An epoxy zinc-rich primer production equipment

CN224893987UActive Publication Date: 2026-10-27HUIZHOU WANHONG CHEMICAL CO LTD
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Patent Information

Application Number
CN202522380161.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-10
Publication Date
2026-10-27
Estimated Expiration
2035-11-10

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种环氧富锌底漆生产设备,以解决上述背景技术中提出锌粉容易沉底结团的问题

Benefits of technology

[0014]与现有技术相比,本实用新型的有益效果是:该环氧富锌底漆生产设备不仅实现了避免锌粉沉底的功能,实现了便于均匀入料的功能,而且实现了便于拆卸更换的功能;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of epoxy zinc-rich primer production discloses an epoxy zinc-rich primer production equipment, including the mixing jar, the bottom fixedly connected with the baffle of both sides in the mixing jar, the top fixedly connected with the support of mixing jar left side, the top fixed mounting of support has spiral feeding pipe, the inside movable mounting of spiral feeding pipe has spiral feeding shaft, the left side fixed mounting of spiral feeding pipe top has the feeding hopper. This epoxy zinc-rich primer production equipment is driven the scraper to the zinc powder of bottom deposit carries out the full stirring to avoid the group with first stirring shaft, the second motor drives the rotation of drive gear, and the drive gear engages driven gear can drive the rotation of second stirring shaft, and second stirring shaft drives high -speed dispersion disc high -speed rotation provides high shear force and scatters the agglomeration, and biaxial stirring structure can strengthen the efficiency of stirring mixture, has solved the problem that the zinc powder is easy to bottom deposit and group.
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Description

Technical Field

[0001] This utility model relates to the field of epoxy zinc-rich primer production technology, specifically to an epoxy zinc-rich primer production equipment. Background Technology

[0002] Epoxy zinc-rich primer is a special coating made of epoxy resin and zinc powder as the main raw materials, thickeners, fillers, additives, solvents, etc. Zinc powder is the core functional material, and its high zinc content is the key to providing electrochemical protection. Epoxy resin acts as a binder to bind the zinc powder particles together and adhere them to the steel surface to form a paint film.

[0003] During the production of epoxy zinc-rich primer, it is necessary to use a mixing device to fully mix the raw materials. Due to the high density of zinc powder, it will quickly settle to the bottom of the tank if the mixing speed is insufficient. The zinc powder sedimentation will form zinc lumps that are difficult to disperse, thus affecting the efficiency of mixing and production.

[0004] There is an urgent need for a production equipment for epoxy zinc-rich primer to address the technical deficiencies mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide an epoxy zinc-rich primer production equipment to solve the problem of zinc powder easily settling and clumping as mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an epoxy zinc-rich primer production equipment, comprising a mixing tank, baffles fixedly connected to the bottom ends of both sides inside the mixing tank, a bracket fixedly connected to the top end of the left side of the mixing tank, a spiral feeding pipe fixedly installed at the top end of the bracket, a spiral feeding shaft movably installed inside the spiral feeding pipe, a feeding motor fixedly installed on the left side of the spiral feeding pipe, a feed hopper fixedly installed on the left side of the top end of the spiral feeding pipe, a feed pipe fixedly connected to the right side of the bottom end of the spiral feeding pipe, a first motor fixedly installed at the top end of the mixing tank, a first stirring shaft fixedly connected to the output end of the first motor, a second motor provided to the right side of the first motor, a drive gear fixedly connected to the output end of the second motor, a second stirring shaft movably installed at the top end inside the mixing tank, high-speed dispersing discs fixedly connected to both sides of the second stirring shaft, a driven gear fixedly connected to the outside of the second stirring shaft, mounting seats fixedly connected to the bottom ends of both sides of the first stirring shaft, a stirring rod installed inside the mounting seat, and a scraper fixedly connected to the bottom end of the stirring rod.

[0007] As a further technical solution of this utility model, the bottom end of the scraper is attached to the bottom end of the mixing tank, and the second stirring shaft is hollow and sleeved on the outside of the first stirring shaft.

[0008] As a further technical solution of this utility model, the driven gear is disposed on the left side of the driving gear, and the driving gear and the driven gear are meshed together.

[0009] As a further technical solution of this utility model, an inlet is provided on the right side of the top of the mixing tank, and a discharge pipe is fixedly installed at the bottom of the mixing tank.

[0010] As a further technical solution of this utility model, the bottom end of the feed pipe is fixedly connected to the top end of the mixing tank, and a solenoid valve is fixedly installed on the feed pipe.

[0011] As a further technical solution of this utility model, the output end of the feeding motor is fixedly connected to the screw feeding shaft, and the bottom end of the feeding hopper is fixedly connected to the top end of the screw feeding tube.

[0012] As a further technical solution of this utility model, the stirring rod is provided in two sets, and the front end of the mounting base is provided with mounting bolts.

[0013] As a further technical solution of this utility model, the mounting bolt is threaded through the mounting base and embedded inside the stirring rod to form a threaded connection.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the epoxy zinc-rich primer production equipment not only achieves the function of avoiding zinc powder settling to the bottom and the function of facilitating uniform feeding, but also achieves the function of facilitating disassembly and replacement. By incorporating a stirring rod, a high-speed dispersing disc, a first stirring shaft, a second stirring shaft, a first motor, a second motor, a drive gear, and a driven gear, the mixing mechanism utilizes a dual-shaft stirring structure. During mixing, the first motor drives the first stirring shaft to rotate slowly, which in turn drives a scraper to thoroughly stir the zinc powder at the bottom, preventing agglomeration. The second motor drives the drive gear to rotate, and the drive gear meshes with the driven gear to drive the second stirring shaft to rotate. The second stirring shaft then drives the high-speed dispersing disc to rotate at high speed, providing high shear force to break up agglomerates. This dual-shaft stirring structure enhances the efficiency of mixing and achieves the function of preventing zinc powder from settling. The zinc powder is fed into the spiral feeding pipe from the feed hopper through a spiral feeding pipe, a feeding motor, a feeding hopper, a spiral feeding shaft, a feed pipe, and a solenoid valve. The feeding motor drives the spiral feeding shaft to rotate at a constant speed. The spiral feeding shaft can evenly transport the zinc powder to the feed pipe and discharge it into the mixing tank. The zinc powder is added slowly and evenly. This allows the zinc powder to be wetted by a liquid medium, preventing it from clumping and settling to the bottom. This structure facilitates uniform feeding. The equipment is equipped with a stirring rod, a first stirring shaft, a mounting base, mounting bolts, and a scraper. The high zinc powder content acts as an abrasive, which quickly wears down the scraper and stirring rod, affecting the stirring efficiency. The stirring rod inside the equipment can be removed and replaced from the first stirring shaft. To remove it, simply unscrew the mounting bolts on the mounting base and move the stirring rod out of the mounting base. This structure facilitates disassembly and replacement, improving the durability of the equipment. Attached Figure Description

[0015] Figure 1 This is a front view cross-sectional structural diagram of the present invention; Figure 2 This is a partial structural diagram of the stirring rod of this utility model from the front view; Figure 3 This is a top view schematic diagram of the drive gear structure of this utility model; Figure 4 This is a front view cross-sectional structural diagram of the spiral feeding tube of this utility model.

[0016] In the diagram: 1. Mixing tank; 2. Baffle; 3. Stirring rod; 4. High-speed dispersing disc; 5. First stirring shaft; 6. Second stirring shaft; 7. Spiral feed pipe; 8. Feeding motor; 9. Feed hopper; 10. Spiral feed shaft; 11. Feed pipe; 12. First motor; 13. Second motor; 14. Feed inlet; 15. Drive gear; 16. Mounting base; 17. Discharge pipe; 18. Scraper; 19. Mounting bolt; 20. Driven gear; 21. Solenoid valve; 22. Support. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Please see Figure 1-4This utility model provides an embodiment of an epoxy zinc-rich primer production equipment, comprising a mixing tank 1, baffles 2 fixedly connected to the bottom ends of both sides inside the mixing tank 1, a bracket 22 fixedly connected to the top left side of the mixing tank 1, a spiral feeding pipe 7 fixedly installed at the top of the bracket 22, a spiral feeding shaft 10 movably installed inside the spiral feeding pipe 7, a feeding motor 8 fixedly installed on the left side of the spiral feeding pipe 7, a feed hopper 9 fixedly installed on the left side of the top end of the spiral feeding pipe 7, and a feed pipe 11 fixedly connected to the right side of the bottom end of the spiral feeding pipe 7. The top end of the mixing tank 1 is fixedly equipped with... There is a first motor 12, and the output end of the first motor 12 is fixedly connected to a first stirring shaft 5. A second motor 13 is arranged on the right side of the first motor 12, and the output end of the second motor 13 is fixedly connected to a drive gear 15. A second stirring shaft 6 is movably installed at the top of the inside of the mixing tank 1. High-speed dispersing discs 4 are fixedly connected to both sides of the second stirring shaft 6. A driven gear 20 is fixedly connected to the outside of the second stirring shaft 6. Mounting seats 16 are fixedly connected to the bottom ends of both sides of the first stirring shaft 5. A stirring rod 3 is installed inside the mounting seat 16. A scraper 18 is fixedly connected to the bottom end of the stirring rod 3. The bottom end of the scraper 18 is attached to the bottom end of the inside of the mixing tank 1. The second stirring shaft 6 is hollow inside and is sleeved outside the first stirring shaft 5. The driven gear 20 is located on the left side of the drive gear 15, and the drive gear 15 and the driven gear 20 are meshed. Specifically, such as Figure 1 and Figure 3 As shown, during mixing, the first motor 12 drives the first stirring shaft 5 to rotate slowly. The first stirring shaft 5 drives the scraper 18 to fully stir the zinc powder at the bottom to prevent clumping. The second motor 13 drives the drive gear 15 to rotate. The drive gear 15 meshes with the driven gear 20 to drive the second stirring shaft 6 to rotate. The second stirring shaft 6 drives the high-speed dispersion disk 4 to rotate at high speed to provide high shear force to break up the agglomerates. The dual-shaft stirring structure can enhance the efficiency of mixing.

[0019] A feed inlet 14 is provided on the right side of the top of the mixing tank 1. A discharge pipe 17 is fixedly installed at the bottom of the mixing tank 1. The bottom of the feed pipe 11 is fixedly connected to the top of the mixing tank 1. A solenoid valve 21 is fixedly installed on the feed pipe 11. The output end of the feeding motor 8 is fixedly connected to the screw feeding shaft 10. The bottom of the feed hopper 9 is fixedly connected to the top of the screw feeding pipe 7. Specifically, such as Figure 1 and Figure 4 As shown, zinc powder enters the interior of the screw feed pipe 7 from the feed hopper 9. The feed motor 8 drives the screw feed shaft 10 to rotate at a constant speed. The screw feed shaft 10 can evenly transport the zinc powder to the feed pipe 11 and discharge it into the interior of the mixing tank 1. The zinc powder is slowly and evenly added, so that the liquid medium can be used to wet the zinc powder and prevent it from directly agglomerating and settling to the bottom.

[0020] The stirring rod 3 is provided in two sets. The front end of the mounting base 16 is provided with mounting bolts 19. The threads of the mounting bolts 19 pass through the mounting base 16 and are embedded in the interior of the stirring rod 3 in a threaded connection. Specifically, such as Figure 1 and Figure 2 As shown, the high zinc content acts like an abrasive, which will quickly wear down the scraper 18 and the stirring rod 3, affecting the stirring efficiency. The stirring rod 3 inside the equipment can be removed and replaced from the first stirring shaft 5. When disassembling, simply unscrew the mounting bolts 19 on the mounting base 16 to remove the stirring rod 3 from inside the mounting base 16, thus enhancing durability.

[0021] Working principle: During mixing, the first motor 12 drives the first stirring shaft 5 to rotate slowly. The first stirring shaft 5 drives the scraper 18 to fully stir the zinc powder at the bottom to prevent clumping. The second motor 13 drives the drive gear 15 to rotate. The drive gear 15 meshes with the driven gear 20 to drive the second stirring shaft 6 to rotate. The second stirring shaft 6 drives the high-speed dispersing disc 4 to rotate at high speed, providing high shear force to break up agglomerates. The dual-shaft stirring structure can enhance the mixing efficiency. The zinc powder enters the interior of the spiral feeding pipe 7 from the feed hopper 9. The feeding motor 8 drives the spiral feeding shaft 10 to rotate at a uniform speed. The feed shaft 10 can evenly convey zinc powder to the feed pipe 11 and discharge it into the mixing tank 1. The zinc powder is added slowly and evenly, which allows the liquid medium to wet the zinc powder and prevent it from clumping and settling to the bottom. High zinc powder content acts like an abrasive and will quickly wear down the scraper 18 and the stirring rod 3, affecting the stirring efficiency. The stirring rod 3 inside the equipment can be removed and replaced from the first stirring shaft 5. To remove it, simply unscrew the mounting bolts 19 on the mounting base 16 and move the stirring rod 3 out of the mounting base 16. This structure facilitates disassembly and replacement, improving the durability of the equipment.

[0022] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An epoxy zinc-rich primer production equipment, comprising a mixing tank (1), characterized in that: Baffles (2) are fixedly connected to the bottom ends of both sides inside the mixing tank (1). A bracket (22) is fixedly connected to the top end of the left side of the mixing tank (1). A spiral feeding pipe (7) is fixedly installed at the top end of the bracket (22). A spiral feeding shaft (10) is movably installed inside the spiral feeding pipe (7). A feeding motor (8) is fixedly installed on the left side of the spiral feeding pipe (7). A feed hopper (9) is fixedly installed on the left side of the top end of the spiral feeding pipe (7). A feed pipe (11) is fixedly connected to the right side of the bottom end of the spiral feeding pipe (7). A first motor (12) is fixedly installed at the top end of the mixing tank (1). The first motor (12) outputs... A first stirring shaft (5) is fixedly connected to the outlet end. A second motor (13) is provided on the right side of the first motor (12). A drive gear (15) is fixedly connected to the output end of the second motor (13). A second stirring shaft (6) is movably installed at the top of the inside of the mixing tank (1). A high-speed dispersing disc (4) is fixedly connected to both sides of the second stirring shaft (6). A driven gear (20) is fixedly connected to the outside of the second stirring shaft (6). A mounting base (16) is fixedly connected to the bottom ends of both sides of the first stirring shaft (5). A stirring rod (3) is installed inside the mounting base (16). A scraper (18) is fixedly connected to the bottom end of the stirring rod (3).

2. The epoxy zinc-rich primer production equipment according to claim 1, characterized in that: The bottom end of the scraper (18) is attached to the bottom end of the mixing tank (1), and the second stirring shaft (6) is hollow inside and is fitted outside the first stirring shaft (5).

3. The epoxy zinc-rich primer production equipment according to claim 1, characterized in that: The driven gear (20) is located on the left side of the drive gear (15), and the drive gear (15) and the driven gear (20) are meshed together.

4. The epoxy zinc-rich primer production equipment according to claim 1, characterized in that: The mixing tank (1) has an inlet (14) on the right side of the top, and a discharge pipe (17) is fixedly installed at the bottom of the mixing tank (1).

5. The epoxy zinc-rich primer production equipment according to claim 1, characterized in that: The bottom end of the feed pipe (11) is fixedly connected to the top end of the mixing tank (1), and a solenoid valve (21) is fixedly installed on the feed pipe (11).

6. The epoxy zinc-rich primer production equipment according to claim 1, characterized in that: The output end of the feeding motor (8) is fixedly connected to the screw feeding shaft (10), and the bottom end of the feeding hopper (9) is fixedly connected to the top end of the screw feeding pipe (7).

7. The epoxy zinc-rich primer production equipment according to claim 1, characterized in that: The stirring rod (3) is provided in two sets, and the front end of the mounting base (16) is provided with mounting bolts (19).

8. The epoxy zinc-rich primer production equipment according to claim 7, characterized in that: The mounting bolt (19) is threaded through the mounting base (16) and embedded inside the stirring rod (3) in a threaded connection.