Dust removal device for activated carbon injection

CN224893996UActive Publication Date: 2026-10-27HENAN JINGBAO COKING CO LTD
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Patent Information

Application Number
CN202522337489.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-04
Publication Date
2026-10-27
Estimated Expiration
2035-11-04

AI Technical Summary

Technical Problem

[0002]在一些化工产品的生产过程中,由于工艺以及其他因素等原因,会造成混料罐中出现浑浊、絮状悬浮物等瑕疵现象,必须向混料罐中加入活性炭用于除浊,进而确保成品的品质,但是活性炭在投放进入混料罐中时会产生扬尘,若不对扬尘进行治理,工作人员长期接触粉尘将会增加患上尘肺等职业病的风险,不利于工作人员的身心健康,对此,本申请特提出一种活性炭投放用除尘装置

Benefits of technology

本申请在使用时,在通过活性炭的投放管向混料罐中投放活性炭之前,启动风机和供液装置,以便于通过喷洒装置对投放活性炭产生的扬尘进行及时处理。风机将抽吸产生的扬尘通过第一风管和第二风管进入到除尘筒中,进入到除尘筒中的扬尘将被喷洒装置喷洒的液体冲刷吸附,并伴随液体一起通过锥形排放管排放到除杂箱的右侧室,进而液体中混杂吸附的扬尘将沉降在除杂箱底部,而清液将通过滤网进一步处理后从回流管回流到供液装置的储液箱,以便于对液体进行循环使用,避免水资源的浪费,本申请结构简单,使用方便,实用性强。

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Abstract

The utility model relates to dust removal device technical field, especially a dust removal device is put to active carbon, its characterized in that, the import end of first air pipe is fixedly connected with the import end of the mixing tank upper end, the import end of fan is fixedly connected with the export end of first air pipe, the import end of second air pipe is fixedly connected with the export end of fan, the import end of dust removal cylinder is fixedly connected with the export end of second air pipe, the spray device is fixedly connected with the hanging rod, the impurity removal box is divided into left chamber and right chamber two parts in the separation, the export end of conical discharge pipe corresponds with right chamber and inserts, the bottom of right chamber is provided with the through -hole that communicates with left chamber, the filter screen is fixedly connected on the mounting frame, the import end of reflux pipe is fixedly connected with impurity removal box left end, the import end of reflux pipe is located above the filter screen, the import end of liquid supply device is correspondingly connected with the export end of reflux pipe, and the export end of liquid supply device is connected with the import end of spray device.
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Description

Technical Field

[0001] This utility model relates to the technical field of dust removal devices, and in particular to a dust removal device for activated carbon dispensing. Background Technology

[0002] In the production process of some chemical products, due to process and other factors, defects such as turbidity and flocculent suspended matter may occur in the mixing tank. Activated carbon must be added to the mixing tank to remove turbidity and ensure the quality of the finished product. However, the addition of activated carbon to the mixing tank generates dust. If the dust is not controlled, long-term exposure to dust will increase the risk of occupational diseases such as pneumoconiosis for workers, which is detrimental to their physical and mental health. Therefore, this application proposes a dust removal device for adding activated carbon. Utility Model Content

[0003] To address the above situation and overcome the shortcomings of existing technology, this utility model provides a dust removal device for activated carbon dispensing. The technical solution it provides includes a mixing tank, on which an activated carbon dispensing pipe is fixedly connected. The upper end of the mixing tank is fixedly connected to the inlet of a first air duct; the outlet of the first air duct is fixedly connected to the inlet of a fan; the outlet of the fan is fixedly connected to the inlet of a second air duct; the outlet of the second air duct is fixedly connected to the inlet of a dust collector; a hanging rod is fixedly connected to the upper inner wall of the dust collector; and a spraying device is fixedly connected to the hanging rod. A conical discharge pipe is integrally connected to the bottom of the dust collector. A dust removal box is arranged below the conical discharge pipe. The dust removal box is divided into a left chamber and a right chamber. The outlet end of the conical discharge pipe is inserted into the right chamber. A through hole communicating with the left chamber is opened at the bottom of the right chamber. An installation frame is fixedly connected to the inner wall of the left chamber. A filter screen is fixedly connected to the installation frame. The inlet end of the dust removal box is fixedly connected to the left end of the return pipe. The inlet end of the return pipe is located above the filter screen. The outlet end of the return pipe is connected to the inlet end of the liquid supply device. The outlet end of the liquid supply device is connected to the inlet end of the spraying device.

[0004] Preferably, the bottom of the impurity removal box is fixedly connected to the inlet end of a sewage pipe, the outlet end of the sewage pipe is correspondingly provided with a sewage tank, and the inlet end of the sewage pipe is equipped with a sewage valve.

[0005] Preferably, the spraying device includes an inner ring pipe and an outer ring pipe arranged coaxially. The inner ring pipe and the outer ring pipe are connected to a plurality of connecting pipes evenly distributed around their axis. The upper edge of the inner ring pipe is fixedly connected to a hanging rod. The lower edges of the inner ring pipe and the outer ring pipe are respectively fixedly connected to a plurality of nozzles evenly distributed around their axis. The upper edge of the outer ring pipe is fixedly connected to an inlet pipe that is connected to the outlet end of the liquid supply device.

[0006] Preferably, the liquid supply device includes a liquid storage tank that is inserted into the outlet end of the return pipe. The outlet end of the liquid storage tank is fixedly connected to the inlet end of a first conduit. The outlet end of the first conduit is fixedly connected to the inlet end of a booster pump. The outlet end of the booster pump is fixedly connected to the inlet end of a second conduit. The outlet end of the second conduit is fixedly connected to the outlet end of the liquid inlet pipe. A solenoid valve is installed on the first conduit.

[0007] The beneficial effects of this utility model are: In use, before adding activated carbon to the mixing tank through the activated carbon feeding pipe, the blower and liquid supply device are started to facilitate the timely treatment of dust generated during the addition of activated carbon by the spraying device. The blower draws the dust generated into the dust collection cylinder through the first and second air ducts. The dust in the dust collection cylinder is washed and adsorbed by the liquid sprayed by the spraying device, and discharged along with the liquid through the conical discharge pipe to the right side chamber of the impurity removal box. The adsorbed dust mixed in the liquid settles at the bottom of the impurity removal box, while the clear liquid is further treated by the filter screen and then returned to the liquid storage tank of the liquid supply device through the return pipe, so as to facilitate the recycling of liquid and avoid waste of water resources. This application has a simple structure, is easy to use, and has strong practicality. Attached Figure Description

[0008] Figure 1 This is a first-person perspective three-dimensional sectional view of the present invention.

[0009] Figure 2 This is an enlarged view of region A in the first-view perspective stereoscopic sectional view of this utility model.

[0010] Figure 3 This is an enlarged view of region B in the first-view perspective stereoscopic sectional view of this utility model.

[0011] Figure 4 This is a partial stereoscopic view of the present invention from a second perspective.

[0012] Figure 5 This is a third-person perspective stereoscopic view of the present invention.

[0013] Attached Figure

[0014] 1. Mixing tank, 2. Dispensing pipe, 3. First air duct, 4. Fan, 5. Second air duct, 6. Dust collector, 7. Hanging rod, 8. Spraying device, 9. Conical discharge pipe, 10. Impurity removal box, 11. Left side chamber, 12. Right side chamber, 13. Through hole, 14. Mounting frame, 15. Filter screen, 16. Return pipe, 17. Liquid supply device, 18. Sewage pipe, 19. Sewage tank, 20. Sewage valve, 21. Inner ring pipe, 22. Outer ring pipe, 23. Connecting pipe, 24. Nozzle, 25. Liquid inlet pipe, 26. Liquid storage tank, 27. First conduit, 28. Booster pump, 29. Second conduit, 30. Solenoid valve. Detailed Implementation

[0015] The following is in conjunction with the appendix Figure 1-5 The specific embodiments of this utility model will be described in further detail.

[0016] In the first embodiment, the technical solution is as follows: During use, a spraying device 8 is fixedly installed in the dust collector 6 via a hanging rod 7 for dust removal. Before adding activated carbon to the mixing tank 1 through the activated carbon feeding pipe 2, the fan 4 and the liquid supply device 17 are started to facilitate timely treatment of the dust generated by the added activated carbon via the spraying device 8. The dust generated by the fan 4 is drawn into the dust collector 6 through the first air duct 3 and the second air duct 5. The dust entering the dust collector 6 is washed and adsorbed by the liquid sprayed by the spraying device 8, and discharged along with the liquid through the conical discharge pipe 9 to the right side chamber 12 of the impurity removal box 10. The adsorbed dust mixed in the liquid settles at the bottom of the impurity removal box 10, while the clear liquid is further processed through the filter screen 15 and then returned to the storage tank 26 of the liquid supply device 17 via the return pipe 16, facilitating liquid recycling and avoiding water waste. This application has a simple structure, is easy to use, and is highly practical.

[0017] In Example 2, based on Example 1, specifically, in this application, the storage tank 26 stores an appropriate amount of clean water liquid during use. When adding activated carbon to the mixing tank 1, the liquid supply device 17 and the blower 4 are started first. When starting the liquid supply, the solenoid valve 30 and the booster pump 28 of the liquid supply device 17 are opened. Under the action of the booster pump 28, the liquid in the storage tank 26 will enter the booster pump 28 through the first conduit 27 for pressurization. The pressurized liquid is then transported by the booster pump 28 through the second conduit 29 and the inlet pipe 25 into the outer ring pipe 22 of the spraying device 8, and then enters the inner ring pipe 21 through the connecting pipe 23. Under the continuous action of the booster pump 28, the inner ring pipe 21 and the outer ring pipe 22 will be filled with liquid and released from the nozzles 24 at their lower edges. The inner ring pipe 21 and the outer ring pipe 22 are coaxially arranged and both are equipped with nozzles 24 to ensure the spraying range of the liquid. To ensure effective dust removal, the liquid released from the nozzle 24 can flush and settle the activated carbon dust entering the dust collection cylinder 6. Specifically, the fan 4 draws the dust generated by the activated carbon from the first air duct 3 and the second air duct 5 into the dust collection cylinder 6. At this time, under the flushing and settling effect of the sprayed liquid, the dust will mix with the liquid and enter the right chamber 12 of the impurity removal box 10 from the conical discharge pipe 9, and spread to the left chamber 11 through the through hole 13. During this process, the dust mixed in the liquid will be deposited at the bottom of the impurity removal box 10, while the upper clear liquid will pass through the filter screen 15 on the mounting frame 14 and enter the return pipe 16, and then enter the storage tank 26 from the return pipe 16 for recycling.

[0018] In Example 3, based on Example 2, the sedimentation and filtration in the impurity removal box 10 ensure that the liquid passing through the return pipe 16 is free of impurities. When it is necessary to clean the dust accumulated at the bottom of the impurity removal box 10, while using an external water source to flush the bottom of the impurity removal box 10, the drain valve 20 is opened so that the accumulated dust can enter the wastewater tank 19 through the drain pipe 18.

Claims

1. A dust removal device for activated carbon dispensing, comprising a mixing tank (1), wherein an activated carbon dispensing pipe (2) is fixedly connected to the mixing tank (1), characterized in that, The mixing tank (1) is fixedly connected to the inlet end of the first air duct (3) at its upper end. The outlet end of the first air duct (3) is fixedly connected to the inlet end of the blower (4). The outlet end of the blower (4) is fixedly connected to the inlet end of the second air duct (5). The outlet end of the second air duct (5) is fixedly connected to the inlet end of the dust collector (6). A hanging rod (7) is fixedly connected to the upper inner wall of the dust collector (6). A spraying device (8) is fixedly connected to the hanging rod (7). A conical discharge pipe (9) is integrally connected to the bottom of the dust collector (6). A dust removal box (10) is arranged below the conical discharge pipe (9). The dust removal box (10) is divided into a left side chamber (11) and a right side chamber. (12) Two parts, the outlet end of the conical discharge pipe (9) is inserted into the right chamber (12) respectively, the bottom of the right chamber (12) is provided with a through hole (13) communicating with the left chamber (11), the inner wall of the left chamber (11) is fixedly connected with an installation frame (14), a filter screen (15) is fixedly connected on the installation frame (14), the left end of the impurity removal box (10) is fixedly connected to the inlet end of the return pipe (16), the inlet end of the return pipe (16) is located above the filter screen (15), the outlet end of the return pipe (16) is correspondingly connected to the inlet end of the liquid supply device (17), and the outlet end of the liquid supply device (17) is connected to the inlet end of the spraying device (8).

2. The dust removal device for activated carbon dispensing according to claim 1, characterized in that, The bottom of the impurity removal box (10) is fixedly connected to the inlet end of the sewage pipe (18), and the outlet end of the sewage pipe (18) is correspondingly provided with a sewage tank (19). The inlet end of the sewage pipe (18) is equipped with a sewage valve (20).

3. The dust removal device for activated carbon dispensing according to claim 1, characterized in that, The spraying device (8) includes an inner ring pipe (21) and an outer ring pipe (22) arranged coaxially. The inner ring pipe (21) and the outer ring pipe (22) are connected to a number of connecting pipes (23) evenly distributed around their axis. The upper edge of the inner ring pipe (21) is fixedly connected to the hanging rod (7). The lower edges of the inner ring pipe (21) and the outer ring pipe (22) are respectively fixedly connected to a number of nozzles (24) evenly distributed around their axis. The upper edge of the outer ring pipe (22) is fixedly connected to an inlet pipe (25) connected to the outlet end of the liquid supply device (17).

4. The dust removal device for activated carbon dispensing according to claim 1, characterized in that, The liquid supply device (17) includes a liquid storage tank (26) that is inserted into the outlet end of the return pipe (16). The outlet end of the liquid storage tank (26) is fixedly connected to the inlet end of the first conduit (27). The outlet end of the first conduit (27) is fixedly connected to the inlet end of the booster pump (28). The outlet end of the booster pump (28) is fixedly connected to the inlet end of the second conduit (29). The outlet end of the second conduit (29) is fixedly connected to the outlet end of the liquid inlet pipe (25). A solenoid valve (30) is installed on the first conduit (27).