A boiler water treatment agent reaction tank

Abstract

The utility model discloses a kind of boiler water treatment agent reaction tank, it is related to boiler water treatment agent technical field, including reaction mechanism, the reaction mechanism includes reaction tank, blanking can and upper cover, the blanking can is fixedly installed in the bottom of reaction tank, the upper cover is movably connected in the top of reaction tank.The utility model is by being arranged lifting mechanism and pulling mechanism, can make lifting mechanism flexible adjustment upper cover height, without completely removing upper cover can complete feeding, simplify the operation process, while being convenient for the maintenance to the inside of reaction tank, and pulling mechanism provides reliable power support for the lifting of upper cover, realizes the automation control of upper cover lifting, solve the problem of the low maintenance efficiency due to the lack of the lifting structure of upper cover, when adding reaction raw material, fixed upper cover needs integral disassembly, operation is cumbersome and time-consuming, and when equipment overhauls or internal cleaning, upper cover cannot flexible adjustment height and position, lead to.

Description

Technical Field

[0001] This utility model relates to the field of boiler water treatment agent technology, specifically a boiler water treatment agent reaction tank. Background Technology

[0002] Boiler water treatment agents, also known as boiler descaling agents, are highly efficient boiler descaling agents composed of a compound of agents with chelating, cleaning, and dispersing effects. They possess the dual functions of cleaning and corrosion inhibition, offering advantages such as rapid cleaning, excellent cleaning effect, and low corrosion rate. High-efficiency boiler descaling agents primarily rely on chelation and dispersion to peel and disperse scale formed inside the boiler into the water, minimizing damage to the boiler body and accessories. They do not cause over-cleaning due to excessive dosage or prolonged cleaning time. Unlike typical hydrochloric acid cleaning, they are unaffected by harmful ions such as iron and copper in the water, making them suitable for cleaning medium and low-pressure boilers.

[0003] According to announcement number CN213824759U, a boiler water treatment agent reaction tank is disclosed, comprising a reaction tank with a top cover at the upper end and a stirring mechanism inside the reaction tank. The stirring mechanism includes a stirring motor, a rotating rod, and stirring blades. The stirring motor is installed at the upper end of the top cover, and the rotating rod is installed at the lower end of the stirring motor. Stirring blades are provided on the outer surface of the rotating rod. A feeding tank is provided at the lower end of the reaction tank, and a lower fixed plate is provided at the lower end of the feeding tank. A feeding port is provided at the lower end of the lower fixed plate, and a pushing mechanism is provided at the upper end of the lower fixed plate. The pushing mechanism includes a pushing motor, an output shaft, a fixed sleeve, and a push rod. This boiler water treatment agent reaction tank can fully stir the reaction mixture, resulting in better stirring and a more complete reaction. Furthermore, it can completely discharge the treatment agent, preventing the accumulation of treatment agent that cannot be discharged.

[0004] Based on the search of the above patents and the discovery of equipment in the existing technology, the above equipment can solve some of the shortcomings of the existing boiler water treatment agent reaction tank when applied. First, the reaction tank uses a stirring rod to stir the reaction liquid, but the stirring effect is not good, the reaction is not sufficient, and the synthesis efficiency is low. Second, the bottom of the discharge tank is prone to accumulating in the processing machine, and the synthesized processing machine is not easy to drain completely, which is quite wasteful. However, during use, due to the lack of a lifting structure for the top cover, the top cover needs to be completely disassembled when adding reaction materials, which is cumbersome and time-consuming. Furthermore, the top cover cannot be flexibly adjusted in height and position during equipment maintenance or internal cleaning, resulting in low maintenance efficiency. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a boiler water treatment agent reaction tank with the advantage of lifting function. This solves the problems caused by the lack of a lifting structure for the top cover, which requires the entire top cover to be disassembled when adding reaction raw materials, making the operation cumbersome and time-consuming. Furthermore, the top cover cannot be flexibly adjusted in height and position during equipment maintenance or internal cleaning, resulting in low maintenance efficiency.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a boiler water treatment agent reaction tank, comprising a reaction mechanism, wherein the reaction mechanism includes a reaction tank, a feeding tank, and a top cover, the feeding tank being fixedly installed at the bottom of the reaction tank, and the top cover being movably connected to the top of the reaction tank; and... A lifting mechanism is included; the lifting mechanism includes a frame fixedly connected to both sides of the reaction vessel. Lifting slots are provided on both sides of the inner wall of the frame. Lifting blocks are movably connected to the inner walls of the lifting slots. The inner sides of the lifting blocks are fixedly connected to both sides of the top cover. Auxiliary components are movably embedded on both sides of the lifting blocks. Limiting components are fixedly connected to the front and rear sides of the top cover. Lifting mechanism; the lifting mechanism is fixedly installed on the top of the frame.

[0007] As a preferred embodiment of this utility model, the auxiliary component includes ball bearings, which are movably embedded on both sides of the lifting block. Auxiliary grooves are provided on both sides of the inner wall of the lifting groove, and the surface of the ball bearings is movably connected to the inner wall of the auxiliary groove.

[0008] In a preferred embodiment of this invention, the limiting component includes a limiting rod, which is fixedly connected to the front and rear sides of the top cover. Limiting seats are fixedly connected to the top of both the front and rear sides of the reaction vessel, and the surface of the limiting rod is movably connected to the inner wall of the limiting seat.

[0009] As a preferred embodiment of this utility model, the lifting mechanism includes a dual-axis motor, which is fixedly installed on the top of the frame. The output end of the dual-axis motor is fixedly connected to a winding wheel, and the bottom of the winding wheel is fixedly connected to a lifting rope. One end of the lifting rope is fixedly connected to the top of the lifting block, and the other end of the lifting rope is fixedly wound around the surface of the winding wheel. Support components are fixedly installed on both sides of the winding wheel.

[0010] In a preferred embodiment of this invention, the support assembly includes a rotating drum, which is fixedly installed on both sides of the winding reel. A support seat is movably connected to the surface of the rotating drum, and the bottom of the support seat is fixedly connected to the top of the frame.

[0011] As a preferred embodiment of this utility model, the front and rear sides of the frame are provided with scale grooves, and the scale grooves are arranged in several groups and are evenly distributed.

[0012] As a preferred embodiment of this invention, a control box is fixedly installed on the front side of the reaction vessel, and the control box is electrically connected to a dual-axis motor via wires.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model, by setting up a lifting mechanism and a pulling mechanism, enables the lifting mechanism to flexibly adjust the height of the top cover, allowing material feeding to be completed without completely removing the top cover, simplifying the operation process. It also facilitates the maintenance of the inside of the reaction vessel. Furthermore, the pulling mechanism provides reliable power support for the lifting of the top cover, realizing automated control of the lifting of the top cover. There is no need for manual lifting or disassembly of the top cover. This solves the problem that due to the lack of a lifting structure for the top cover, it is necessary to completely disassemble the top cover when adding reaction materials, which is cumbersome and time-consuming. Moreover, the top cover cannot be flexibly adjusted in height and position during equipment maintenance or internal cleaning, resulting in low maintenance efficiency. This invention achieves the effect of lifting function.

[0014] 2. The lifting mechanism of this utility model, through its design that adapts to the top cover of the reaction tank, enables flexible adjustment and stable positioning of the cover height. It can form a feeding or maintenance channel without disassembling the entire cover, greatly simplifying the process of adding reaction raw materials and avoiding the cumbersome operation and time loss caused by the traditional fixed cover disassembly and assembly.

[0015] 3. This utility model uses a lifting mechanism as the power core for lifting the top cover, providing stable and reliable automated power support for the lifting action of the top cover, completely replacing the traditional method of manually lifting or disassembling the top cover, and significantly reducing labor costs and operational risks. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the three-dimensional structure of the upper cover; Figure 3 This is a schematic diagram of a partial cross-sectional three-dimensional structure of the cover frame.

[0017] In the diagram: 1. Reaction mechanism; 11. Reaction tank; 12. Feed tank; 13. Top cover; 2. Lifting mechanism; 21. Cover frame; 22. Lifting groove; 23. Lifting block; 24. Auxiliary components; 241. Ball bearing; 242. Auxiliary groove; 25. Limiting components; 251. Limiting rod; 252. Limiting seat; 3. Lifting mechanism; 31. Dual-axis motor; 32. Rewinding wheel; 33. Lifting rope; 34. Support components; 341. Rotary drum; 342. Support base; 4. Scale groove; 5. Control box. Detailed Implementation

[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0020] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0021] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0022] Example 1 Reference Figure 1-3 This is the first embodiment of the present invention, providing a boiler water treatment agent reaction tank 11, including a reaction mechanism 1. The reaction mechanism 1 includes a reaction tank 11, a feeding tank 12, and a top cover 13. The feeding tank 12 is fixedly installed at the bottom of the reaction tank 11, and the top cover 13 is movably connected to the top of the reaction tank 11. Lifting mechanism 2; Lifting mechanism 2 includes a frame 21, which is fixedly connected to both sides of the reaction vessel 11. Lifting grooves 22 are provided on both sides of the inner wall of the frame 21. Lifting blocks 23 are movably connected to the inner walls of the lifting grooves 22. The inner sides of the lifting blocks 23 are fixedly connected to both sides of the upper cover 13. Auxiliary components 24 are movably embedded on both sides of the lifting blocks 23. Limiting components 25 are fixedly connected to the front and rear sides of the upper cover 13. Lifting mechanism 3; Lifting mechanism 3 is fixedly installed on the top of the cover frame 21. Auxiliary component 24 includes ball bearings 241, which are movably embedded on both sides of lifting block 23. Auxiliary grooves 242 are provided on both sides of the inner wall of lifting groove 22. The surface of ball bearings 241 is movably connected to the inner wall of auxiliary groove 242. Limiting component 25 includes limiting rod 251, which is fixedly connected to the front and rear sides of top cover 13. Limiting seats 252 are fixedly connected to the top of front and rear sides of reaction tank 11. The surface of limiting rod 251 is movably connected to the inner wall of limiting seat 252. Graduation grooves 4 are provided on both sides of front and rear sides of cover frame 21. The number of graduation grooves 4 is set in several groups and is evenly distributed.

[0023] Specifically, the lifting mechanism 2, through its design adapted to the top cover 13 of the reaction vessel 11, enables flexible adjustment and stable positioning of the height of the cover 13. It can form a feeding or maintenance channel without disassembling the entire cover 13, greatly simplifying the process of adding reaction raw materials and avoiding the cumbersome operation and time loss caused by the traditional fixed cover 13 disassembly and assembly.

[0024] Furthermore, when it is necessary to add reaction materials or perform internal maintenance, there is no need to disassemble the entire upper cover 13. The two sides of the upper cover 13 form a sliding fit with the lifting groove 22 on the inner wall of the cover frame 21 through the lifting blocks 23. The ball bearings 241 embedded on both sides of the lifting blocks 23 are embedded in the auxiliary grooves 242 on the inner wall of the lifting groove 22. When the lifting blocks 23 are driven upward by the lifting mechanism 3, the ball bearings 241 roll along the auxiliary grooves 242, converting the sliding friction between the lifting blocks 23 and the lifting grooves 22 into rolling friction, reducing the adjustment resistance, and allowing the upper cover 13 to move along the lifting grooves. 22. The upper cover 13 can be raised and lowered smoothly in the vertical direction. Users can directly observe the lifting height of the upper cover 13 through the scale grooves 4 on the front and rear sides of the cover frame 21. According to the material feeding requirements or the size of the maintenance space, the upper cover 13 can be adjusted to a suitable position without blind adjustment, thus improving the accuracy of operation. After feeding or maintenance is completed, the upper cover 13 is moved down so that the lifting block 23 is reset along the lifting groove 22 until the upper cover 13 is in contact with the top of the reaction tank 11. Then, the limiting rod 251 is inserted into the limiting seat 252 to complete the fixing of the upper cover 13 and restore the sealing state of the reaction tank 11.

[0025] Example 2 In the second embodiment of this utility model, the lifting mechanism 3 includes a dual-axis motor 31, which is fixedly installed on the top of the frame 21. The output end of the dual-axis motor 31 is fixedly connected to a winding wheel 32, and the bottom of the winding wheel 32 is fixedly connected to a lifting rope 33. One end of the lifting rope 33 is fixedly connected to the top of the lifting block 23, and the other end of the lifting rope 33 is fixedly wound around the surface of the winding wheel 32. Support components 34 are fixedly installed on both sides of the winding wheel 32. The support components 34 include a rotating drum 341, which is fixedly installed on both sides of the winding wheel 32. A support seat 342 is movably connected to the surface of the rotating drum 341, and the bottom of the support seat 342 is fixedly connected to the top of the frame 21. A control box 5 is fixedly installed on the front side of the reaction tank 11, and the control box 5 is electrically connected to the dual-axis motor 31 through a wire.

[0026] Specifically, the lifting mechanism 3, as the power core for the lifting of the top cover 13, provides stable and reliable automated power support for the lifting action of the top cover 13, completely replacing the traditional method of manually lifting or disassembling the top cover 13, and significantly reducing labor costs and operational risks.

[0027] Furthermore, when it is necessary to drive the upper cover 13 to rise or fall, the dual-axis motor 31 is started through the control box 5 on the front side of the reaction tank 11 to provide automated power for the lifting and falling of the upper cover 13, replacing the laborious operation of traditional manual lifting. After the dual-axis motor 31 is started, its output end drives the winding wheel 32 to rotate synchronously. The rotating drums 341 on both sides of the winding wheel 32 are movably connected to the support base 342. The support base 342 is fixed to the top of the frame 21 to ensure that the winding wheel 32 remains stable during rotation and avoids deviation that would cause uneven power transmission. When the winding wheel 32 rotates forward, the lifting rope 33 wrapped around its surface is tightened. One end of the lifting rope 33 is fixedly connected to the top of the lifting block 23. The lifting block 23 is pulled upward along the lifting groove 22 by the pulling force, thereby driving the upper cover 13 to rise synchronously to form a feeding or maintenance channel. When the winding wheel 32 rotates in reverse, the lifting rope 33 is gradually loosened. Under its own weight, the upper cover 13 slowly descends along the lifting groove 22 with the lifting block 23, realizing the top cover reset.

[0028] Working principle: During normal operation of the reaction tank 11, the limiting rod 251 is precisely inserted into the inner wall of the limiting seat 252 at the corresponding position in the reaction tank 11, forming a mechanical limiting and locking structure. This ensures that during the mixing and reaction of the boiler water treatment agent in the reaction tank 11, the top cover 13 is tightly fitted to the tank body, preventing material leakage or overflow of reaction gas. When it is necessary to add reaction raw materials or perform internal maintenance or cleaning, the user starts the dual-shaft motor 31 through the control box 5 on the front side of the reaction tank 11. Then, the output end of the dual-shaft motor 31 drives the winding wheel 32 to rotate synchronously and wind up the reaction tank. The rotating drums 341 on both sides of the take-up wheel 32 are movably connected to the support base 342 fixed on the top of the cover frame 21, ensuring that the take-up wheel 32 rotates without deviation, and that the power transmission is balanced and stable, avoiding equipment failure caused by uneven force on one side. Then, the two sides of the top cover 13 are slidably connected to the lifting grooves 22 on the inner wall of the cover frame 21 through lifting blocks 23. The ball bearings 241 embedded on both sides of the lifting blocks 23 are embedded in the auxiliary grooves 242 on the inner wall of the lifting grooves 22, converting sliding friction into rolling friction, greatly reducing lifting resistance, and achieving a leveling of the top cover 13. The movement is stable. When the take-up reel 32 rotates clockwise, the lifting rope 33 wound around its surface tightens. The lifting rope 33, through its fixed connection to the top of the lifting block 23, drives the lifting block 23 to slide upward along the lifting groove 22, thereby pulling the upper cover 13 upward synchronously to form a feeding or maintenance channel. When the take-up reel 32 rotates counterclockwise, the lifting rope 33 gradually loosens, and the upper cover 13, under its own weight, slowly descends along the lifting groove 22 with the lifting block 23. The movement is smooth and without impact. Then, the upper cover 13 can be visually observed through the scale grooves 4 on the front and rear sides of the cover frame 21. The lifting height of the cover 13 is precisely adjusted to the target position according to the required amount of material or the size of the maintenance space, avoiding blind adjustment and improving the accuracy of operation. After feeding, maintenance or cleaning is completed, the dual-axis motor 31 is reversed by the control box 5, so that the cover 13 is reset along the lifting groove 22 with the lifting block 23 until the cover 13 is re-attached to the top of the reaction tank 11. Then the limit rod 251 is inserted into the limit seat 252 to restore the sealing state of the reaction tank 11. The whole process does not require disassembling any parts, and the closed-loop process is efficient and convenient.

[0029] In summary, by setting up the lifting mechanism 2 and the pulling mechanism 3, the lifting mechanism 2 can flexibly adjust the height of the top cover 13, allowing material feeding to be completed without completely removing the top cover 13, simplifying the operation process. It also facilitates the internal maintenance of the reaction tank 11. Furthermore, the pulling mechanism 3 provides reliable power support for the lifting of the top cover 13, realizing automated control of the lifting of the top cover 13. It eliminates the need for manual lifting or disassembly of the top cover 13, solving the problems of cumbersome and time-consuming operation when adding reaction materials due to the lack of a lifting structure for the top cover, and low maintenance efficiency caused by the inability to flexibly adjust the height and position of the top cover during equipment maintenance or internal cleaning. The lifting mechanism 2 achieves the desired lifting effect.

[0030] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0031] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0032] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A boiler water treatment agent reaction tank, characterized in that: The reaction mechanism (1) includes a reaction vessel (11), a feed tank (12), and a top cover (13). The feed tank (12) is fixedly installed at the bottom of the reaction vessel (11), and the top cover (13) is movably connected to the top of the reaction vessel (11). Lifting mechanism (2); The lifting mechanism (2) includes a frame (21), which is fixedly connected to both sides of the reaction vessel (11). Lifting grooves (22) are provided on both sides of the inner wall of the frame (21). Lifting blocks (23) are movably connected to the inner wall of the lifting grooves (22). The inner side of the lifting blocks (23) is fixedly connected to both sides of the top cover (13). Auxiliary components (24) are movably embedded on both sides of the lifting blocks (23). Limiting components (25) are fixedly connected to the front and rear sides of the top cover (13). Lifting mechanism (3); the lifting mechanism (3) is fixedly installed on the top of the frame (21).

2. The boiler water treatment agent reaction tank (11) according to claim 1, characterized in that: The auxiliary component (24) includes a ball bearing (241), which is movably embedded on both sides of the lifting block (23). An auxiliary groove (242) is provided on both sides of the inner wall of the lifting groove (22), and the surface of the ball bearing (241) is movably connected to the inner wall of the auxiliary groove (242).

3. The boiler water treatment agent reaction tank (11) according to claim 1, characterized in that: The limiting component (25) includes a limiting rod (251), which is fixedly connected to the front and rear sides of the top cover (13). The top of the front and rear sides of the reaction vessel (11) are both fixedly connected to a limiting seat (252), and the surface of the limiting rod (251) is movably connected to the inner wall of the limiting seat (252).

4. The boiler water treatment agent reaction tank (11) according to claim 1, characterized in that: The lifting mechanism (3) includes a dual-axis motor (31), which is fixedly installed on the top of the frame (21). The output end of the dual-axis motor (31) is fixedly connected to a winding wheel (32). The bottom of the winding wheel (32) is fixedly connected to a lifting rope (33). One end of the lifting rope (33) is fixedly connected to the top of the lifting block (23), and the other end of the lifting rope (33) is fixedly wound around the surface of the winding wheel (32). Support components (34) are fixedly installed on both sides of the winding wheel (32).

5. The boiler water treatment agent reaction tank (11) according to claim 4, characterized in that: The support assembly (34) includes a rotating drum (341), which is fixedly installed on both sides of the winding reel (32). A support seat (342) is movably connected to the surface of the rotating drum (341), and the bottom of the support seat (342) is fixedly connected to the top of the frame (21).

6. The boiler water treatment agent reaction tank (11) according to claim 1, characterized in that: The front and rear sides of the frame (21) are provided with scale grooves (4), and the scale grooves (4) are arranged in several groups and are distributed at equal intervals.

7. The boiler water treatment agent reaction tank (11) according to claim 4, characterized in that: A control box (5) is fixedly installed on the front side of the reaction vessel (11), and the control box (5) is electrically connected to the dual-axis motor (31) through wires.

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