Intelligent self-cleaning device for high-pressure surfactant reaction kettle

Abstract

The utility model belongs to the technical field of reaction kettle, specifically disclose a kind of intelligent self-cleaning device for high-pressure surfactant reaction kettle, including kettle body, the centre of kettle body inside top end is hingedly connected with stirring rod, and the inside fixed with sleeve piece in the top end of stirring rod, the seal sleeve is fixed between the inboard side of sleeve piece and stirring rod, the left side of sleeve piece is fixed with sleeve rod. The intelligent self-cleaning device for high-pressure surfactant reaction kettle is fixed with hose between pipe mouth one and pipe mouth two, fixes together with connecting pipe to external water pipe, to liquid pump delivery clear liquid, and start motor one, rotate the right tooth disc below, by this push the left tooth disc of left side reverse rotation, can guide stirring rod and sleeve piece rotate together, synchronous rotation sleeve rod, support rod, bracket and nozzle, cooperate the hose of liquid transmission, the inner wall of kettle body is washed carefully and cleaned, solve the problem of limited cleaning range.

Description

Technical Field

[0001] This utility model relates to the field of reaction vessel technology, specifically to an intelligent self-cleaning device for high-pressure surfactant reaction vessels. Background Technology

[0002] Surfactants are chemical agents that can change the surface tension of a liquid when added. They are both hydrophilic and lipophilic, and are therefore often used in the production of detergents, emulsifiers, etc. In order to accelerate the reaction of various raw materials, they are usually poured into a reaction vessel in a certain proportion, and then subjected to high temperature and high pressure and rapid stirring to achieve uniformity.

[0003] Such reactors typically have two channels, one inlet and one outlet, for adding materials or extracting finished products. It is inconvenient to open the reactor to rinse its inner wall. Therefore, self-cleaning mechanisms are often installed in the reactor. However, the rinsing position of such equipment is mostly fixed and difficult to adjust, and the rinsing range is limited, making it difficult to clean the debris and garbage remaining on the inner wall of the reactor.

[0004] Now, a novel intelligent self-cleaning device for high-pressure surfactant reactors is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide an intelligent self-cleaning device for high-pressure surfactant reactors, in order to solve the problem of limited cleaning range mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an intelligent self-cleaning device for a high-pressure surfactant reactor, comprising a reactor body, a stirring rod movably connected to the center of the top of the reactor body, a sleeve block fixed inside the top of the stirring rod, a sealing sleeve fixed between the inner side of the sleeve block and the stirring rod, a sleeve rod fixed to the left side of the sleeve block, a receiving groove horizontally arranged inside the sleeve rod, a support rod movably inserted into the receiving groove, a bracket fixed to the left side of the support rod, a nozzle movably connected between the front and rear of the bracket, a left gear disc movably connected to the center of the top of the reactor body, a connecting pipe fixed to the center of the top of the left gear disc, a right gear disc movably connected to the right side of the center of the top of the reactor body, a frame covering the right gear disc, a motor fixed to the top of the frame, a second pipe opening located at the rear of the outside of the bracket, a first pipe opening located on the left side of the outside of the sleeve block, and a flexible hose fixed between the first and second pipe openings.

[0007] As a further technical solution of this utility model, the bottom of the output end of the motor is fixedly connected to the right gear disk, and the right gear disk is meshed with the right side of the left gear disk.

[0008] As a further technical solution of this utility model, the bottom of the left gear disc passes through the stirring rod and is connected to the sleeve block, and the sleeve block is connected to the nozzle through the first pipe port, the hose and the second pipe port.

[0009] As a further technical solution of this utility model, a lever is fixed on the right side of the support rod, and bolts are threadedly connected to the upper and lower ends of the front end of the lever, and screw holes are horizontally provided at the upper and lower ends of the front end of the sleeve rod.

[0010] As a further technical solution of this utility model, the shank of the bolt is embedded in the screw hole, and the front end of the lever is embedded in the slide rail.

[0011] As a further technical solution of this utility model, the toggle block moves left and right along the inner wall of the slide, and the support rod moves horizontally in and out of the storage groove.

[0012] As a further technical solution of this utility model, an inner cavity is provided on the inner side of the front end of the bracket, and a worm gear is movably connected between the front and rear of the left side of the inner cavity, and a worm is movably connected between the upper and lower sides of the right side of the inner cavity. A second motor is installed in the upper right corner of the inner cavity, and the nozzle is fixedly connected to the center rear of the worm gear.

[0013] As a further technical solution of this utility model, the bottom of the output end of the second motor is fixedly connected to the worm, and the worm wheel is meshed and connected to the left side of the worm.

[0014] Compared with the prior art, the beneficial effects of this utility model are: the intelligent self-cleaning device for high-pressure surfactant reactors not only achieves uniform rinsing of the inner wall of the reactor and adjustment of the length of the mechanism, but also achieves the change of rinsing angle;

[0015] (1) By fixing a flexible hose between the first and second pipe openings, the external water pipe and the connecting pipe are fixed together. The liquid pump delivers the clean liquid, and the first motor is started to rotate the right gear plate below, thereby pushing the left gear plate on the left side to rotate in the opposite direction. This can guide the stirring rod and the sleeve block to rotate together, and the sleeve rod, support rod, bracket and nozzle are rotated synchronously. With the flexible hose that delivers the liquid, the inner wall of the vessel is thoroughly rinsed and cleaned without affecting the delivery of the liquid.

[0016] (2) By inserting a support rod into the storage tank, depending on the inner diameter of the vessel, when installing the stirring rod, the sleeve block is pre-installed on the top of the stirring rod through the sealing sleeve. Then, the lever block is moved left and right along the slide, aligned with the screw hole, and the bolt is rotated to lock the lever block, so as to extend or shorten the distance between the support rod, bracket, nozzle and sleeve rod. After that, no further adjustment is needed, and the liquid can be accurately sprayed onto the inner wall of the vessel to rinse impurities.

[0017] (3) By setting an inner cavity on the inner side of the front end of the bracket and using a controller on the outer side, the worm connected to the second motor can be rotated and engaged to push the worm wheel by opening and closing the wireless signal slot motor two, thereby changing the angle of the nozzle connected to the worm wheel, and thoroughly rinsing the upper, lower and left and right parts of the inside of the vessel. It also has a self-locking ability, which can prevent the nozzle from automatically drooping during the rotation rinsing process and maintain the angle unchanged during rinsing. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2 This is a schematic diagram of the rear view of the sleeve structure of this utility model;

[0020] Figure 3 This is a front view cross-sectional structural diagram of the bracket of this utility model;

[0021] Figure 4 This is a frontal cross-sectional view of the inner cavity structure of this utility model.

[0022] In the diagram: 1. Vessel body; 2. Nozzle; 3. Support; 4. Support rod; 5. Sleeve rod; 6. Left gear plate; 7. Connecting pipe; 8. Motor 1; 9. Frame; 10. Right gear plate; 11. Sleeve block; 12. Stirring rod; 13. Sealing sleeve; 14. Screw hole; 15. Pulley; 16. Bolt; 17. Slide rail; 18. Storage groove; 19. Inner cavity; 20. Worm gear; 21. Motor 2; 22. Worm; 23. Hose; 24. Pipe port 1; 25. Pipe port 2. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4This utility model provides an embodiment of an intelligent self-cleaning device for a high-pressure surfactant reactor, comprising a reactor body 1, a stirring rod 12 movably connected to the center of the top of the reactor body 1, a sleeve block 11 fixed inside the top of the stirring rod 12, a sealing sleeve 13 fixed between the inner side of the sleeve block 11 and the stirring rod 12, a sleeve rod 5 fixed to the left side of the sleeve block 11, and a receiving groove 18 horizontally arranged inside the sleeve rod 5, a support rod 4 movably inserted into the receiving groove 18, and a bracket 3 fixed to the left side of the support rod 4. Furthermore, a nozzle 2 is movably connected between the front and rear of the support 3, a left gear 6 is movably connected at the center of the top of the vessel body 1, and a connecting pipe 7 is fixed at the center of the top of the left gear 6, a right gear 10 is movably connected at the right side of the center of the top of the vessel body 1, a frame 9 covers the outside of the right gear 10, and a motor 8 is fixed at the top of the frame 9, a pipe port 25 is provided at the rear of the support 3, a pipe port 24 is provided on the left side of the sleeve block 11, and a flexible hose 23 is fixed between the pipe port 24 and the pipe port 25.

[0025] The bottom of the output end of motor 8 is fixedly connected to the right gear plate 10. The right gear plate 10 is meshed with the right side of the left gear plate 6. The bottom of the left gear plate 6 passes through the stirring rod 12 and is connected to the sleeve block 11. The sleeve block 11 is connected to the nozzle 2 through the first pipe port 24, the hose 23 and the second pipe port 25.

[0026] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, the external water pipe is fixed together with the connecting pipe 7, and the liquid pump delivers the clean liquid. The motor 8 is started, and the lower right gear disk 10 is rotated, thereby pushing the left gear disk 6 on the left side to rotate in the opposite direction. This guides the stirring rod 12 and the sleeve block 11 to rotate together, and the sleeve rod 5, support rod 4, bracket 3 and nozzle 2 rotate synchronously. With the help of the liquid transfer hose 23, the inner wall of the vessel body 1 is thoroughly rinsed and cleaned.

[0027] A lever 15 is fixed to the right side of the support rod 4. Bolts 16 are threaded to the upper and lower ends of the front end of the lever 15. Screw holes 14 are horizontally provided at the upper and lower ends of the front end of the sleeve rod 5.

[0028] The rod of bolt 16 is embedded in screw hole 14, the front end of toggle block 15 is embedded in slide rail 17, toggle block 15 moves left and right along the inner wall of slide rail 17, and support rod 4 moves horizontally in and out of storage groove 18.

[0029] Specifically, such as Figure 1 , Figure 2 and Figure 3As shown, according to the inner diameter of the vessel body 1, when installing the stirring rod 12, the sleeve block 11 is pre-installed on the top of the stirring rod 12 through the sealing sleeve 13. Then, the lever block 15 is moved left and right along the slide 17, aligned with the screw hole 14, and the bolt 16 is rotated to lock the lever block 15, so as to extend or shorten the distance between the support rod 4, the bracket 3 and the nozzle 2 and the sleeve rod 5. After that, no further adjustment is required.

[0030] The inner side of the front end of the bracket 3 is provided with an inner cavity 19, and a worm gear 20 is movably connected between the front and rear of the left side of the inner cavity 19. A worm 22 is movably connected between the upper and lower sides of the right side of the inner cavity 19. A motor 21 is installed in the upper right corner of the inner cavity 19. The center of the worm gear 20 is fixedly connected to the nozzle 2 at the rear. The bottom of the output end of the motor 21 is fixedly connected to the worm 22. The worm gear 20 is meshed with the left side of the worm 22.

[0031] Specifically, such as Figure 1 and Figure 4 As shown, a controller is used on the outside. By opening and closing the wireless signal slot motor 21, the worm gear 22 connected to the motor 21 can be rotated and engaged to push the worm wheel 20, thereby changing the angle of the nozzle 2 connected to the worm wheel 20, so as to thoroughly rinse the inside of the vessel 1 from top to bottom and left to right. It also has a self-locking capability to prevent the nozzle 2 from automatically drooping during the rotation and rinsing process.

[0032] Furthermore, both motor 8 and motor 21 are electrically connected to an external PLC control module to control the opening and closing of motor 8 and motor 21 and to preset relevant parameters. The electrical connection relationship and control method between them are existing technologies and will not be described in detail.

[0033] Working principle: When using this utility model, firstly, according to the inner diameter of the vessel body 1, when installing the stirring rod 12, the sleeve block 11 is pre-installed on the top of the stirring rod 12 through the sealing sleeve 13. Then, the lever block 15 is moved left and right along the slide 17, aligned with the screw hole 14, and the screw bolt 16 is rotated to lock the lever block 15, so as to extend or shorten the distance between the support rod 4, bracket 3, nozzle 2 and sleeve rod 5. After that, no further adjustment is needed. The external water pipe and connecting pipe 7 are fixed together, the liquid pump delivers the clear liquid, and the motor 8 is started to rotate the lower right gear disk 10, thereby pushing the left left gear disk 6 to rotate in the opposite direction. The rotation guides the stirring rod 12 and the sleeve block 11 to rotate together, synchronously rotating the sleeve rod 5, support rod 4, bracket 3 and nozzle 2. In conjunction with the liquid transfer hose 23, the inner wall of the vessel body 1 is thoroughly rinsed and cleaned. Finally, using the controller on the outside, the opening and closing of the wireless signal slot motor 21 can rotate the worm gear 22 connected to the motor 21 and engage the worm wheel 20 to change the angle of the nozzle 2 connected to the worm wheel 20, so as to thoroughly rinse the inside of the vessel body 1 from top to bottom and left to right. It also has a self-locking ability to prevent the nozzle 2 from automatically sagging during the rotation and rinsing process.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An intelligent self-cleaning device for a high-pressure surfactant reactor, comprising a reactor body (1), characterized in that: A stirring rod (12) is movably connected to the center of the top of the vessel body (1), and a sleeve block (11) is fixed inside the top of the stirring rod (12). A sealing sleeve (13) is fixed between the inner side of the sleeve block (11) and the stirring rod (12). A sleeve rod (5) is fixed to the left side of the sleeve block (11), and a storage groove (18) is horizontally arranged inside the sleeve rod (5). A support rod (4) is movably inserted into the storage groove (18). A bracket (3) is fixed to the left side of the support rod (4), and a nozzle (2) is movably connected between the front and back of the bracket (3). A left gear plate (6) is movably connected to the center of the top of the outer part of the vessel body (1), and a connecting pipe (7) is fixed at the center of the top of the left gear plate (6). A right gear plate (10) is movably connected to the right side of the center of the top of the outer part of the vessel body (1). A frame (9) covers the outside of the right gear plate (10), and a motor (8) is fixed at the top of the frame (9). A second pipe port (25) is provided at the rear of the outside of the bracket (3). A first pipe port (24) is provided on the left side of the outside of the sleeve block (11). A flexible hose (23) is fixed between the first pipe port (24) and the second pipe port (25).

2. The intelligent self-cleaning device for a high-pressure surfactant reactor according to claim 1, characterized in that: The bottom of the output end of the motor (8) is fixedly connected to the right gear plate (10), and the right gear plate (10) is meshed with the right side of the left gear plate (6).

3. The intelligent self-cleaning device for a high-pressure surfactant reactor according to claim 1, characterized in that: The bottom of the left toothed disc (6) passes through the stirring rod (12) and is connected to the sleeve block (11). The sleeve block (11) is connected to the nozzle (2) through the first pipe port (24), the hose (23) and the second pipe port (25).

4. The intelligent self-cleaning device for a high-pressure surfactant reactor according to claim 1, characterized in that: A lever (15) is fixed on the right side of the support rod (4). Bolts (16) are threaded to the upper and lower ends of the front end of the lever (15). Threaded holes (14) are provided horizontally above and below the front end of the sleeve rod (5).

5. The intelligent self-cleaning device for a high-pressure surfactant reactor according to claim 4, characterized in that: The shank of the bolt (16) is embedded in the bolt hole (14), and the front end of the lever (15) is embedded in the slide (17).

6. The intelligent self-cleaning device for a high-pressure surfactant reactor according to claim 4, characterized in that: The push block (15) moves left and right along the inner wall of the slide (17), and the support rod (4) moves horizontally in and out of the storage slot (18).

7. The intelligent self-cleaning device for a high-pressure surfactant reactor according to claim 1, characterized in that: The bracket (3) has an inner cavity (19) on the inner side of its front end. A worm gear (20) is movably connected between the front and back sides of the left side of the inner cavity (19). A worm (22) is movably connected between the upper and lower sides of the right side of the inner cavity (19). A motor (21) is installed at the upper right corner of the inner cavity (19). The center of the worm gear (20) is fixedly connected to the nozzle (2) at the rear.

8. The intelligent self-cleaning device for a high-pressure surfactant reactor according to claim 7, characterized in that: The bottom of the output end of the second motor (21) is fixedly connected to the worm (22), and the worm wheel (20) is meshed and connected to the left side of the worm (22).

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