described in claim 1, characterized in that: A base plate (19) is symmetrically fixedly connected to one side of the debugging tank (1), and a slide rod (20) is fixedly connected to the upper end of the base plate (19). Slider (21) is fixedly connected to both sides of the mounting bracket (2), and the slider (21) is slidably connected to the outer surface of the slide rod (20).

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