An apparatus for the sedimentation of an acid hydrolyzed plant protein solution
Patent Information
- Application Number
- CN202522170412.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-14
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-14
AI Technical Summary
[0003]现有的反应罐在使用时,不具备对药液和原料进行混合的效果,进而会降低药剂和原料反应效果,使其反应罐的使用效率降低
1、本实用新型提供一种酸水解植物蛋白液沉降反应装置,通过混合机构,通过锥轮一和锥轮二之间的啮合旋转,可带动立筒旋转,而立筒则带动齿轮一旋转,使的齿轮一利用相啮合的齿轮二带动两侧的搅拌杆同步转动,以此搅拌杆上的搅拌叶片可对反应罐内的原料和药剂充分进行搅拌,使其混合均匀,同时立筒还会通过立杆和支筒带动底板同步运动,以此可对反应罐底端的原料和药剂进行搅拌,避免罐体底端的原料和药剂混合不充分,防止沉降反应的效果降低。
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Figure CN224894138U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of acid hydrolysis of plant protein liquid reaction technology, specifically to an acid hydrolysis of plant protein liquid sedimentation reaction device. Background Technology
[0002] Acid-hydrolyzed vegetable protein liquid is a liquid umami seasoning made from defatted soybeans, peanut meal, wheat protein, or corn protein through hydrolysis with hydrochloric acid and neutralization with alkali. It contains more than 20 amino acids and is mainly used in the condiment and food processing industries. The acid-hydrolyzed plant protein solution needs to go through the following processes: raw material screening, hydrolysis, primary filtration, sedimentation, testing and preparation, and secondary filtration. A sedimentation reaction tank is required during the sedimentation process.
[0003] Existing reaction vessels do not have the ability to mix the drug solution and raw materials during use, which reduces the reaction effect of the drug and raw materials and reduces the efficiency of the reaction vessel. Utility Model Content
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A sedimentation reaction device for acid hydrolysis of plant protein liquid includes a support frame, a reaction tank fixedly mounted on the upper end of the support frame, a feed hopper fixedly mounted on one side of the top of the reaction tank, a liquid tank fixedly mounted on the rear side of the top of the reaction tank, a liquid pump fixedly mounted on the front side of the liquid tank, a conduit fixedly mounted on the front side of the liquid pump, a mixing mechanism inside the reaction tank, and a drain assembly installed at the bottom of the reaction tank. The mixing mechanism includes a vertical cylinder, the lower end of which is rotatably connected to the upper middle part of a partition plate. A vertical rod is fixedly mounted on the lower end of the vertical cylinder. Both the vertical cylinder and the vertical rod have interconnected flow holes. Support cylinders are symmetrically fixed to the bottom ends of the vertical rods. A base plate is fixedly mounted on the bottom end of the support cylinders. Multiple sets of liquid outlet holes are formed through the surface of the base plate. A gear is fixedly sleeved on the outside of the vertical cylinder. Stirring rods are rotatably mounted on both sides of the partition plate. Multiple sets of equidistantly distributed stirring blades are fixedly mounted on the lower end of the stirring rods. A gear is fixedly sleeved on the top end of the stirring rods. Mounting plates are fixedly mounted on the inner walls of both sides of the top of the reaction vessel. An annular groove is formed inside the mounting plate. An annular sliding plate is fixedly sleeved on the top end of the stirring rods.
[0005] Preferably, the top of the vertical cylinder extends rotatably out of the middle of the top of the reaction vessel, the vertical rod is rotatably connected to the middle of the partition plate, and the flow hole is connected to the liquid outlet through the support cylinder and the bottom plate.
[0006] Preferably, gear one and gear two mesh with each other, the slide groove and the slide plate are both "T" shaped, the slide plate is fitted into the slide groove and is rotatably connected.
[0007] Preferably, the drainage assembly includes a drainage pipe, the upper end of which is fixedly connected to the lower end of the reaction vessel. A solenoid valve is installed on the drainage pipe. A connected filter frame is fixedly provided at the lower end of the drainage pipe. Side rods are symmetrically fixed on both sides of the upper end of the filter frame. A connected outlet pipe is fixedly provided at the lower end of the filter frame. A slot is opened through one side of the filter frame. A filter plate is movably installed inside the filter frame. An end plate is fixedly provided at the top of the filter plate.
[0008] Preferably, the top end of the side rod is fixedly connected to the bottom end of the reaction vessel, and the filter plate is movably installed inside the groove.
[0009] Preferably, a motor is fixedly installed on the other side of the top of the reaction vessel, a conical wheel is driven and installed at the top of the output rod of the motor, a meshing conical wheel is provided on one side of the conical wheel, a partition is fixedly installed on the upper inner wall of the reaction vessel, a guide groove is opened at the bottom of the inner cavity of the reaction vessel, and a through hole is opened through the middle of the bottom of the reaction vessel.
[0010] Preferably, the conical wheel is fixedly sleeved on the outside of the top of the vertical cylinder, the guide groove is funnel-shaped, and the through hole facilitates the connection between the drain pipe and the reaction vessel.
[0011] Preferably, the bottom end of the feed hopper can pass through the partition and connect to the inside of the reaction vessel, the liquid tank can be filled with medicine, and the top end of the conduit can be inserted into the flow hole inside the top of the vertical cylinder and rotatably connected.
[0012] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model provides an acid hydrolysis plant protein liquid sedimentation reaction device. Through a mixing mechanism, the meshing rotation between conical wheel one and conical wheel two can drive the vertical cylinder to rotate, which in turn drives gear one to rotate. Gear one, in turn, drives the stirring rods on both sides to rotate synchronously through the meshing gear two. The stirring blades on the stirring rods can fully stir the raw materials and reagents in the reaction tank, making them evenly mixed. At the same time, the vertical cylinder will also drive the bottom plate to move synchronously through the upright and support cylinder, thereby stirring the raw materials and reagents at the bottom of the reaction tank, avoiding insufficient mixing of the raw materials and reagents at the bottom of the tank, and preventing a reduction in the sedimentation reaction effect.
[0013] 2. This utility model provides an acid hydrolysis plant protein liquid sedimentation reaction device. Through the drainage component, the acid hydrolysis plant protein liquid can be discharged into the filter frame through the through holes and drainage pipes. The filter plate can filter the mixture, so that the mixture can be discharged through the outlet pipe, while the precipitate is filtered by the filter plate, thereby ensuring the purity of the mixture and improving the quality of the mixture. By pulling the end plate, the filter plate can be pulled out of the filter frame, thereby cleaning the precipitate and preventing the filter plate from becoming blocked. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the sedimentation reaction device for acid hydrolysis of plant protein solution according to the present invention. Figure 2 This is a schematic diagram of the internal structure of the reaction vessel of this utility model; Figure 3 This is a structural schematic diagram showing the detailed structure of the acid hydrolysis plant protein liquid sedimentation reaction device of this utility model. Figure 4 This is a schematic diagram of the hybrid mechanism of this utility model; Figure 5 This is a schematic diagram of the drainage component of this utility model.
[0015] In the diagram: 1. Support; 2. Reaction vessel; 3. Feed hopper; 4. Liquid tank; 5. Liquid pump; 6. Conduit; 7. Mixing mechanism; 8. Drainage assembly; 9. Motor; 10. Conical wheel one; 11. Conical wheel two; 12. Baffle plate; 13. Guide channel; 14. Through hole; 71. Vertical cylinder; 72. Vertical rod; 73. Flow hole; 74. Support cylinder; 75. Bottom plate; 76. Liquid outlet hole; 77. Gear one; 78. Stirring rod; 79. Stirring blade; 710. Gear two; 711. Mounting plate; 712. Slide groove; 713. Slide plate; 81. Drainage pipe; 82. Solenoid valve; 83. Filter frame; 84. Side rod; 85. Liquid outlet pipe; 86. Groove opening; 87. Filter plate; 88. End plate. Detailed Implementation
[0016] The present invention will be further described in detail below with reference to embodiments: like Figures 1-5 As shown, this utility model provides an acid hydrolysis plant protein liquid sedimentation reaction device, including a support 1, a reaction tank 2 fixedly mounted on the upper end of the support 1, a feed hopper 3 fixedly mounted on one side of the top of the reaction tank 2, a liquid tank 4 fixedly mounted on the rear side of the top of the reaction tank 2, a liquid pump 5 fixedly mounted on the front side of the liquid tank 4, a conduit 6 fixedly mounted on the front side of the liquid pump 5, a mixing mechanism 7 inside the reaction tank 2, and a drain assembly 8 installed at the bottom of the reaction tank 2.
[0017] A motor 9 is fixedly installed on the other side of the top of the reaction vessel 2. A conical wheel 10 is driven and installed at the top of the output rod of the motor 9. A meshing conical wheel 11 is provided on one side of the conical wheel 10. A partition 12 is fixedly installed on the upper inner wall of the reaction vessel 2. A guide groove 13 is opened at the bottom of the inner cavity of the reaction vessel 2. A through hole 14 is opened through the middle of the bottom of the reaction vessel 2.
[0018] The conical wheel 10 is fixedly sleeved on the outside of the top of the vertical cylinder 71, the guide groove 13 is set in a funnel shape, and the through hole 14 facilitates the connection between the drain pipe 81 and the reaction tank 2.
[0019] The bottom end of the feed hopper 3 can pass through the partition 12 and connect to the inside of the reaction vessel 2. The liquid tank 4 can be filled with medicine. The top end of the conduit 6 can be inserted into the flow hole 73 inside the top of the vertical cylinder 71 and rotated.
[0020] In this scheme, the reagent can be added to the liquid tank 4 in advance. The reagent can be discharged into the flow hole 73 inside the vertical cylinder 71 and the vertical rod 72 through the conduit 6. Under the action of the support cylinder 74 and the bottom plate 75, it is finally discharged through the liquid outlet 76, so that the reagent can be evenly discharged into the reaction tank 2. The funnel-shaped guide channel 13 facilitates the rapid discharge of the mixed liquid into the reaction tank 2.
[0021] like Figure 4 As shown, the mixing mechanism 7 includes a vertical cylinder 71, the lower end of which is rotatably connected to the upper middle part of the partition plate 12. A vertical rod 72 is fixedly installed at the lower end of the vertical cylinder 71. Both the vertical cylinder 71 and the vertical rod 72 have interconnected flow holes 73. A support cylinder 74 is symmetrically fixed at the bottom end of the vertical rod 72. A bottom plate 75 is fixedly installed at the bottom end of the support cylinder 74. Multiple sets of liquid outlet holes 76 are opened through the surface of the bottom plate 75. A gear 77 is fixedly sleeved on the outside of the vertical cylinder 71. Stirring rods 78 are rotatably installed on both sides of the partition plate 12. Multiple sets of equidistantly distributed stirring blades 79 are fixedly installed on the lower end of the stirring rod 78. A gear 710 is fixedly sleeved on the top end of the stirring rod 78. Mounting plates 711 are fixedly installed on the inner walls of both sides of the top of the reaction tank 2. An annular groove 712 is opened inside the mounting plate 711. An annular sliding plate 713 is fixedly sleeved on the top end of the stirring rod 78.
[0022] The top of the vertical cylinder 71 extends rotatably out of the middle of the top of the reaction vessel 2. The vertical rod 72 is rotatably connected to the middle of the partition plate 12. The flow hole 73 is connected to the liquid outlet 76 through the support cylinder 74 and the bottom plate 75.
[0023] Gear 1 77 and gear 2 710 mesh with each other. Slide groove 712 and slide plate 713 are both "T" shaped. Slide plate 713 is fitted into slide groove 712 and is rotatably connected.
[0024] In this design, when the stirring rod 78 rotates, it will cause the sliding plate 713 to slide synchronously in the groove 712 inside the mounting plate 711, thereby limiting the stirring rod 78 and improving its rotational stability.
[0025] In this scheme, through the comprehensive stirring of the stirring blades 79 in the upper and middle space and the auxiliary stirring of the bottom plate 75 at the bottom, the raw materials and reagents in the entire reaction tank 2 can be fully mixed, ensuring that the raw materials and reagents can achieve a uniform mixing state in every area of the reaction tank 2, which significantly improves the reaction efficiency and reaction effect.
[0026] like Figure 5 As shown, the drainage assembly 8 includes a drainage pipe 81, the upper end of which is fixedly connected to the lower end of the reaction vessel 2. A solenoid valve 82 is installed on the drainage pipe 81. A connected filter frame 83 is fixedly provided at the lower end of the drainage pipe 81. Side rods 84 are symmetrically fixed on both sides of the upper end of the filter frame 83. A connected outlet pipe 85 is fixedly provided at the lower end of the filter frame 83. A slot 86 is opened through one side of the filter frame 83. A filter plate 87 is movably installed inside the filter frame 83. An end plate 88 is fixedly provided at the top of the filter plate 87.
[0027] The top of the side rod 84 is fixedly connected to the bottom of the reaction vessel 2, and the filter plate 87 is movably installed inside the slot 86.
[0028] The working principle of this acid hydrolysis plant protein liquid sedimentation reaction device will be explained in detail below.
[0029] like Figures 1-5As shown, in use, the acid hydrolysis plant protein liquid sedimentation reaction device allows raw materials to be added to the reaction tank 2 via the feed hopper 3. Then, the liquid pump 5 is turned on, drawing out the liquid from the liquid tank 4 and discharging it through the conduit 6 into the flow holes 73 within the vertical cylinder 71 and the vertical rod 72. The liquid then flows into the support cylinder 74 through the flow holes 73, and into the bottom plate 75. Finally, it is evenly discharged into the reaction tank 2 through multiple sets of outlet holes 76. Next, the motor 9 is started, driving the conical wheel 10 to rotate. The conical wheel 10, in turn, drives the vertical cylinder 71 to rotate synchronously via the meshing conical wheel 11. The vertical cylinder 71, in turn, drives the gear 77 to rotate, causing the gear 77 to synchronously drive the gear 77 through the meshing gears 710 on both sides. The rotating stirring rod 78 causes the rotating stirring blades 79 on the stirring rod 78 to uniformly stir the raw materials and reagents in the reaction tank 2, ensuring thorough mixing. The vertical cylinder 71 can be driven by the vertical rod 72 to drive the support cylinder 74 and the bottom plate 75 to rotate synchronously, thereby stirring the raw materials and reagents at the bottom of the reaction tank 2 and avoiding insufficient mixing of the raw materials and reagents at the bottom. After the acid hydrolysis of plant protein liquid completes the sedimentation reaction, the solenoid valve 82 can be opened, allowing the mixture to flow into the filter frame 83 through the through hole 14 and the drain pipe 81. The filter plate 87 in the filter frame 83 can filter the mixture, allowing the precipitate to be filtered out, and the pure mixture can be discharged through the outlet pipe 85, thereby improving the quality of the mixture.
[0030] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A sedimentation reaction device for acid hydrolysis of plant protein liquid, comprising a support (1), wherein a reaction vessel (2) is fixedly mounted on the upper end of the support (1), characterized in that: A feed hopper (3) is fixedly provided on one side of the top of the reaction tank (2), a liquid tank (4) is fixedly provided on the rear side of the top of the reaction tank (2), a liquid pump (5) is fixedly provided on the front side of the liquid tank (4), a conduit (6) is fixedly provided on the front side of the liquid pump (5), a mixing mechanism (7) is provided inside the reaction tank (2), and a drain assembly (8) is installed at the bottom of the reaction tank (2). The mixing mechanism (7) includes a vertical cylinder (71), the lower end of which is rotatably connected to the upper middle part of the partition plate (12). A vertical rod (72) is fixedly provided at the lower end of the vertical cylinder (71). A connected flow hole (73) is provided through the interior of both the vertical cylinder (71) and the vertical rod (72). A support cylinder (74) is symmetrically fixed at the bottom end of each vertical rod (72). A bottom plate (75) is fixedly provided at the bottom end of each support cylinder (74). Multiple sets of liquid outlet holes (76) are provided through the surface of the bottom plate (75). The outer surface of the vertical cylinder (71)... A gear 1 (77) is fixedly sleeved on the part. Stirring rods (78) are rotatably installed on both the left and right sides of the partition (12). Multiple sets of equally spaced stirring blades (79) are fixedly installed on the lower end of the stirring rod (78). A gear 2 (710) is fixedly sleeved on the top of the stirring rod (78). Mounting plates (711) are fixedly installed on the inner walls of both sides of the top of the reaction tank (2). An annular groove (712) is opened inside the mounting plate (711). An annular sliding plate (713) is fixedly sleeved on the top of the stirring rod (78).
2. The sedimentation reaction apparatus for acid hydrolysis of plant protein liquid according to claim 1, characterized in that: The top of the vertical cylinder (71) extends rotatably out of the middle of the top of the reaction vessel (2), the vertical rod (72) is rotatably connected to the middle of the partition plate (12), and the flow hole (73) is connected to the liquid outlet hole (76) through the support cylinder (74) and the bottom plate (75).
3. The sedimentation reaction apparatus for acid hydrolysis of plant protein liquid according to claim 1, characterized in that: The gear one (77) and gear two (710) mesh with each other, the groove (712) and the slide plate (713) are both "T" shaped, the slide plate (713) is fitted into the groove (712) and is rotatably connected.
4. The sedimentation reaction apparatus for acid hydrolysis of plant protein liquid according to claim 1, characterized in that: The drain assembly (8) includes a drain pipe (81), the upper end of which is fixedly connected to the lower end of the reaction vessel (2). A solenoid valve (82) is installed on the drain pipe (81). A filter frame (83) is fixedly connected to the lower end of the drain pipe (81). Side rods (84) are symmetrically fixed on both sides of the upper end of the filter frame (83). A drain pipe (85) is fixedly connected to the lower end of the filter frame (83). A slot (86) is opened through one side of the filter frame (83). A filter plate (87) is movably installed inside the filter frame (83). An end plate (88) is fixedly provided at the top of the filter plate (87).
5. The sedimentation reaction apparatus for acid hydrolysis of plant protein liquid according to claim 4, characterized in that: The top end of the side rod (84) is fixedly connected to the bottom end of the reaction vessel (2), and the filter plate (87) is movably installed inside the slot (86).
6. The sedimentation reaction apparatus for acid hydrolysis of plant protein liquid according to claim 1, characterized in that: A motor (9) is fixedly installed on the other side of the top of the reaction vessel (2). A conical wheel (10) is driven at the top of the output rod of the motor (9). A meshing conical wheel (11) is provided on one side of the conical wheel (10). A partition (12) is fixedly installed on the upper inner wall of the reaction vessel (2). A guide groove (13) is opened at the bottom of the inner cavity of the reaction vessel (2). A through hole (14) is opened through the middle of the bottom of the reaction vessel (2).
7. The sedimentation reaction apparatus for acid hydrolysis of plant protein liquid according to claim 6, characterized in that: The conical wheel (10) is fixedly sleeved on the outside of the top of the vertical cylinder (71), the guide groove (13) is set in a funnel shape, and the through hole (14) facilitates the connection between the drain pipe (81) and the reaction tank (2).
8. The sedimentation reaction apparatus for acid hydrolysis of plant protein liquid according to claim 1, characterized in that: The bottom end of the feed hopper (3) can pass through the partition (12) and be connected to the inside of the reaction tank (2). The liquid tank (4) can be filled with medicine. The top end of the conduit (6) can be inserted into the flow hole (73) inside the top of the vertical cylinder (71) and rotated.