A temperature-controllable stirring reaction device for polyester resin production
Patent Information
- Application Number
- CN202522296526.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0005]本实用新型的目的是为了解决现有技术中存在其虽然可以通过启动电机运行,电机的输出端安装搅拌杆,使得电机带动搅拌杆水平转动的过程中带动其周侧的搅拌叶随之旋转,且搅拌叶采用螺旋状设置,使得所需搅拌的聚酯树脂材料旋转至底部后重新提升至顶部,达到搅拌均匀且避免结块的效果,但是由于聚酯树脂具有一定的黏性,使得聚酯树脂在搅拌的过程中,容易黏在混合仓内部的保温层上,从而导致聚酯树脂搅拌混合反应的效果较差的问题
本实用新型,通过转杆一的转动,可以带动刮条一和刮条二转动,通过刮条一的转动,可以对搅拌桶底部的原料进行刮动,防止粘住,通过刮条二的转动,可以对搅拌桶内壁粘住原料进行刮动,防止粘住,同步通过刮条二的转动,可以带动弧形滑块沿导向环的内部转动,对刮条二起到限位导向的作用,增加刮条二的稳定性,同时通过控制器控制加热丝进行加热,使加热槽内壁的温度升高,并将热量传递到搅拌桶内部的聚酯树脂上,通过使聚酯树脂温度的升高,可以降低聚酯树脂的黏性,这样可以避免聚酯树脂粘在搅拌桶的内壁,从而提高聚酯树脂混合反应的效果。
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Figure CN224894163U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyester resin production technology, and in particular to a temperature-controlled stirring reaction device for polyester resin production. Background Technology
[0002] Polyester resin is a general term for high molecular weight compounds formed by the condensation polymerization of diols, diacids, or polyols and polyacids. Polyester resin is an unsaturated polyester adhesive, which is mainly processed from unsaturated polyester resin, initiator, accelerator, filler and other raw materials. Nowadays, the processing of polyester resin is mainly carried out in a stirred tank for mixing and reaction.
[0003] In the prior art, such as Chinese Patent No. CN217910437U, there is a stirring device for polyester resin production reaction, including a mixing chamber and a connecting frame. A connecting seat is fitted onto the outer wall of the mixing chamber, and a support column is fixedly connected to the bottom end of the connecting seat. A reinforcing rod is fixedly connected to the middle position of the support column. The connecting frame is fixedly connected to the outer wall of the mixing chamber by several bolts. A motor is installed at the upper end of the connecting frame, and a stirring rod is fixedly connected to the output end of the motor. A stirring blade is fixedly connected to the outer wall of the stirring rod, and the stirring rod and stirring blade rotate horizontally. This stirring device for polyester resin production reaction has a simple structure, is easy to operate, facilitates shock absorption and impact buffering, has a heat preservation effect, facilitates uniform mixing, facilitates control of the discharge speed, prevents accumulation and leakage from affecting the discharge efficiency, and increases the practicality of the device.
[0004] While the above-mentioned solution has the advantages mentioned above, it also has the following disadvantages: Although it can be operated by starting a motor, with a stirring rod installed at the motor's output end, causing the stirring rod to rotate horizontally and the stirring blades around it to rotate accordingly, and the stirring blades are arranged in a spiral shape so that the polyester resin material to be stirred rotates to the bottom and then rises back to the top, achieving the effect of uniform mixing and avoiding clumping, the polyester resin has a certain degree of viscosity, which makes it easy for the polyester resin to stick to the insulation layer inside the mixing chamber during the mixing process, resulting in a poor mixing and reaction effect of the polyester resin. Utility Model Content
[0005] The purpose of this invention is to solve the problem in the existing technology that, although it can be operated by starting a motor, with a stirring rod installed at the output end of the motor, so that the stirring rod rotates horizontally and the stirring blades on its periphery rotate accordingly, and the stirring blades are arranged in a spiral shape so that the polyester resin material to be stirred rotates to the bottom and then rises back to the top, achieving the effect of uniform stirring and avoiding clumping, the polyester resin has a certain degree of viscosity, so during the stirring process, the polyester resin is easy to stick to the insulation layer inside the mixing chamber, resulting in poor stirring and mixing reaction of the polyester resin.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a temperature-controlled stirring reaction device for polyester resin production, comprising: a stirring tank, and further comprising: A rotating rod is rotatably connected to the opposite side of the inner wall of the mixing tank. A stirring blade is spirally fixed to the outer surface of the rotating rod. Two scraper blades are symmetrically fixed to one end of the rotating rod. A scraper blade is fixed to the top of the scraper blades. A bracket is fixed to the top of the mixing tank. A motor is fixed to the top of the bracket. The output end of the motor is fixedly connected to the other end of the rotating rod. A heating tank is provided inside the mixing tank. Multiple heating wires are fixedly connected in a circumferential array on the opposite side of the inner wall of the heating tank. A guide assembly and a reverse stirring assembly are provided on the inner wall of the mixing tank.
[0007] Preferably, the guiding assembly includes a guide ring, the outer surface of which is fixedly connected to the inner wall of the mixing tank near the top, and two arc-shaped sliders are symmetrically slidably connected to the inner wall of the guide ring, the arc-shaped sliders being fixedly connected to the scraper.
[0008] Preferably, the outer surfaces of the two scraper blades are symmetrically rotatably connected to the inside of the mixing tank, and the outer surfaces of the two scraper blades are symmetrically rotatably connected to the inside of the mixing tank.
[0009] Preferably, the reverse stirring assembly includes multiple rotating rods 2, the outer surfaces of the multiple rotating rods 2 are rotatably connected to the top of the inner wall of the stirring tank in a circumferential array, stirring blades 2 are spirally fixedly connected to the outer surface of the rotating rods 2, gears 2 are fixedly connected to one end of the rotating rods 2, gears 1 are fixedly connected to the outer surface of the rotating rods 1 near the support, and gears 1 mesh with multiple gears 2.
[0010] Preferably, a temperature sensor is fixedly connected to the outer surface of the rotating rod near the center, and a temperature sensor is fixedly connected to the scraper on one side near the center.
[0011] Preferably, a feed pipe is fixedly connected to the top of the mixing tank, and the feed pipe is connected to the mixing tank.
[0012] Preferably, a discharge pipe is fixedly connected to the bottom of the mixing tank, the discharge pipe is connected to the mixing tank, and a valve is fixedly connected to the outer surface of the discharge pipe.
[0013] Preferably, an insulation sleeve is fixedly connected to the outer surface of the mixing tank, and multiple support feet are fixedly connected to the bottom of the mixing tank in a circumferential array.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This invention utilizes a rotating rod to rotate scraper one and scraper two. Scraper one scrapes the raw material at the bottom of the mixing tank to prevent sticking, while scraper two scrapes the raw material adhering to the inner wall of the mixing tank to prevent sticking. Simultaneously, the rotation of scraper two drives an arc-shaped slider to rotate along the inside of a guide ring, limiting and guiding scraper two and increasing its stability. At the same time, a controller controls a heating wire to raise the temperature of the inner wall of the heating tank, transferring heat to the polyester resin inside the mixing tank. This increased temperature reduces the viscosity of the polyester resin, preventing it from sticking to the inner wall of the mixing tank and improving the mixing reaction efficiency.
[0015] This invention uses a controller to start a motor, causing its output shaft to rotate a rotating rod and a stirring blade. The stirring blade conveys the raw material from the bottom of the mixing tank upwards. Simultaneously, the rotation of the rotating rod drives a gear to rotate. Then, under the meshing action of gears one and two, gear two drives the rotating rod and stirring blade two to rotate in the opposite direction. The reverse rotation of the stirring blade conveys the raw material from the top of the mixing tank downwards. This not only prevents the raw material from accumulating at the bottom of the mixing tank but also accelerates the mixing speed, thereby reducing the overall mixing time and improving the efficiency of polyester resin production. Attached Figure Description
[0016] Figure 1 A schematic diagram of a temperature-controlled stirring reaction device for polyester resin production provided by this utility model; Figure 2 A schematic diagram of a temperature-controlled stirring reaction device for polyester resin production provided by this utility model; Figure 3 A schematic diagram of a temperature-controlled stirring reaction device for polyester resin production provided by this utility model; Figure 4 This is a schematic diagram of a temperature-controlled stirring reaction device for polyester resin production provided by this utility model.
[0017] Legend: 1. Mixing tank; 101. Support leg; 102. Insulation sleeve; 103. Feed pipe; 104. Discharge pipe; 105. Valve; 106. Heating tank; 107. Heating wire; 2. Bracket; 201. Motor; 202. Gear 1; 203. Rotating rod 2; 204. Gear 2; 205. Stirring blade 2; 206. Rotating rod 1; 207. Stirring blade 1; 208. Temperature sensor 1; 3. Scraper 1; 301. Scraper 2; 302. Guide ring; 303. Arc-shaped slider; 304. Temperature sensor 2. Detailed Implementation
[0018] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0019] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0020] Examples, such as Figure 1-4 As shown, this utility model provides a temperature-controlled stirring reaction device for polyester resin production, including: a stirring tank 1, and further including: a rotating rod 206, rotatably connected to the opposite side of the inner wall of the stirring tank 1, a stirring blade 207 spirally fixedly connected to the outer surface of the rotating rod 206, two scrapers 3 symmetrically fixedly connected to one end of the rotating rod 206, a scraper 301 fixedly connected to the top of the scraper 3, a bracket 2 fixedly connected to the top of the stirring tank 1, a motor 201 fixedly connected to the top of the bracket 2, the output end of the motor 201 fixedly connected to the other end of the rotating rod 206, a heating tank 106 is provided inside the stirring tank 1, and multiple heating wires 107 are fixedly connected in a circumferential array on the opposite side of the inner wall of the heating tank 106, and a guide assembly and a reverse stirring assembly are provided on the inner wall of the stirring tank 1.
[0021] Furthermore, such as Figure 1-4 As shown, the guide assembly includes a guide ring 302. The outer surface of the guide ring 302 is fixedly connected to the inner wall of the mixing tank 1 near the top. Two arc-shaped sliders 303 are symmetrically slidably connected to the inner wall of the guide ring 302. The arc-shaped sliders 303 are fixedly connected to the scraper 301. By rotating the scraper 301, the arc-shaped sliders 303 can be driven to rotate along the inside of the guide ring 302, which plays a limiting and guiding role for the scraper 301 and increases the stability of the scraper 301.
[0022] Furthermore, such as Figure 1-4As shown, the outer surfaces of two scraper blades 3 are symmetrically rotated and connected to the inside of the mixing tank 1, and the outer surfaces of two scraper blades 301 are symmetrically rotated and connected to the inside of the mixing tank 1. By rotating the scraper blades 3, the raw materials at the bottom of the mixing tank 1 can be scraped to prevent them from sticking. By rotating the scraper blades 301, the raw materials stuck to the inner wall of the mixing tank 1 can be scraped to prevent them from sticking.
[0023] Furthermore, such as Figure 1-4 As shown, the reverse stirring assembly includes multiple rotating rods 203. The outer surfaces of the multiple rotating rods 203 are arranged in a circumferential array and rotatably connected to the top of the inner wall of the stirring tank 1. The outer surfaces of the rotating rods 203 are spirally fixedly connected to stirring blades 205. One end of the rotating rods 203 is fixedly connected to a gear 204. The outer surface of the rotating rod 206 near the support 2 is fixedly connected to a gear 202. The gear 202 meshes with the multiple gears 204. The rotation of the rotating rod 206 can drive the gear 202 to rotate. Then, under the action of the meshing of the gear 202 and the gear 204, the gear 204 can drive the rotating rods 203 and the stirring blades 205 to rotate in the opposite direction. The reverse rotation of the stirring blades 205 conveys the raw materials above the stirring tank 1 downwards.
[0024] Furthermore, such as Figure 1-4 As shown, a temperature sensor 208 is fixedly connected to the outer surface of the rotating rod 206 near the center, and a temperature sensor 304 is fixedly connected to one side of the scraper 301 near the center. The temperature sensor 304 facilitates the detection of the temperature of the polyester resin near the inner wall of the mixing tank 1, and the temperature sensor 208 facilitates the detection of the temperature of the polyester resin at the center position.
[0025] Furthermore, such as Figure 1-4 As shown, a feed pipe 103 is fixedly connected to the top of the mixing tank 1. The feed pipe 103 is connected to the mixing tank 1, and the raw materials for producing polyester resin are added into the mixing tank 1 through the feed pipe 103.
[0026] Furthermore, such as Figure 1-4 As shown, a discharge pipe 104 is fixedly connected to the bottom of the mixing tank 1. The discharge pipe 104 is connected to the mixing tank 1. A valve 105 is fixedly connected to the outer surface of the discharge pipe 104. By opening the valve 105, the polyester resin inside the mixing tank 1 can be discharged through the discharge pipe 104.
[0027] Furthermore, such as Figure 1-4 As shown, an insulation sleeve 102 is fixedly connected to the outer surface of the mixing tank 1, and multiple support feet 101 are fixedly connected to the bottom of the mixing tank 1 in a circumferential array. The insulation sleeve 102 provides a certain insulation effect, and the support feet 101 provide a certain support effect.
[0028] Working Principle: During operation, raw materials for producing polyester resin are added to the mixing tank 1 through the feed pipe 103. The controller then starts the motor 201, causing its output shaft to drive the rotating rod 206 and stirring blade 207 to rotate. The stirring blade 207 conveys the raw material from the bottom of the mixing tank 1 upwards. Simultaneously, the rotation of the rotating rod 206 drives the gear 202 to rotate. Then, under the meshing action of gear 202 and gear 204, gear 204 drives the rotating rod 203 and stirring blade 205 to rotate in the opposite direction. The reverse rotation of the stirring blade 205 conveys the raw material from the top of the mixing tank 1 downwards. This not only prevents the raw material from accumulating at the bottom of the mixing tank 1 but also accelerates the mixing speed, thereby reducing the overall mixing time and improving the efficiency of polyester resin production. Simultaneously, the rotation of the rotating rod 206 drives the scraper 3 and scraper 301 to rotate. The rotation of scraper 3 scrapes the raw material at the bottom of the mixing tank 1. To prevent sticking, the rotation of scraper 2 301 scrapes away the raw material adhering to the inner wall of the mixing tank 1, preventing sticking. Simultaneously, the rotation of scraper 2 301 drives the arc-shaped slider 303 to rotate along the inside of the guide ring 302, which limits and guides scraper 2 301, increasing its stability. At the same time, the controller controls the heating wire 107 to heat, raising the temperature of the inner wall of the heating tank 106 and transferring the heat to the polyester resin inside the mixing tank 1. By raising the temperature of the polyester resin, its viscosity is reduced, thus preventing it from sticking to the inner wall of the mixing tank 1 and improving the mixing reaction effect. The setting of temperature sensor 2 304 facilitates the detection of the temperature of the polyester resin near the inner wall of the mixing tank 1, and the setting of temperature sensor 1 208 facilitates the detection of the temperature of the polyester resin at the center position, thereby detecting the overall temperature of the polyester resin and facilitating the temperature control of the polyester resin reaction.
[0029] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A temperature-controlled stirring reaction apparatus for polyester resin production, comprising: The mixing tank (1) is characterized in that it further includes: Rotating rod 1 (206) is rotatably connected to the opposite side of the inner wall of the mixing tank (1). The outer surface of the rotating rod 1 (206) is spirally fixedly connected to the stirring blade 1 (207). Two scraper blades 1 (3) are symmetrically fixedly connected to one end of the rotating rod 1 (206). Scraper blade 2 (301) is fixedly connected to the top of the scraper blade 1 (3). A bracket (2) is fixedly connected to the top of the mixing tank (1). A motor (201) is fixedly connected to the top of the bracket (2). The output end of the motor (201) is fixedly connected to the other end of the rotating rod 1 (206). A heating tank (106) is provided inside the mixing tank (1). Multiple heating wires (107) are fixedly connected in a circumferential array on the opposite side of the inner wall of the heating tank (106). A guide assembly and a reverse stirring assembly are provided on the inner wall of the mixing tank (1).
2. The temperature-controlled stirring reaction apparatus for polyester resin production according to claim 1, characterized in that: The guiding assembly includes a guide ring (302), the outer surface of which is fixedly connected to the inner wall of the mixing tank (1) near the top. Two arc-shaped sliders (303) are symmetrically slidably connected to the inner wall of the guide ring (302), and the arc-shaped sliders (303) are fixedly connected to the scraper (301).
3. The temperature-controlled stirring reaction apparatus for polyester resin production according to claim 2, characterized in that: The outer surfaces of the two scraper blades (3) are symmetrically rotated and connected to the inside of the mixing tank (1), and the outer surfaces of the two scraper blades (301) are symmetrically rotated and connected to the inside of the mixing tank (1).
4. The temperature-controlled stirring reaction apparatus for polyester resin production according to claim 1, characterized in that: The reverse stirring assembly includes multiple rotating rods (203), the outer surfaces of which are arranged in a circular array and rotated to the top of the inner wall of the stirring tank (1). The outer surfaces of the rotating rods (203) are spirally fixedly connected to stirring blades (205). One end of the rotating rods (203) is fixedly connected to a gear (204). The outer surface of the rotating rod (206) near the support (2) is fixedly connected to a gear (202), and the gear (202) meshes with the multiple gears (204).
5. A temperature-controlled stirring reaction apparatus for polyester resin production according to claim 4, characterized in that: Temperature sensor 1 (208) is fixedly connected to the outer surface of the rotating rod 1 (206) near the center, and temperature sensor 2 (304) is fixedly connected to one side of the scraper 2 (301) near the center.
6. The temperature-controlled stirring reaction apparatus for polyester resin production according to claim 3, characterized in that: The top of the mixing tank (1) is fixedly connected to a feed pipe (103), and the feed pipe (103) is connected to the mixing tank (1).
7. A temperature-controlled stirring reaction apparatus for polyester resin production according to claim 6, characterized in that: The bottom of the mixing tank (1) is fixedly connected to a discharge pipe (104), the discharge pipe (104) is connected to the mixing tank (1), and a valve (105) is fixedly connected to the outer surface of the discharge pipe (104).
8. A temperature-controlled stirring reaction apparatus for polyester resin production according to claim 7, characterized in that: The outer surface of the mixing tank (1) is fixedly connected to an insulation sleeve (102), and the bottom of the mixing tank (1) is fixedly connected to multiple support feet (101) in a circumferential array.