Multifunctional silicone composite modified reaction kettle
Patent Information
- Application Number
- CN202522785575.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-29
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-29
AI Technical Summary
针对现有技术的不足,本实用新型提供了多功能有机硅复合改性反应釜,解决了现有单体式反应釜在针对不同型号的物料生产时效率不高的问题
1、本实用新型结构合理,通过设置的支撑模块、中层架和上层架,构成一个立体三层机架结构,之后在中层架的上端安装四个各自独立的同型号釜体,之后将釜盖安装在位移模块的下端,由于位移模块是嵌入安装在上层架内侧开设的十字型位移槽中,与下方安装在四个角度的同型号釜体形成配合,针对不同批次的物料,每次生产完成后只需清洁釜盖内部,之后更换釜体进行下一批次生产,减少批次间相互的等待时间,提高生产效率,同时,前一个釜体的清洗用时也会更加充足,提高清洁的效果。
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Figure CN224894129U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, specifically to a multifunctional organosilicon composite modified reaction vessel. Background Technology
[0002] The multifunctional organosilicon composite modification reactor is a specialized chemical equipment designed for the composite modification reaction of organosilicon materials, such as silicone oil, silicone rubber, and silicone resin, with other substances such as polymers, fillers, and functional monomers.
[0003] Currently, almost all existing multifunctional organosilicon composite modification reactors are single-unit designs, such as the multifunctional reactor disclosed in Chinese Utility Model Patent Publication No. CN215540861U. Although this design allows each independent reactor to function as a single production unit, in actual use, when different types of materials need to be produced, the existing single-unit reactors mostly employ batch production processes. After each type of material is produced, the reactor body needs to be cleaned, and to avoid residue buildup, the cleaning process is generally time-consuming, thus affecting production efficiency. Therefore, this application provides a multifunctional organosilicon composite modification reactor to solve the existing problems. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides a multifunctional organosilicon composite modified reactor, which solves the problem of low efficiency of existing single-unit reactors when producing different types of materials.
[0005] (II) Technical Solution To achieve the above objectives, this utility model is implemented through the following technical solution: a multifunctional organosilicon composite modified reactor, including a support module, a middle frame above the support module, an upper frame above the middle frame, side posts at the four corners of the upper and lower ends of the middle frame, a displacement groove in the middle of the upper end of the upper frame, a displacement module embedded in the inner side of the displacement groove, a limit module bolted to the middle of the outer end of the displacement module, a reinforcement module bolted to the middle of the upper end of the middle frame, a reactor body arranged in a cross shape at the upper end of the reinforcement module, a reactor cover bolted to the lower end of the displacement module, a sealing plate hole parallel to the outer side of the displacement groove, and limit holes at the four corners of the outer end of the displacement groove.
[0006] Optionally, the support module includes a lower base plate, a central column, a lifting plate, side columns, and mounting holes. The central column is bolted to the middle of the upper end of the lower base plate, the lifting plate is bolted to the upper end of the central column, the side columns are distributed intersectingly on the outer side of the central column, and mounting holes are provided on the outer side of the upper end of the lifting plate.
[0007] Optionally, the displacement module includes a drive motor, a sliding plate, a positioning hole, and an axial tube. The lower end of the drive motor is provided with a sliding plate, and the outer side of the upper end of the sliding plate is provided with a rectangular positioning hole. An axial tube is welded and installed in the middle of the upper and lower ends of the sliding plate.
[0008] Optionally, the limiting module includes a limiting plate, a central groove, a tightening hole, and a ball bearing. The central groove is provided in the middle of the upper part of the limiting plate, the tightening hole is provided on the outer side of the upper end of the central groove, and a ball bearing is embedded in the inner side of the lower end of the limiting plate.
[0009] Optionally, the reinforcement module includes a reinforcement plate, a side plate, an array hole, a sleeve hole, a reinforcement hole, and a groove. The side plate is provided below the outer end of the reinforcement plate, the array hole is rectangularly provided at the upper end of the side plate, the sleeve hole is provided on the outer side of the upper end of the reinforcement plate, the reinforcement hole is provided on the outer side of the sleeve hole, and a groove is provided in the middle of the upper end of the reinforcement plate.
[0010] Optionally, the spacing and external length and width of the support module, the middle shelf, and the upper shelf are equal. Eight side posts are installed at the four corner bolts at the upper and lower ends of the middle shelf. The displacement groove is opened at a cross angle. Sliding grooves are opened on the left and right sides inside the displacement groove. The displacement module and the limiting module are reinforced into an integrated structure by bolts. The upper end of the reinforcing module penetrates the interior of the middle shelf and extends to the upper outer side. The sealing plate holes are distributed in a cross shape. Four sets of limiting holes are symmetrically opened.
[0011] Optionally, four sets of side columns are symmetrically arranged on the outer side of the central column, with four columns in each set distributed diagonally. The outermost column of each set of side columns is thinner, and four mounting holes are symmetrically arranged.
[0012] Optionally, the drive end of the drive motor passes through the interior of the slide plate and the axial tube and continues to extend downwards. The positioning holes are distributed in a four-sided rectangular pattern, with three holes on each side.
[0013] In summary, the technical effects and advantages of this utility model are as follows: 1. This utility model has a reasonable structure. Through the setting of support modules, middle frame and upper frame, a three-dimensional three-layer frame structure is formed. Then, four independent vessels of the same model are installed on the upper end of the middle frame. Then, the vessel lid is installed on the lower end of the displacement module. Since the displacement module is embedded in the cross-shaped displacement groove opened on the inner side of the upper frame, it cooperates with the vessels of the same model installed at the four angles below. For different batches of materials, after each production is completed, only the inside of the vessel lid needs to be cleaned, and then the vessel is replaced for the next batch of production. This reduces the waiting time between batches and improves production efficiency. At the same time, the cleaning time of the previous vessel will be more sufficient, improving the cleaning effect.
[0014] 2. In this utility model, the central column, together with the side columns, forms a cross-support structure at the lower end of the support plate, ensuring the installation stability of the support plate. At the same time, through the design of the support plate, a rigid, flat, and torsion-resistant integral base is provided at the lower end of the reinforcement module, so that when the vessel body installed on the upper end of the reinforcement module works with the vessel cover and the drive motor, it is always in a stable coaxial state, reducing the occurrence of shaft misalignment and sway.
[0015] 3. In this utility model, the positioning hole and tightening hole are set, and then the slide plate and the limiting plate can be fixed together with bolts, so that the displacement module and the limiting module are fixed into an integrated displacement structure. At the same time, the limiting plate plays a role in limiting and stabilizing at the upper end of the slide plate. Then, when displacement is required, it is only necessary to push the integrated displacement structure composed of the displacement module and the limiting module. The ball bearings embedded in the lower end of the limiting plate can drive the integrated displacement structure to move along the displacement groove, which saves time and effort. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the assembly of the three-dimensional structure of the support module, middle frame, and side columns; Figure 3 A schematic diagram of the assembly of the supporting module's three-dimensional structure; Figure 4 An exploded view of the supporting module's three-dimensional structure; Figure 5 A schematic diagram of the three-dimensional structure assembly of the middle layer frame and reinforcement modules; Figure 6 A schematic diagram of the three-dimensional structure of the reinforcement module; Figure 7 A schematic diagram of the three-dimensional assembly of the displacement module and the vessel lid; Figure 8 This is a front and back schematic diagram of the three-dimensional structure of the limit module.
[0017] In the diagram: 1. Support module; 101. Lower base plate; 102. Central column; 103. Lifting plate; 104. Side column; 105. Mounting hole; 2. Middle shelf; 3. Upper shelf; 4. Side column; 5. Displacement groove; 6. Displacement module; 601. Drive motor; 602. Slide plate; 603. Positioning hole; 604. Axial tube; 7. Limiting module; 701. Limiting plate; 702. Middle groove; 703. Tightening hole; 704. Ball bearing; 8. Reinforcing module; 801. Reinforcing plate; 802. Side plate; 803. Array hole; 804. Sleeve hole; 805. Reinforcing hole; 806. Plate groove; 9. Kettle body; 10. Kettle cover; 11. Sealing plate hole; 12. Limiting hole. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Example: Reference Figures 1 to 8 The multifunctional organosilicon composite modified reactor shown includes a support module 1, a middle frame 2 above the support module 1, an upper frame 3 above the middle frame 2, side posts 4 at the four corners of the upper and lower ends of the middle frame 2, a displacement groove 5 in the middle of the upper end of the upper frame 3, a displacement module 6 embedded in the inner side of the displacement groove 5, a limit module 7 bolted to the middle of the outer end of the displacement module 6, a reinforcement module 8 bolted to the middle of the upper end of the middle frame 2, a reactor body 9 arranged in a cross shape at the upper end of the reinforcement module 8, a reactor cover 10 bolted to the lower end of the displacement module 6, a sealing plate hole 11 parallel to the outer side of the displacement groove 5, and limit holes 12 at the four corners of the outer end of the displacement groove 5.
[0020] The spacing and external length and width of the support module 1, the middle shelf 2 and the upper shelf 3 are equal. Eight side posts 4 are installed at the four corner bolts at the top and bottom of the middle shelf 2. The displacement groove 5 is opened at a cross angle. Sliding grooves are opened on the left and right sides inside the displacement groove 5. The displacement module 6 and the limiting module 7 are reinforced into an integrated structure by bolts. The upper end of the reinforcing module 8 penetrates the interior of the middle shelf 2 and extends to the upper outer side. The sealing plate holes 11 are distributed in a cross shape. Four sets of limiting holes 12 are symmetrically opened. The limiting holes 12 can limit and reinforce the limiting module 7 and the upper shelf 3 by using specially sized pins.
[0021] The support module 1, middle frame 2, and upper frame 3 form a three-dimensional three-layer frame structure. Four independent, identical vessel bodies 9 are then installed on the upper part of the middle frame 2. The vessel cover 10 is then installed on the lower part of the displacement module 6. Since the displacement module 6 is embedded in the cross-shaped displacement groove 5 opened on the inner side of the upper frame 3, it cooperates with the identical vessel bodies 9 installed at the four angles below. For different batches of materials, after each production is completed, only the inside of the vessel cover 10 needs to be cleaned, and then the vessel body 9 is replaced for the next batch of production. This reduces the waiting time between batches and improves production efficiency. At the same time, the cleaning time of the previous vessel body 9 will be more sufficient, improving the cleaning effect.
[0022] As an optional implementation method in this embodiment, such as Figures 1 to 4As shown, the support module 1 includes a lower base plate 101, a central column 102, a lifting plate 103, side columns 104, and mounting holes 105. The central column 102 is bolted to the middle of the upper end of the lower base plate 101, the lifting plate 103 is bolted to the upper end of the central column 102, the side columns 104 are distributed crosswise on the outer side of the central column 102, and mounting holes 105 are opened on the outer side of the upper end of the lifting plate 103.
[0023] Four sets of side columns 104 are symmetrically arranged on the outer side of the central column 102. Each set of side columns 104 has four columns distributed diagonally. The outermost column of each set of side columns 104 is thinner. There are four mounting holes 105 symmetrically arranged.
[0024] The central column 102, together with the side columns 104, forms a cross-support structure at the lower end of the support plate 103, ensuring the installation stability of the support plate 103. At the same time, the design of the support plate 103 provides a rigid, flat, and torsion-resistant integral base at the lower end of the reinforcement module 8, so that when the vessel body 9 installed on the upper end of the reinforcement module 8 works with the vessel cover 10 and the drive motor 601, it is always in a stable coaxial state, reducing the occurrence of shaft misalignment and sway.
[0025] like Figures 1 to 8 As shown, in this embodiment, the displacement module 6 includes a drive motor 601, a slide plate 602, a positioning hole 603, and an axial tube 604. The lower end of the drive motor 601 is provided with a slide plate 602. The outer side of the upper end of the slide plate 602 is provided with a rectangular positioning hole 603. The axial tube 604 is welded and installed in the middle of the upper and lower ends of the slide plate 602. The limiting module 7 includes a limiting plate 701, a middle groove 702, a tightening hole 703, and a ball bearing 704. The middle part of the upper end of the limiting plate 701 is provided with a middle groove 702. The outer side of the upper end of the middle groove 702 is provided with a tightening hole 703. The inner side of the lower end of the limiting plate 701 is embedded with a ball bearing 704.
[0026] The drive end of the drive motor 601 passes through the interior of the slide plate 602 and the axial tube 604, and continues to extend downward to the lower end of the lid 10. The positioning holes 603 are distributed in a four-sided rectangle, with three holes on each side. There are two axial tubes 604 symmetrically distributed vertically. The two axial tubes 604 and the slide plate 602 are welded into an integral structure. The limiting plate 701 is an integral structure. The opening angles of the tightening hole 703 and the positioning hole 603 are exactly equal. There are four sets of symmetrically distributed balls 704, each set consisting of two parallel rows.
[0027] By using the positioning hole 603 and tightening hole 703, the slide plate 602 and the limiting plate 701 can be fixed together with bolts, so that the displacement module 6 and the limiting module 7 are fixed into an integrated structure. At the same time, the limiting plate 701 plays a role in limiting and stabilizing the upper end of the slide plate 602. When displacement is required, it is only necessary to push the integrated structure formed by the displacement module 6 and the limiting module 7. Furthermore, since the ball bearing 704 is embedded in the lower end of the limiting plate 701, the resistance brought by pushing is reduced, the difficulty of displacement operation is reduced, and time and effort are saved.
[0028] like Figures 1 to 6 As shown, in this embodiment, the reinforcement module 8 includes a reinforcement plate 801, a side plate 802, an array hole 803, a sleeve hole 804, a reinforcement hole 805, and a groove 806. The side plate 802 is provided below the outer end of the reinforcement plate 801. The array hole 803 is rectangularly provided at the upper end of the side plate 802. The sleeve hole 804 is provided on the outer side of the upper end of the reinforcement plate 801. The reinforcement hole 805 is provided on the outer side of the sleeve hole 804. The groove 806 is provided in the middle of the upper end of the reinforcement plate 801.
[0029] The reinforcing plate 801 and the side plate 802 are integrated. There are four sets of array holes 803 symmetrically distributed. There are four sleeve holes 804 symmetrically opened. The inner diameter of the four sleeve holes 804 is compatible with the outer diameter of the middle part of the vessel body 9. The reinforcing holes 805 are distributed in a ring. The inner diameter of the groove 806 is compatible with the outer diameter of the top of the central column 102.
[0030] The four vessel bodies 9 can be installed on the inside by using the reinforcing plate 801 and the four sleeve holes 804. The four vessel bodies 9 are then reinforced by the reinforcing holes 805 and bolts. At the same time, since the opening angle of the sleeve holes 804 is compatible with the displacement angle of the vessel cover 10, one vessel cover 10 can be used with four vessel bodies 9. Furthermore, the reinforcing plate 801 and the middle frame 2 can also be reinforced by the side plate 802 and the array holes 803, ensuring the stability of the installation and reinforcement, and making it easier to remove later if disassembly is required.
[0031] The working principle of this practical application is as follows: A three-dimensional frame structure is formed by the support module 1, the middle frame 2, and the upper frame 3. Four independent, identical vessel bodies 9 are then installed on the upper part of the middle frame 2. The vessel cover 10 is then installed at the lower end of the displacement module 6. Since the displacement module 6 is embedded in the cross-shaped displacement groove 5 opened inside the upper frame 3, it cooperates with the identical vessel bodies 9 installed at the four angles below. For different batches of materials, after each production, only the inside of the vessel cover 10 needs to be cleaned. When displacement is required, the integrated structure formed by the displacement module 6 and the limiting module 7 needs to be pushed. Furthermore, since the ball bearing 704 is embedded at the lower end of the limiting plate 701, the resistance caused by pushing is reduced, the difficulty of displacement operation is reduced, and time and effort are saved. Then, the vessel body 9 is replaced for the next batch of production, reducing the waiting time between batches and improving production efficiency. At the same time, the cleaning time of the previous vessel body 9 will be more sufficient, improving the cleaning effect.
[0032] The electrical components mentioned in this article are all connected to an external main controller and mains power, and the main controller can be a conventional known device such as a computer that can be used for control.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A multifunctional organosilicon composite modified reactor, comprising a support module (1), characterized in that: The support module (1) has a middle frame (2) above it, and an upper frame (3) is provided above the middle frame (2). Side columns (4) are provided at the four corners of the upper and lower ends of the middle frame (2). A displacement groove (5) is provided in the middle of the upper end of the upper frame (3). A displacement module (6) is embedded in the inner side of the displacement groove (5). A limit module (7) is installed on the middle bolt of the outer end of the displacement module (6). A reinforcement module (8) is installed on the middle bolt of the upper end of the middle frame (2). A vessel body (9) is distributed in a cross shape at the upper end of the reinforcement module (8). A vessel cover (10) is installed on the lower end of the displacement module (6). A sealing plate hole (11) is provided parallel to the outer side of the displacement groove (5). Limit holes (12) are provided at the four corners of the outer end of the displacement groove (5).
2. The multifunctional organosilicon composite modified reactor according to claim 1, characterized in that: The support module (1) includes a lower base plate (101), a central column (102), a lifting plate (103), side columns (104), and mounting holes (105). The central column (102) is bolted to the middle of the upper end of the lower base plate (101), the lifting plate (103) is bolted to the upper end of the central column (102), the side columns (104) are distributed crosswise on the outer side of the central column (102), and the mounting holes (105) are opened on the outer side of the upper end of the lifting plate (103).
3. The multifunctional organosilicon composite modified reactor according to claim 1, characterized in that: The displacement module (6) includes a drive motor (601), a slide plate (602), a positioning hole (603), and an axial tube (604). The lower end of the drive motor (601) is provided with a slide plate (602). The outer side of the upper end of the slide plate (602) is provided with a rectangular positioning hole (603). The axial tube (604) is welded and installed in the middle of the upper and lower ends of the slide plate (602).
4. The multifunctional organosilicon composite modified reactor according to claim 1, characterized in that: The limiting module (7) includes a limiting plate (701), a central groove (702), a tightening hole (703), and a ball bearing (704). The central groove (702) is provided in the middle of the upper end of the limiting plate (701), and the tightening hole (703) is provided on the outer side of the upper end of the central groove (702). The ball bearing (704) is embedded in the inner side of the lower end of the limiting plate (701).
5. The multifunctional organosilicon composite modified reactor according to claim 1, characterized in that: The reinforcement module (8) includes a reinforcement plate (801), a side plate (802), an array hole (803), a sleeve hole (804), a reinforcement hole (805), and a groove (806). The side plate (802) is provided below the outer end of the reinforcement plate (801). The array hole (803) is rectangularly provided at the upper end of the side plate (802). The sleeve hole (804) is provided on the outer side of the upper end of the reinforcement plate (801). The reinforcement hole (805) is provided on the outer side of the sleeve hole (804). The groove (806) is provided in the middle of the upper end of the reinforcement plate (801).
6. The multifunctional organosilicon composite modified reactor according to claim 1, characterized in that: The spacing and external length and width of the support module (1), the middle shelf (2) and the upper shelf (3) are equal. Eight side columns (4) are installed on the four corner bolts at the upper and lower ends of the middle shelf (2). The opening angle of the displacement groove (5) is cross-shaped. Sliding grooves are opened on the left and right sides inside the displacement groove (5). The displacement module (6) and the limiting module (7) are reinforced into an integrated structure by bolts. The upper end of the reinforcing module (8) penetrates the interior of the middle shelf (2) and extends to the upper outer side. The sealing plate holes (11) are distributed in a cross shape. The limiting holes (12) are symmetrically opened in four sets.
7. The multifunctional organosilicon composite modified reactor according to claim 2, characterized in that: The central column (102) has four sets of side columns (104) symmetrically arranged on the outside. Each set of side columns (104) has four columns arranged diagonally. The outermost column of each set of side columns (104) is thinner. The mounting holes (105) are symmetrically arranged in four places.
8. The multifunctional organosilicon composite modified reactor according to claim 3, characterized in that: The drive end of the drive motor (601) passes through the interior of the slide plate (602) and the axial tube (604) and continues to extend downward. The positioning holes (603) are distributed in a four-sided rectangle, with three holes on each side.
Citation Information
Patent Citations
Multifunctional reaction kettle
CN215540861U