A device for the homogenization of a cementitious material by convection
Patent Information
- Application Number
- CN202522603519.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-09
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-09
AI Technical Summary
[0005]针对现有技术的不足,本实用新型提供了一种胶凝材料对流均化装置,解决了现有胶凝材料均化装置的搅拌结构的搅拌范围固定,影响均化效率的问题
1、该胶凝材料对流均化装置,通过设置均化搅拌机构,搅拌电机带动连接杆旋转时,连接杆同时带动蜗杆和搅拌杆转动,搅拌杆通过搅拌板对均化罐内的胶凝材料进行搅拌;同时,蜗杆带动蜗轮旋转,蜗轮通过联动杆带动联动块转动,联动块通过传动组件带动联动板上下移动,联动板带动搅拌杆沿连接杆上下滑动,实现搅拌板在旋转的同时上下移动,扩大搅拌范围,提高均化效果。
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Figure CN224893960U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of powder homogenization devices, specifically a convection homogenization device for cementitious materials. Background Technology
[0002] The reference patent is titled: "A Fully Stirred and Mixed Convective Homogenization Device for Solid Waste Cementitious Materials" (Patent Publication No.: CN222610006U, Patent Publication Date: 2025.03.14). It includes a homogenization cylinder with a material inlet at the top. The material heating and stirring mechanism inside the homogenization cylinder includes a vertically rotating shaft mounted inside the cylinder. A mixing fan and a rotating fan are mounted on the shaft. The mixing fan includes circumferentially distributed frame-shaped fan blades, with radially arranged fan rods spaced vertically on the outer surface of the frame-shaped fan blades. Multiple staggered fan rods are arranged on both sides of the inner sides of the frame-shaped fan blades. The rotating fan includes circumferentially distributed stirring blades. Convective heating devices are installed on both sides of the bottom of the homogenization cylinder. This device, by incorporating the mixing fan and rotating fan inside the homogenization cylinder, stirs the material inside, continuously mixing the accumulated material to ensure complete melting. This promotes heat circulation within the homogenization cylinder, facilitating the complete melting and use of the material.
[0003] Based on the above document, cementitious materials refer to materials that can bind granular or blocky materials into a whole through their own physicochemical action, transforming from a plastic paste into a hard stone-like substance. In the production and processing of cementitious materials, in order to ensure their uniform and stable performance, they usually need to be homogenized.
[0004] In the prior art, the stirring range of the stirring mechanism of the homogenization device for cementitious materials is fixed, making it difficult to fully stir materials at different depths in the tank, which further reduces the homogenization efficiency. Therefore, this utility model provides a convection homogenization device for cementitious materials. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a convection homogenization device for cementitious materials, which solves the problem that the stirring range of the existing cementitious material homogenization device is fixed, affecting the homogenization efficiency.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a convection homogenization device for cementitious materials, comprising a homogenization tank, heat source components on both sides of the homogenization tank, and a homogenization stirring mechanism on the top of the homogenization tank, the homogenization stirring mechanism comprising: The mixing assembly includes an equipment box mounted on top of a homogenizing tank. A mixing motor is fixedly connected to the top of the equipment box. One end of the output shaft of the mixing motor is fixedly connected to a connecting rod via a coupling. A worm gear is fixedly connected to the surface of the connecting rod. A mixing rod is slidably connected to the surface of the connecting rod. One end of the mixing rod extends into the interior of the homogenizing tank and is fixedly connected to multiple sets of mixing plates. The linkage component, located inside the equipment box, is used to drive the stirring plate to slide up and down.
[0007] Preferably, the linkage assembly includes a worm gear rotatably mounted on the inner wall of the equipment box, the surface of the worm gear meshing with the surface of the worm, a linkage rod fixedly connected to one side of the worm gear, a linkage block fixedly connected to one end of the linkage rod, the surface of the linkage block driving the linkage plate to slide up and down through a transmission assembly, and the interior of the linkage plate rotatably connected to the top end of the stirring rod.
[0008] Preferably, the transmission assembly includes a limiting rod installed at the bottom of the inner cavity of the equipment box, a transmission plate slidably connected to the surface of the limiting rod, a transmission groove formed on the surface of the transmission plate, the inner surface of the transmission groove slidably connected to the surface of the linkage block, a connecting plate fixedly connected to the bottom of the transmission plate, and the bottom end of the connecting plate fixedly connected to one end of the linkage plate.
[0009] Preferably, the homogenizing tank has a feed inlet at the top and a discharge outlet at the bottom, with a solenoid valve installed inside the discharge outlet.
[0010] Preferably, the heat source assembly includes a support plate installed on both sides of the homogenization tank. A homogenization fan and a heating device are installed on the top of the support plate. The air outlet pipe of the homogenization fan is fixedly connected to one side of the heating device, and the other side of the heating device is fixedly connected to the surface of the homogenization tank through a connecting pipe.
[0011] Preferably, a regulating valve is installed on the surface of the connecting pipe, and a control panel is installed on the surface of the homogenizing tank. The control panel is used to electrically connect to and control the operation of the stirring motor, homogenizing fan, heating device and solenoid valve.
[0012] Beneficial effects This invention provides a convection homogenization device for cementitious materials. Compared with the prior art, it has the following advantages: 1. This cementitious material convection homogenization device, by setting up a homogenization stirring mechanism, when the stirring motor drives the connecting rod to rotate, the connecting rod simultaneously drives the worm gear and the stirring rod to rotate. The stirring rod stirs the cementitious material in the homogenization tank through the stirring plate; at the same time, the worm gear drives the worm wheel to rotate, and the worm wheel drives the linkage block to rotate through the linkage rod. The linkage block drives the linkage plate to move up and down through the transmission component. The linkage plate drives the stirring rod to slide up and down along the connecting rod, so that the stirring plate moves up and down while rotating, thereby expanding the stirring range and improving the homogenization effect.
[0013] 2. This cementitious material convection homogenization device, by setting up a heat source component, a homogenization fan sends air into the heating device, the heating device heats the air, and the hot air enters the homogenization tank through the connecting pipe. Together with the stirring component, it makes the cementitious material heated evenly, avoiding the impact of uneven temperature on the homogenization quality. At the same time, the hot air can promote the convection of the cementitious material, further improving the homogenization efficiency. Attached Figure Description
[0014] Figure 1 This is a three-dimensional schematic diagram of the external structure of this utility model; Figure 2 This is a three-dimensional schematic diagram of the internal structure of the homogenization tank of this utility model; Figure 3 This is a three-dimensional schematic diagram of the heat source component of this utility model; Figure 4 This is a three-dimensional schematic diagram of the internal structure of the device box of this utility model.
[0015] In the diagram: 1-Homogenization tank, 2-Heat source component, 21-Bearing plate, 22-Homogenization fan, 23-Heating device, 24-Connecting pipe, 3-Homogenization stirring mechanism, 31-Stirring component, 311-Equipment box, 312-Stirring motor, 313-Connecting rod, 314-Worm gear, 315-Stirring rod, 316-Stirring plate, 32-Linkage component, 321-Worm wheel, 322-Linkage rod, 323-Linkage block, 324-Linkage plate, 4-Transmission component, 41-Limit rod, 42-Transmission plate, 43-Transmission groove, 44-Connecting plate, 5-Inlet, 6-Outlet, 7-Regulating valve, 8-Control panel. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-4 This utility model provides a technical solution: A convection homogenization device for a cementitious material includes a homogenization tank 1, heat source components 2 on both sides of the homogenization tank 1, and a homogenization stirring mechanism 3 on the top of the homogenization tank 1. The homogenization stirring mechanism 3 includes: The stirring assembly 31 includes an equipment box 311 installed on the top of the homogenization tank 1. A stirring motor 312 is fixedly connected to the top of the equipment box 311. One end of the output shaft of the stirring motor 312 is fixedly connected to a connecting rod 313 via a coupling. A worm gear 314 is fixedly connected to the surface of the connecting rod 313. A stirring rod 315 is slidably connected to the surface of the connecting rod 313. One end of the stirring rod 315 extends into the interior of the homogenization tank 1 and is fixedly connected to multiple sets of stirring plates 316. The linkage component 32 is located inside the equipment box 311 and is used to drive the stirring plate 316 to slide up and down.
[0018] The stirring motor 312 is a three-phase asynchronous motor; Multiple flow channels are formed on the surface of the stirring plate 316; The connecting rod 313 rotates inside the equipment box 311. A limiting strip is provided on the surface of the connecting rod 313, and a matching limiting groove is provided inside the stirring rod 315. The limiting groove and the limiting strip can limit the up and down sliding of the stirring rod 315. At the same time, when the connecting rod 313 rotates, the limiting strip and the limiting groove can drive the stirring rod 315 to rotate synchronously. The stirring rod 315 slides and rotates on the top of the homogenization tank 1; By setting up a homogenization and stirring mechanism 3, when the stirring motor 312 drives the connecting rod 313 to rotate, the connecting rod 313 simultaneously drives the worm gear 314 and the stirring rod 315 to rotate. The stirring rod 315 stirs the cementitious material in the homogenization tank 1 through the stirring plate 316. At the same time, the worm gear 314 drives the worm wheel 321 to rotate, and the worm wheel 321 drives the linkage block 323 to rotate through the linkage rod 322. The linkage block 323 drives the linkage plate 324 to move up and down through the transmission assembly 4. The linkage plate 324 drives the stirring rod 315 to slide up and down along the connecting rod 313, so that the stirring plate 316 moves up and down while rotating, thereby expanding the stirring range and improving the homogenization effect.
[0019] In this embodiment, the linkage assembly 32 includes a worm gear 321 rotatably mounted on the inner wall of the equipment box 311. The surface of the worm gear 321 meshes with the surface of the worm 314. A linkage rod 322 is fixedly connected to one side of the worm gear 321. A linkage block 323 is fixedly connected to one end of the linkage rod 322. The surface of the linkage block 323 drives the linkage plate 324 to slide up and down through the transmission assembly 4. The interior of the linkage plate 324 is rotatably connected to the top end of the stirring rod 315.
[0020] In this embodiment, the transmission assembly 4 includes a limiting rod 41 installed at the bottom of the inner cavity of the equipment box 311. A transmission plate 42 is slidably connected to the surface of the limiting rod 41. A transmission groove 43 is opened on the surface of the transmission plate 42. The inner surface of the transmission groove 43 is slidably connected to the surface of the linkage block 323. A connecting plate 44 is fixedly connected to the bottom of the transmission plate 42. The bottom end of the connecting plate 44 is fixedly connected to one end of the linkage plate 324.
[0021] The limiting rod 41 is used to limit the up and down sliding of the transmission plate 42; In this embodiment, a feed inlet 5 is installed at the top of the homogenization tank 1, and a discharge outlet 6 is installed at the bottom of the homogenization tank 1. An electromagnetic valve is installed inside the discharge outlet 6.
[0022] In this embodiment, the heat source assembly 2 includes a support plate 21 installed on both sides of the homogenization tank 1. A homogenization fan 22 and a heating device 23 are installed on the top of the support plate 21. The air outlet pipe of the homogenization fan 22 is fixedly connected to one side of the heating device 23, and the other side of the heating device 23 is fixedly connected to the surface of the homogenization tank 1 through a connecting pipe 24.
[0023] The homogenizing fan 22 is a centrifugal fan; Heating device 23 uses an electric heating tube, with a built-in temperature sensor and temperature control module working together to achieve constant temperature control; In this embodiment, a regulating valve 7 is installed on the surface of the connecting pipe 24, and a control panel 8 is installed on the surface of the homogenizing tank 1. The control panel 8 is used to electrically connect and control the operation of the stirring motor 312, the homogenizing fan 22, the heating device 23, and the solenoid valve.
[0024] The regulating valve 7 can be set to manual control or automatic adjustment, and is used to regulate the air intake of the connecting pipe 24; By setting up the heat source component 2, the homogenizing fan 22 sends air into the heating device 23. After the heating device 23 heats the air, the hot air enters the homogenizing tank 1 through the connecting pipe 24. Together with the stirring component 31, the cementitious material is heated evenly, avoiding the impact of uneven temperature on the homogenization quality. At the same time, the hot air can promote the convection of the cementitious material, further improving the homogenization efficiency.
[0025] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0026] In use, the cementitious material is fed into the homogenization tank 1 through the feed inlet 5. The stirring motor 312, homogenization fan 22, and heating device 23 are started through the control panel 8. The stirring motor 312 drives the connecting rod 313, worm gear 314, and stirring rod 315 to rotate. The stirring plate 316 rotates to stir the cementitious material. Simultaneously, the worm gear 314 drives the worm wheel 321 to rotate. The worm wheel 321 drives the linkage block 323 to perform circular motion through the linkage rod 322. The linkage block 323 slides on the inner surface of the transmission groove 43. This causes the transmission plate 42 to slide on the surface of the limiting rod 41. The transmission plate 42 drives the connecting plate 44 and the linkage plate 324 to move up and down, so that the stirring rod 315 and the stirring plate 316 slide up and down synchronously, expanding the stirring range. During this process, the homogenizing blower 22 sends air into the heating device 23 for heating. The hot air enters the homogenizing tank 1 through the connecting pipe 24, which, together with the stirring, makes the material heat up evenly and promotes convection. After homogenization is completed, the solenoid valve is opened through the control panel 8, and the homogenized material is discharged from the discharge port 6.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A convection homogenization device for cementitious materials, comprising a homogenization tank (1), characterized in that: The homogenization tank (1) is provided with heat source components (2) on both sides, and the top of the homogenization tank (1) is provided with a homogenization stirring mechanism (3), which includes: The stirring assembly (31) includes an equipment box (311) installed on the top of the homogenizing tank (1). A stirring motor (312) is fixedly connected to the top of the equipment box (311). One end of the output shaft of the stirring motor (312) is fixedly connected to a connecting rod (313) via a coupling. A worm gear (314) is fixedly connected to the surface of the connecting rod (313). A stirring rod (315) is slidably connected to the surface of the connecting rod (313). One end of the stirring rod (315) extends into the interior of the homogenizing tank (1) and is fixedly connected to multiple sets of stirring plates (316). The linkage component (32) is located inside the equipment box (311) and is used to drive the stirring plate (316) to slide up and down.
2. The cementitious material convection homogenization device according to claim 1, characterized in that: The linkage assembly (32) includes a worm gear (321) rotatably mounted on the inner wall of the equipment box (311). The surface of the worm gear (321) meshes with the surface of the worm (314). A linkage rod (322) is fixedly connected to one side of the worm gear (321). A linkage block (323) is fixedly connected to one end of the linkage rod (322). The surface of the linkage block (323) drives the linkage plate (324) to slide up and down through the transmission assembly (4). The interior of the linkage plate (324) is rotatably connected to the top of the stirring rod (315).
3. The cementitious material convection homogenization device according to claim 2, characterized in that: The transmission assembly (4) includes a limiting rod (41) installed at the bottom of the inner cavity of the equipment box (311). A transmission plate (42) is slidably connected to the surface of the limiting rod (41). A transmission groove (43) is opened on the surface of the transmission plate (42). The inner surface of the transmission groove (43) is slidably connected to the surface of the linkage block (323). A connecting plate (44) is fixedly connected to the bottom of the transmission plate (42). The bottom end of the connecting plate (44) is fixedly connected to one end of the linkage plate (324).
4. The cementitious material convection homogenization device according to claim 1, characterized in that: The homogenizing tank (1) is equipped with a feed inlet (5) at the top and a discharge outlet (6) at the bottom. The discharge outlet (6) is equipped with a solenoid valve inside.
5. The convection homogenization device for cementitious materials according to claim 1, characterized in that: The heat source assembly (2) includes a support plate (21) installed on both sides of the homogenization tank (1). A homogenization fan (22) and a heating device (23) are installed on the top of the support plate (21). The air outlet pipe of the homogenization fan (22) is fixedly connected to one side of the heating device (23). The other side of the heating device (23) is fixedly connected to the surface of the homogenization tank (1) through a connecting pipe (24).
6. The cementitious material convection homogenization device according to claim 5, characterized in that: A regulating valve (7) is installed on the surface of the connecting pipe (24), and a control panel (8) is installed on the surface of the homogenizing tank (1). The control panel (8) is used to electrically connect and control the operation of the stirring motor (312), the homogenizing fan (22), the heating device (23), and the solenoid valve.
Citation Information
Patent Citations
Full stirring and mixing type all-solid waste cementing material convection homogenizing device
CN222610006U