A ceramic packing support structure

Abstract

The utility model discloses a kind of ceramic filler support structures, it is related to ceramic filler technical field, including main support mechanism, adjusting mechanism and side support mechanism, main support mechanism includes support base, center column and first lifting stud, adjusting mechanism includes the assembly square column of the integral molding of pressure plate and its side wall, adjusting slide groove and first positioning screw hole are opened in assembly square column, side support mechanism includes arc side plate, its top is equipped with the adjusting square column with second positioning screw hole, bottom is equipped with the mounting square column with second mounting screw hole.Affirmative effect: the utility model is designed by block, can be according to ceramic filler diameter flexible adjustment side support mechanism position, adapt to different specifications filler installation support, support from filler top or bottom two kinds of ways fixed in tower inner support ring, when local damage can be individually replaced corresponding module, effectively reduce maintenance cost, improve applicability and practicality.

Description

Technical Field

[0001] This utility model relates to the field of ceramic packing technology, and more specifically, to a ceramic packing support structure. Background Technology

[0002] Ceramic packing is a type of solid particle or component made of inorganic non-metallic ceramic material, with a specific geometric shape and structure. It can resist the corrosion of acids, alkalis and other chemical solvents and can be used in packed towers in industries such as chemical, metallurgy, acid production and fine chemicals. When installing ceramic packing, it needs to be fixed by using a ceramic packing support structure.

[0003] Traditional ceramic filler support structures are mostly fixed structures, which can only support the installation of ceramic fillers of a certain size and specifications. They have low applicability and cannot support the installation of ceramic fillers of different specifications within a certain range. Moreover, since they are fixed structures, when a part of them is damaged, the whole structure needs to be replaced, which increases the cost of use and makes them generally impractical. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a ceramic packing support structure that is applicable to the installation and support of ceramic packings of different sizes within a certain range, thus enhancing its applicability. Furthermore, its modular design facilitates the replacement of only damaged parts, reducing operating costs and improving practicality, thereby solving the problems mentioned in the background technology.

[0005] (II) Technical Solution To achieve the advantages of being applicable to the installation and support of ceramic packings of different sizes within a certain range, having greater applicability, and having a modular design that facilitates replacement of only damaged parts, thus reducing usage costs and enhancing practicality, the specific technical solution adopted by this utility model is as follows: A ceramic packing support structure includes a main support mechanism, an adjustment mechanism, and a side support mechanism. The main support mechanism is fitted with an adjustment mechanism, which includes a pressure plate. The side wall of the pressure plate is uniformly and integrally formed with several assembled square columns, and an adjustment groove is opened in the assembled square columns. The side support mechanism includes an arc-shaped side plate, and an adjustment square column is integrally formed on the top of the inner wall of the arc-shaped side plate. The adjustment square column is inserted into the adjustment groove. A first positioning screw hole is opened on one side of the adjustment groove, and several second positioning screw holes are uniformly opened on the adjustment square column.

[0006] Furthermore, the main support mechanism includes a support chassis, a central column integrally formed on the top center of the support chassis, and a first hoisting stud integrally formed on the top center of the central column. An assembly threaded hole is opened in the center of the pressure plate, and the assembly threaded hole cooperates with the first hoisting stud.

[0007] Furthermore, a second lifting stud is integrally formed at the center of the top surface of the arc-shaped side plate, and the length of the second lifting stud is equal to the length of the first lifting stud.

[0008] Furthermore, the bottom of the inner wall of the arc-shaped side plate is integrally formed with a mounting column, and the mounting column is provided with a number of second mounting screw holes, and the bottom surface of the support chassis is provided with a number of first mounting screw holes evenly distributed.

[0009] Furthermore, the central axes of the supporting chassis, central column, first lifting stud, pressure plate, and assembly threaded hole are on the same straight line.

[0010] Furthermore, the diameters of the first positioning screw hole and the second positioning screw hole are equal.

[0011] Furthermore, the diameters of the first mounting screw hole and the second mounting screw hole are equal.

[0012] (III) Beneficial Effects Compared with the prior art, the present invention provides a ceramic filler support structure, which has the following beneficial effects: This utility model is equipped with a main support mechanism, an adjustment mechanism, and a side support mechanism. Through the coordinated work of the segmented main support mechanism, adjustment mechanism, and side support mechanism, the support can be flexibly adjusted and stabilized according to the size of the ceramic packing. The overall structure supports separate assembly and disassembly, which can not only adapt to the installation requirements of support rings in different positions inside the tower, but also only require replacement of the corresponding parts when local damage occurs, which significantly reduces maintenance costs and operation difficulty. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of a ceramic filler support structure according to an embodiment of the present utility model; Figure 2 This is a schematic diagram of the main support mechanism according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of the adjustment mechanism structure according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the side support mechanism according to an embodiment of the present utility model; Figure 5 According to the embodiments of this utility model Figure 1 Enlarged view of point A.

[0015] In the picture: 1. Main support mechanism; 101. Support chassis; 102. Central column; 103. First lifting stud; 104. First mounting screw hole; 2. Adjustment mechanism; 201. Pressure plate; 202. Assembly threaded hole; 203. Assembly square column; 204. Adjustment slide; 205. First positioning screw hole; 3. Side support mechanism; 301. Arc-shaped side plate; 302. Second lifting stud; 303. Adjustment square column; 304. Second positioning screw hole; 305. Mounting square column; 306. Second mounting screw hole. Detailed Implementation

[0016] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0017] According to an embodiment of the present invention, a ceramic filler support structure is provided.

[0018] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-5 As shown, a ceramic filler support structure according to an embodiment of the present invention includes a main support mechanism 1, an adjustment mechanism 2, and a side support mechanism 3. The adjustment mechanism 2 is sleeved on the main support mechanism 1. The adjustment mechanism 2 includes a pressure plate 201, and a plurality of assembled square columns 203 are uniformly integrally formed on the side wall of the pressure plate 201. An adjustment groove 204 is provided in the assembled square column 203. The side support mechanism 3 includes an arc-shaped side plate 301, and an adjustment square column 303 is integrally formed on the top of the inner wall of the arc-shaped side plate 301. The adjustment square column 303 is inserted into the adjustment groove 204. A first positioning screw hole 205 is provided on one side of the adjustment groove 204. A plurality of second positioning screw holes 304 are uniformly provided on the adjustment square column 303.

[0019] The main support mechanism 1, adjustment mechanism 2, and side support mechanism 3 are all integrally molded from ceramic or nylon 66 plastic materials, which have good corrosion resistance, can adapt to the working environment of ceramic packing, and can be used for the installation support of ceramic packing of different specifications and sizes within a certain range, making them more versatile.

[0020] Please refer to Figure 1 , Figure 2 and Figure 3As shown, the main support mechanism 1 includes a support chassis 101, a central column 102 integrally formed on the top center of the support chassis 101, and a first hoisting stud 103 integrally formed on the top center of the central column 102. An assembly threaded hole 202 is opened in the center of the pressure plate 201, and the assembly threaded hole 202 cooperates with the first hoisting stud 103.

[0021] The pressure plate 201 can be fixedly installed on the first lifting stud 103 to limit and fix the ceramic packing that is sleeved on the central column 102.

[0022] Please refer to Figure 1 As shown, a second lifting stud 302 is integrally formed in the center of the top surface of the arc-shaped side plate 301, and the length of the second lifting stud 302 is equal to the length of the first lifting stud 103.

[0023] The second lifting stud 302 and the first lifting stud 103 can be used to complete the hoisting and fixing installation of the support structure.

[0024] Please refer to Figure 2 and Figure 4 As shown, the bottom of the inner wall of the arc-shaped side plate 301 is integrally formed with a mounting column 305, and the mounting column 305 is provided with a number of second mounting screw holes 306, and the bottom surface of the support base 101 is provided with a number of first mounting screw holes 104 evenly.

[0025] By screwing nylon bolts into the first mounting screw hole 104 and the second mounting screw hole 306, the mounting column 305 and the support base 101 can be fixedly installed on the support ring, thus completing the fixed installation of the support structure.

[0026] Please refer to Figure 1 As shown, the central axes of the supporting chassis 101, the central column 102, the first lifting stud 103, the pressure plate 201, and the assembly threaded hole 202 are on the same straight line.

[0027] Please refer to Figure 5 As shown, the diameters of the first positioning screw hole 205 and the second positioning screw hole 304 are equal.

[0028] Please refer to Figure 5 As shown, the diameters of the first mounting screw hole 104 and the second mounting screw hole 306 are equal.

[0029] Working Principle: This utility model is equipped with a main support mechanism 1, an adjustment mechanism 2, and a side support mechanism 3. The main support mechanism 1 includes a support base 101, with a central column 102 integrally formed on the top center of the support base 101, and a first hoisting stud 103 integrally formed on the top center of the central column 102. The adjustment mechanism 2 includes a pressure plate 201, with an assembly threaded hole 202 in the center of the pressure plate 201. Several assembly square columns 203 are evenly integrally formed on the side wall of the pressure plate 201, and an adjustment groove 204 is formed inside the assembly square column 203. A first positioning screw hole 205 is formed on one side of the adjustment groove 204. The side support mechanism 3... Component 3 includes an arc-shaped side plate 301. An adjusting square column 303 is integrally formed on the top of the inner wall of the arc-shaped side plate 301, and a second positioning screw hole 304 is provided on the adjusting square column 303. An installation square column 305 is integrally formed on the bottom of the inner wall of the arc-shaped side plate 301, and a second installation screw hole 306 is provided on the installation square column 305. During installation, workers can insert the ceramic packing, main support mechanism 1, adjusting mechanism 2, and side support mechanism 3 into the tower through the manhole. Then, the components are assembled. First, the cylindrical ceramic packing is fitted onto the central column 102. Then, the pressure plate 201 is screwed onto the first lifting stud 103 through the assembly threaded hole 202. The bottom surface of the pressure plate 201 is brought into contact with the top surface of the ceramic packing to limit the top of the ceramic packing. Then, the adjusting column 303 is inserted into the adjusting groove 204. The insertion position of the adjusting column 303 is adjusted according to the diameter of the ceramic packing, so that several arc-shaped side plates 301 support the side wall of the ceramic packing. At this time, the first positioning screw hole 205 is connected with a second positioning screw hole 304, and it is fixed by screwing nylon bolts into the first positioning screw hole 205 and the second positioning screw hole 304. When the support ring installed in the packing tower is located above the ceramic packing, it can be fixed by the first lifting stud 103 and several second lifting studs 302 with corresponding nylon nuts. For installation and fixation, when the support ring is below the ceramic filler, the mounting column 305 is placed above the support ring, and at this time, the first mounting screw hole 104 is aligned with a set of second mounting screw holes 306. By screwing nylon bolts into the first mounting screw hole 104 and the second mounting screw hole 306, the mounting column 305 and the support base 101 can be fixedly installed on the support ring, completing the fixed installation of the support structure. When any of the main support mechanism 1, the adjustment mechanism 2 and the side support mechanism 3 is damaged, the user only needs to disassemble and replace the damaged mechanism, without the need for overall replacement. In the long run, this helps to reduce maintenance and usage costs and makes it more practical.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A ceramic filler support structure, comprising a main support mechanism (1), an adjustment mechanism (2), and a side support mechanism (3), characterized in that, An adjustment mechanism (2) is sleeved on the main support mechanism (1). The adjustment mechanism (2) includes a pressure plate (201), and the side wall of the pressure plate (201) is uniformly integrally formed with a number of assembled square columns (203). An adjustment groove (204) is opened in the assembled square column (203). The side support mechanism (3) includes an arc-shaped side plate (301), and the top of the inner wall of the arc-shaped side plate (301) is integrally formed with an adjustment square column (303). The adjustment square column (303) is inserted into the adjustment groove (204). A first positioning screw hole (205) is opened on one side of the adjustment groove (204). A number of second positioning screw holes (304) are uniformly opened on the adjustment square column (303).

2. The ceramic filler support structure according to claim 1, characterized in that, The main support mechanism (1) includes a support chassis (101), a central column (102) is integrally formed on the top center of the support chassis (101), and a first hoisting stud (103) is integrally formed on the top center of the central column (102). An assembly threaded hole (202) is opened in the center of the pressure plate (201), and the assembly threaded hole (202) cooperates with the first hoisting stud (103).

3. The ceramic filler support structure according to claim 1, characterized in that, The arc-shaped side plate (301) has a second lifting stud (302) integrally formed in the center of its top surface, and the length of the second lifting stud (302) is equal to the length of the first lifting stud (103).

4. The ceramic filler support structure according to claim 2, characterized in that, The bottom of the inner wall of the arc-shaped side plate (301) is integrally formed with a mounting column (305), and the mounting column (305) is provided with a number of second mounting screw holes (306). The bottom surface of the support base (101) is provided with a number of first mounting screw holes (104).

5. A ceramic filler support structure according to claim 2, characterized in that, The central axes of the supporting chassis (101), the central column (102), the first lifting stud (103), the pressure plate (201), and the assembly threaded hole (202) are on the same straight line.

6. The ceramic filler support structure according to claim 1, characterized in that, The diameters of the first positioning screw hole (205) and the second positioning screw hole (304) are equal.

7. A ceramic filler support structure according to claim 4, characterized in that, The diameters of the first mounting screw hole (104) and the second mounting screw hole (306) are equal.

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