Mixing apparatus for making cake stabilizer

Abstract

The utility model discloses a kind of mixing equipment for cake stabilizer preparation, it is related to food additive processing technical field, the mixing equipment for cake stabilizer preparation includes rack, further includes lifting mechanism, power mechanism and stirring mixing mechanism, wherein: the lifting mechanism includes the lifting frame of sliding connection in the rack front end through cylinder drive liftable, the lifting frame front end is fixed with mixing tank;The rack front end top is equipped with power box, the stirring mixing mechanism includes the transmission shaft of rotation connection in power box bottom, the transmission shaft is equipped with multiple stirring vane;The power mechanism is installed in power box, the utility model can be under the driving of servo cylinder after stirring is completed, mixing tank moves downward, so that stirring vane is separated from mixing tank, residual material adhered on stirring vane is conveniently flushed and cleaned, and the efficiency of equipment cleaning is improved.

Description

Technical Field

[0001] This utility model relates to the technical field of food additive processing, specifically to a mixing device for making cake stabilizers. Background Technology

[0002] Cake stabilizer mixing equipment is a high-efficiency mixing device specifically designed for the food processing industry. It is mainly used to uniformly mix cake stabilizers with other ingredients. Its core functions include feeding, mixing, and discharging. This equipment usually has a sealed design to prevent material leakage. This type of equipment is widely used in the food processing industry and helps to improve product quality and production efficiency.

[0003] The complete workflow of cake stabilizer mixing equipment typically includes three main stages: equipment preparation, mixing operation, and equipment cleaning. During equipment cleaning, the inner wall of the mixing tank, the mixing shaft, and the blades are rinsed with clean water. For powder mixing equipment, warm water and deionized water can be used alternately for rinsing. However, cake stabilizers usually contain powder or liquid components, some of which may have strong adhesive properties, especially in humid or high-concentration states, and easily adhere to the blades and mixing shaft of the mixing equipment. Simple rinsing has limited effect, and the mixing blades and other components are located inside the mixing tank, making them inconvenient to clean. Utility Model Content

[0004] This invention provides a mixing device for making cake stabilizers to solve the above-mentioned problems.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mixing device for making cake stabilizers, comprising a frame, a lifting mechanism, a power mechanism, and a mixing mechanism, wherein: The lifting mechanism includes a lifting frame that is slidably connected to the front end of the frame and can be raised and lowered by a cylinder, and a mixing tank with an upper opening is fixed to the front end of the lifting frame. Preferably, the lifting mechanism further includes guide rails symmetrically installed at the front end of the frame, servo cylinders symmetrically installed at the bottom of the frame, a slide block installed at the end of the output rod of the servo cylinder, the slide block being slidably connected to the guide rail, and the slide block being fixedly connected to the side end of the lifting frame.

[0006] Preferably, the lifting frame includes a fixed frame and a sliding frame, the fixed frame and the sliding frame are fixedly connected, the fixed frame is fixedly connected to the mixing tank, and the sliding frame has sliding grooves on both sides that are slidably connected to the frame.

[0007] Preferably, a positioning cylinder is symmetrically installed at the bottom of the frame and located at the bottom of the mixing tank, and a positioning rod is symmetrically installed at the bottom of the mixing tank, the positioning rod being movably connected to and fitting with the positioning cylinder.

[0008] A power box is installed at the top front end of the frame, and the stirring and mixing mechanism includes a drive shaft rotatably connected to the bottom of the power box. The drive shaft extends into the mixing tank and has multiple stirring blades installed on its outer wall. The power mechanism is installed inside the power box and is used to drive the transmission shaft to rotate.

[0009] Preferably, the power mechanism includes an upward-facing servo motor installed inside the power box, a power gear mounted on the output shaft of the servo motor, and a transmission gear rotatably connected to the top of the transmission shaft inside the power box. The power gear and the transmission gear are connected by a transmission chain belt.

[0010] Preferably, a closed cover is installed at the upper end of the drive shaft, the closed cover corresponds to and fits the mixing tank, and an irregularly shaped stirring frame is symmetrically installed at the bottom of the drive shaft, with the stirring blades fixed inside the stirring frame.

[0011] Preferably, a feeding chamber is installed on the top of the closed cover, a feeding pipe is symmetrically installed at the front end of the feeding chamber, a connecting flange is installed at the inlet of the feeding pipe, an inlet pipe extending to the bottom of the closed cover is symmetrically installed at the bottom of the feeding chamber, a discharge pipe is installed at the bottom of the mixing tank, and a bar valve is installed on the discharge pipe.

[0012] Compared with the prior art, this utility model provides a mixing device for making cake stabilizers, which has the following beneficial effects: This invention utilizes a servo cylinder in the lifting mechanism to move the mixing tank upwards during stirring, allowing the stirring blades to extend into the mixing tank to mix the stabilizer raw materials. After stirring is complete, the mixing tank moves downwards under the drive of the servo cylinder, causing the stirring blades to detach from the mixing tank. This facilitates rinsing and cleaning of any residual materials adhering to the stirring blades, thus improving the efficiency of equipment cleaning. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the power mechanism structure of this utility model; Figure 3 This is a schematic diagram of the mixing mechanism of this utility model; Figure 4 This is a schematic diagram showing the installation position of the lifting mechanism of this utility model; Figure 5 This is a schematic diagram of the lifting mechanism of this utility model.

[0014] In the diagram: 1. Frame; 11. Power box; 12. Positioning cylinder; 13. Positioning rod; 2. Mixing tank; 21. Discharge pipe; 22. Bar valve; 3. Lifting mechanism; 31. Servo cylinder; 32. Guide rail; 33. Slide seat; 34. Lifting frame; 341. Fixed frame; 342. Sliding frame; 343. Slide groove; 4. Power mechanism; 41. Servo motor; 42. Power gear; 43. Transmission chain; 44. Transmission gear; 5. Mixing mechanism; 51. Sealing cover; 52. Mixing frame; 53. Mixing blade; 54. Transmission shaft; 55. Feed chamber; 551. Feed pipe; 552. Connecting flange; 553. Inlet pipe. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Please see the appendix Figures 1-5 This utility model discloses a mixing device for making cake stabilizers, including a frame 1, a lifting mechanism 3, a power mechanism 4, and a mixing mechanism 5, wherein: The lifting mechanism 3 includes a lifting frame 34 that is slidably connected to the front end of the frame 1 and can be lifted by a cylinder. The front end of the lifting frame 34 is fixed with a mixing tank 2 with an upper opening. A power box 11 is installed at the top front end of the frame 1. The stirring and mixing mechanism 5 includes a drive shaft 54 ​​rotatably connected to the bottom of the power box 11. The drive shaft 54 ​​extends into the mixing tank 2 and has multiple stirring blades 53 installed on its outer wall. The power mechanism 4 is installed inside the power box 11 and is used to drive the drive shaft 54 ​​to rotate.

[0017] Please refer to the appendix. Figure 4 , Figure 5 The lifting mechanism 3 also includes guide rails 32 symmetrically installed at the front end of the frame 1, servo cylinders 31 symmetrically installed at the bottom of the frame 1, slide blocks 33 installed at the end of the output rod of the servo cylinders 31, slide blocks 33 are slidably connected to the guide rails 32, and slide blocks 33 are fixedly connected to the side end of the lifting frame 34.

[0018] Specifically, the servo cylinder 31 is started and controlled. The servo cylinder 31 drives the lifting frame 34 to move downward through the slide 33. The lifting frame 34 drives the mixing tank 2 to move downward. When the mixing tank 2 moves downward to the bottom, the stirring blade 53 and the stirring frame 52 are completely exposed. At this time, the inside of the mixing tank 2, as well as the stirring blade 53, the drive shaft 54 ​​and the stirring frame 52 that have been removed from the mixing tank 2, can be cleaned.

[0019] It should be noted that the symmetrically arranged servo cylinders 31 are uniformly controlled by a programmable controller. During the lifting process, the two servo cylinders 31 can operate synchronously to ensure the normal lifting operation.

[0020] Furthermore, the lifting frame 34 includes a fixed frame 341 and a sliding frame 342. The fixed frame 341 and the sliding frame 342 are fixedly connected. The fixed frame 341 is fixedly connected to the mixing tank 2. The sliding frame 342 has sliding grooves 343 on both sides that are slidably connected to the frame 1.

[0021] Specifically, the lifting frame 34 can be raised and lowered stably by means of the sliding frame 342 and the sliding groove 343 on the side of the sliding frame 342, in conjunction with the guide rail 32 and the slide block 33.

[0022] Furthermore, a positioning cylinder 12 is symmetrically installed at the bottom of the frame 1, located at the bottom of the mixing tank 2, and a positioning rod 13 is symmetrically installed at the bottom of the mixing tank 2. The positioning rod 13 is movably connected to and fits into the positioning cylinder 12.

[0023] Specifically, through the positioning rod 13 and the positioning cylinder 12, when the mixing tank 2 is raised and lowered by the lifting frame 34, the positioning rod 13 extends and retracts inside the positioning cylinder 12 to position and guide the mixing tank 2, ensuring that the mixing tank 2 can be raised and lowered stably.

[0024] Please refer to the appendix. Figure 2 Appendix Figure 3 The power mechanism 4 includes a servo motor 41 installed in the power box 11 facing upwards. The output shaft of the servo motor 41 is equipped with a power gear 42. The top of the transmission shaft 54 ​​is equipped with a transmission gear 44 rotatably connected in the power box 11. The power gear 42 and the transmission gear 44 are connected by a transmission chain 43.

[0025] Specifically, the servo motor 41 is started, which drives the power gear 42 to rotate. The power gear 42 drives the transmission gear 44 to rotate under the transmission chain belt 43. The transmission gear 44 drives the transmission shaft 54 ​​to rotate. The transmission shaft 54 ​​drives the stirring blade 53 and the stirring frame 52 to rotate, thereby stirring and mixing the raw materials in the mixing tank 2.

[0026] Furthermore, a sealing cover 51 is installed on the upper end of the drive shaft 54. The sealing cover 51 corresponds to and fits the mixing tank 2. A non-circular stirring frame 52 is symmetrically installed on the bottom of the drive shaft 54, and the stirring blade 53 is fixed inside the stirring frame 52.

[0027] Specifically, the stirring frame 52 is an inverted triangle with rounded corners. Both ends of the stirring blade 53 are fixed by the stirring frame 52, which can improve the strength of the stirring blade 53 and prevent the stirring blade 53 from breaking due to excessive load when mixing materials with high viscosity.

[0028] Furthermore, a feed chamber 55 is installed on the top of the closed cover 51, a feed pipe 551 is symmetrically installed at the front end of the feed chamber 55, a connecting flange 552 is installed at the port of the feed pipe 551, and an inlet pipe 553 extending to the bottom of the closed cover 51 is symmetrically installed at the bottom of the feed chamber 55. A discharge pipe 21 is installed at the bottom of the mixing tank 2, and a bar valve 22 is installed on the discharge pipe 21.

[0029] Specifically, the feed pipe 551 is connected to the external feeding equipment via the connecting flange 552. The cake stabilizer raw material (hereinafter referred to as raw material) enters the feed pipe 551 under the conveying of the external feeding equipment. The raw material enters the feeding chamber 55 through the feed pipe 551, and then enters the mixing tank 2 downward through the feed pipe 553. After the mixing is completed, the bottom bar valve 22 is opened, and the mixed raw material can be discharged through the discharge pipe 21.

[0030] The working principle and usage process of this utility model are as follows: Before stirring, the mixing tank 2 is located at the top, and the opening of the mixing tank 2 is closed by the sealing cover 51. The drive shaft 54, stirring frame 52 and stirring blade 53 are all located inside the mixing tank 2. The feed pipe 551 is connected to the external feeding equipment through the connecting flange 552. The cake stabilizer raw material (hereinafter referred to as raw material) enters the feed pipe 551 under the conveying of the external feeding equipment. The raw material enters the feeding chamber 55 through the feed pipe 551. Then the raw material enters the mixing tank 2 downward through the feed pipe 553. At this time, the servo motor 41 is started. The servo motor 41 drives the power gear 42 to rotate. The power gear 42 drives the transmission gear 44 to rotate under the transmission of the transmission chain belt 43. The transmission gear 44 drives the transmission shaft 54 ​​to rotate. The transmission shaft 54 ​​drives the stirring blade 53 and the stirring frame 52 to rotate to stir and mix the raw material in the mixing tank 2. After the mixing is completed, the bottom bar valve 22 can be opened to discharge the mixed raw material. When cleaning is performed after material discharge, the servo cylinder 31 is started and controlled. The servo cylinder 31 drives the lifting frame 34 to move downward through the slide 33. The lifting frame 34 drives the mixing tank 2 to move downward. When the mixing tank 2 moves downward to the bottom, the stirring blade 53 and the stirring frame 52 are completely exposed. At this time, the inside of the mixing tank 2, as well as the stirring blade 53, drive shaft 54 ​​and stirring frame 52 that have been removed from the mixing tank 2, can be cleaned. When rinsing and cleaning the stirring blade 53, drive shaft 54 ​​and stirring frame 52, the residue and water washed down will fall into the mixing tank 2. After cleaning, the bar valve 22 is opened to discharge the cleaning water and residual raw materials downward.

Claims

1. A mixing apparatus for making a cake stabilizer, comprising a frame (1), characterized in that, It also includes a lifting mechanism (3), a power mechanism (4), and a mixing mechanism (5), wherein: The lifting mechanism (3) includes a lifting frame (34) that is slidably connected to the front end of the frame (1) and can be lifted by a cylinder. The front end of the lifting frame (34) is fixed with a mixing tank (2) with an upper opening. The frame (1) is equipped with a power box (11) at the top front end. The stirring and mixing mechanism (5) includes a drive shaft (54) rotatably connected to the bottom of the power box (11). The drive shaft (54) extends into the mixing tank (2) and has multiple stirring blades (53) installed on its outer wall. The power mechanism (4) is installed inside the power box (11) and is used to drive the transmission shaft (54) to rotate.

2. The mixing equipment for making cake stabilizer according to claim 1, characterized in that: The lifting mechanism (3) also includes a guide rail (32) symmetrically installed at the front end of the frame (1), a servo cylinder (31) symmetrically installed at the bottom of the frame (1), a slide (33) installed at the end of the output rod of the servo cylinder (31), the slide (33) is slidably connected to the guide rail (32), and the slide (33) is fixedly connected to the side end of the lifting frame (34).

3. The mixing equipment for making cake stabilizer according to claim 2, characterized in that: The lifting frame (34) includes a fixed frame (341) and a sliding frame (342). The fixed frame (341) and the sliding frame (342) are fixedly connected. The fixed frame (341) is fixedly connected to the mixing tank (2). The sliding frame (342) has sliding grooves (343) on both sides that are slidably connected to the frame (1).

4. The mixing equipment for making a cake stabilizer according to claim 3, characterized in that: The bottom of the frame (1) is symmetrically equipped with positioning cylinders (12) located at the bottom of the mixing tank (2), and positioning rods (13) are symmetrically installed at the bottom of the mixing tank (2). The positioning rods (13) are movably connected to and fit with the positioning cylinders (12).

5. The mixing equipment for making a cake stabilizer according to claim 1, characterized in that: The power mechanism (4) includes a servo motor (41) installed in the power box (11) facing upwards. The output shaft of the servo motor (41) is equipped with a power gear (42). The top of the transmission shaft (54) is equipped with a transmission gear (44) rotatably connected in the power box (11). The power gear (42) and the transmission gear (44) are connected by a transmission chain (43).

6. The mixing equipment for making a cake stabilizer according to claim 4, characterized in that: The upper end of the drive shaft (54) is equipped with a closed cover (51), which corresponds to and cooperates with the mixing tank (2). A non-circular stirring frame (52) is symmetrically installed at the bottom of the drive shaft (54), and the stirring blade (53) is fixed inside the stirring frame (52).

7. The mixing equipment for making a cake stabilizer according to claim 6, characterized in that: The top of the closed cover (51) is equipped with a feeding chamber (55), and the front end of the feeding chamber (55) is symmetrically equipped with a feeding pipe (551). The inlet of the feeding pipe (551) is equipped with a connecting flange (552). The bottom of the feeding chamber (55) is symmetrically equipped with an inlet pipe (553) extending to the bottom of the closed cover (51). The bottom of the mixing tank (2) is equipped with a discharge pipe (21), and the discharge pipe (21) is equipped with a bar valve (22).

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