Multifunctional environment-friendly packing tower component

Abstract

The application relates to a multifunctional environment-friendly filler tower inner part, and relates to the technical field of a filler tower, which comprises a mounting cylinder, the inside of the mounting cylinder is provided with a mounting frame, a limiting groove is formed in the surface of the mounting frame, a limiting block is fixedly connected to the inside of the mounting cylinder, the limiting block penetrates into the inside of the limiting groove, an adjusting bin is fixedly connected to the surface of the mounting frame, the inside of the adjusting bin penetrates, and the bottom end of the first rotating shaft is fixedly connected with a first bevel gear. The application realizes the preliminary positioning of the mounting frame in the mounting cylinder through the sliding cooperation of the limiting block and the limiting groove, the first rotating shaft is driven to rotate through a knob, the screw pipe can be fixedly connected with the positioning hole under the cooperation of the first bevel gear and a second bevel gear, thereby forming a double positioning structure, the flexibility of the position adjustment of the mounting frame is ensured, the connection stability is ensured, the working condition requirements of different fillers and different fluids of the filler tower can be met, and the multifunctionality of the equipment is improved.

Description

Technical Field

[0001] This application relates to the field of packed tower technology, and in particular to a multifunctional environmentally friendly packed tower internal component. Background Technology

[0002] Packed towers are characterized by low fluid resistance and suitability for processes with large gas volumes and small liquid volumes. Liquid flows downwards along the packing surface, while gas and liquid flow counter-currently or concurrently, depending on the specific reaction. Packed towers typically contain a small amount of liquid, and regardless of whether it's gas or liquid, the flow pattern within the tower is close to piston flow. If a solid phase is generated during the reaction, packed towers are not recommended. Packed towers are filled with various shapes of packing material, allowing liquid to flow along the packing surface to form a liquid film, dispersed within the continuously flowing gas. The gas-liquid two-phase contact surface is on the liquid film surface of the packing. With the development of the petrochemical industry, packed towers have received increasing attention, and packed tower technology has made significant progress, resulting in the emergence of many high-efficiency packings and new tower internals, especially the continuous development and application of new, high-efficiency structured packings.

[0003] However, the existing packed tower internals have relatively fixed structures and limited functions, making it inconvenient to adjust the support position of the packing. Therefore, they are not suitable for the working conditions of different packings and different fluids. In order to solve the above problems, a multifunctional environmentally friendly packed tower internal is proposed. Utility Model Content

[0004] The purpose of this application is to provide a multifunctional environmentally friendly packed tower internal component, which has the advantages of easy and flexible adjustment of the support position of the packing and adaptability to the working conditions of different packings and different fluids in the packed tower.

[0005] This application provides a multifunctional environmentally friendly packed tower internal component, which adopts the following technical solution: A multifunctional environmentally friendly packed tower internal component includes an installation cylinder, an installation frame is provided inside the installation cylinder, a limit groove is formed on the surface of the installation frame, a limit block is fixedly connected inside the installation cylinder, the limit block passes through the limit groove, an adjustment chamber is fixedly connected to the surface of the installation frame, a first bevel gear is fixedly connected to the bottom end of the adjustment chamber, a second rotating shaft is rotatably connected to the inside of the adjustment chamber through a bearing, a second bevel gear is fixedly connected to the surface of the second rotating shaft, the first bevel gear and the second bevel gear mesh with each other, a threaded column is fixedly connected to one end of the second rotating shaft, a threaded tube is threadedly connected to the surface of the threaded column, a positioning hole is formed on the surface of the limit block, and a protective net is embedded on the surface of the installation frame.

[0006] By adopting the above technical solution, the initial positioning of the mounting frame in the mounting cylinder is achieved through the sliding cooperation of the limiting block and the limiting groove. Furthermore, the first rotating shaft is rotated by the knob, and with the cooperation of the first bevel gear and the second bevel gear, the threaded tube can be locked and fixed with the positioning hole, thus forming a double positioning structure. This ensures both the flexibility of the mounting frame position adjustment and the stability of the connection, adapting to the working conditions of different packings and different fluids in the packed tower and improving the multi-functionality of the equipment.

[0007] Preferably, there are two sets of limiting grooves and limiting blocks, which are symmetrically arranged inside the mounting cylinder. There are multiple positioning holes, which are evenly arranged on the surface of the limiting blocks. The threaded tube matches the positioning holes.

[0008] By adopting the above technical solution, the two sets of symmetrical limiting grooves and limiting blocks can evenly distribute the force on the mounting frame, avoiding the mounting frame from tilting or getting stuck due to force on one side. Multiple evenly arranged positioning holes match the threaded tube, which facilitates multi-level height adjustment of the mounting frame.

[0009] Preferably, a handle is fixedly connected to the upper surface of the mounting frame, and there are two sets of handles arranged symmetrically on the surface of the mounting frame.

[0010] By adopting the above technical solution, the two sets of symmetrical handles provide force points for the placement and positioning of the mounting frame, making it easier for operators to quickly put the mounting frame into or take out the mounting cylinder, reducing physical exertion during installation and maintenance, and improving maintenance efficiency.

[0011] Preferably, a slider is fixedly connected to the surface of the threaded tube, and there are two sets of sliders arranged symmetrically on the surface of the threaded tube. A groove is provided inside the adjustment chamber.

[0012] By adopting the above technical solution, the two sets of symmetrical sliders on the surface of the threaded tube cooperate with the sliding groove in the adjustment chamber to restrict the synchronous rotation of the threaded tube with the threaded column, ensuring that the threaded tube moves only in a straight line along the axial direction, ensuring that the threaded tube is accurately inserted into the positioning hole, and avoiding positioning failure caused by the threaded tube shifting during the movement.

[0013] Preferably, there are two sets of slides, which are symmetrically arranged inside the adjustment chamber, and the slider is movably connected inside the slide.

[0014] By adopting the above technical solution, the two sets of symmetrical slides provide a stable guide trajectory for the slider, preventing the slider from deviating laterally during movement, ensuring that the threaded tube always moves along the axial direction of the positioning hole on the limit block, and improving the adjustment accuracy and reliability of the positioning structure.

[0015] Preferably, a knob is fixedly connected to the top end of the first rotating shaft, and the surface of the knob is provided with anti-slip texture.

[0016] By adopting the above technical solution, the knob at the top of the first rotating shaft makes it easy for the operator to manually drive the transmission structure. The anti-slip texture on the surface can increase the friction between the hand and the knob, which not only improves the labor-saving operation, but also reduces the operation error caused by hand slippage.

[0017] Preferably, the surface of the mounting cylinder is provided with mounting grooves, and there are two sets of mounting grooves, which are symmetrically arranged on the surface of the mounting cylinder.

[0018] By adopting the above technical solution, the mounting groove provides a precise and dedicated mounting carrier for the sealing ring, which can effectively limit the sealing ring and prevent misalignment during installation. The symmetrically distributed structure allows the sealing rings in the two mounting grooves to bear the sealing pressure evenly, avoiding excessive stress on one side of the seal and premature failure, thus significantly improving the overall sealing reliability.

[0019] Preferably, a sealing ring is provided inside the mounting groove, and the sealing ring is made of rubber material.

[0020] By adopting the above technical solution, the rubber sealing ring in the installation groove can fill the gap between the installation cylinder and the packing tower, and achieve a tight seal by utilizing the elastic deformation of the rubber, effectively preventing the fluid in the tower from flowing down through the gap between the surface of the installation cylinder and the tower body and affecting the filtration effect.

[0021] In summary, this application includes at least one of the following beneficial technical effects: This multifunctional environmentally friendly packed tower internal component achieves initial positioning of the mounting frame within the mounting cylinder through the sliding engagement of the limiting block and the limiting groove. Furthermore, by rotating the first rotating shaft via a knob, the threaded tube can be engaged and fixed with the positioning hole through the engagement of the first and second bevel gears, thus forming a dual positioning structure. This ensures both the flexibility of the mounting frame position adjustment and the stability of the connection, adapting to the working conditions of different packings and fluids in the packed tower and enhancing the versatility of the equipment. Attached Figure Description

[0022] Figure 1 This is a structural schematic diagram of the front cross-section of this application; Figure 2 This is a top view of the structure of this application; Figure 3 This utility model Figure 1 Enlarged structural diagram at point A; Figure 4 This is a three-dimensional structural diagram of the mounting frame in this application. Figure 5 This is a three-dimensional structural diagram of the threaded pipe in this application.

[0023] In the picture: 1. Mounting cylinder; 2. Mounting frame; 3. Adjustment chamber; 4. First rotating shaft; 5. First bevel gear; 6. Second rotating shaft; 7. Second bevel gear; 8. Threaded column; 9. Threaded tube; 10. Slider; 11. Slide groove; 12. Limiting groove; 13. Limiting block; 14. Positioning hole; 15. Knob; 16. Handle; 17. Protective net; 18. Mounting groove; 19. Sealing ring. Detailed Implementation

[0024] The following is in conjunction with the appendix Figure 1 - Appendix Figure 5 This application will be described in further detail below.

[0025] Example 1: A multifunctional environmentally friendly packed tower internal component, referring to... Figure 1 , Figure 2 and Figure 3 The system includes a mounting cylinder 1, an mounting frame 2 inside the mounting cylinder 1, a limiting groove 12 on the surface of the mounting frame 2, and a limiting block 13 fixedly connected inside the mounting cylinder 1. The limiting block 13 passes through the limiting groove 12. The initial positioning of the mounting frame 2 within the mounting cylinder 1 is achieved through the sliding engagement of the limiting block 13 and the limiting groove 12. Furthermore, the first rotating shaft 4 is rotated by a knob 15. With the cooperation of the first bevel gear 5 and the second bevel gear 7, the threaded tube 9 can be engaged and fixed with the positioning hole 14, thus forming a double positioning structure. This ensures both the flexibility of adjusting the position of the mounting frame 2 and the stability of the connection. The structure is adaptable to different packing materials and fluids in the packed tower, enhancing the equipment's versatility. An adjustment chamber 3 is fixedly connected to the surface of the mounting frame 2. The interior of the adjustment chamber 3 is perforated. The bottom end of the first rotating shaft 4 is fixedly connected to the first bevel gear 5. The interior of the adjustment chamber 3 is rotatably connected to the second rotating shaft 6 via a bearing. The surface of the second rotating shaft 6 is fixedly connected to the second bevel gear 7. The first bevel gear 5 and the second bevel gear 7 mesh with each other. One end of the second rotating shaft 6 is fixedly connected to a threaded column 8. The surface of the threaded column 8 is threadedly connected to a threaded tube 9. The surface of the limiting block 13 is provided with a positioning hole 14. The surface of the mounting frame 2 is embedded with a protective net 17.

[0026] Please see Figure 1 , Figure 2 and Figure 3There are two sets of limiting grooves 12 and limiting blocks 13, which are symmetrically arranged inside the mounting cylinder 1. There are multiple positioning holes 14, which are evenly arranged on the surface of the limiting blocks 13. The threaded tube 9 matches the positioning holes 14. The two sets of symmetrical limiting grooves 12 and limiting blocks 13 can evenly distribute the force on the mounting frame 2, preventing the mounting frame 2 from tilting or jamming due to unilateral force. The multiple evenly arranged positioning holes 14 match the threaded tube 9, which facilitates multi-level height adjustment of the mounting frame 2. The upper surface of the mounting frame 2 is fixedly connected to a handle 16. There are two sets of handles 16, which are symmetrically arranged on the surface of the mounting frame 2. The two sets of symmetrical handles 16 provide force points for the mounting frame 2 to be picked up, placed, and positioned, making it easy for operators to quickly put the mounting frame 2 into or take out the mounting cylinder 1, reducing physical exertion during installation and maintenance, and improving maintenance efficiency.

[0027] Please see Figure 1 , Figure 2 and Figure 3 A slider 10 is fixedly connected to the surface of the threaded tube 9. There are two sets of sliders 10, which are symmetrically arranged on the surface of the threaded tube 9. A groove 11 is opened inside the adjustment chamber 3. The two sets of symmetrical sliders 10 on the surface of the threaded tube 9 cooperate with the groove 11 in the adjustment chamber 3 to limit the synchronous rotation of the threaded tube 9 with the threaded column 8, ensuring that the threaded tube 9 moves only in a straight line along the axial direction. This ensures that the threaded tube 9 is accurately inserted into the positioning hole 14 and avoids the threaded tube 9 from deviating during the movement, which would cause positioning failure. There are two sets of grooves 11, which are symmetrically arranged inside the adjustment chamber 3. The slider 10 is movably connected inside the groove 11. The two sets of symmetrical grooves 11 provide a stable guide trajectory for the slider 10, preventing the slider 10 from deviating laterally during the movement. This ensures that the threaded tube 9 always moves along the axial direction of the positioning hole 14 on the limit block 13, improving the adjustment accuracy and reliability of the positioning structure.

[0028] Please see Figure 1 , Figure 2 and Figure 3A knob 15 is fixedly connected to the top of the first rotating shaft 4. The surface of the knob 15 has anti-slip textures. The knob 15 at the top of the first rotating shaft 4 facilitates manual operation of the transmission structure. The anti-slip textures increase the friction between the hand and the knob 15, improving ease of operation and reducing operational errors caused by slipping. The surface of the mounting cylinder 1 has mounting grooves 18. There are two sets of mounting grooves 18, symmetrically arranged on the surface of the mounting cylinder 1. The mounting grooves 18 provide a precise and dedicated mounting carrier for the sealing ring 19, effectively forming a seal on the sealing ring 19. The limiting structure prevents misalignment during installation. The symmetrically distributed structure ensures that the sealing rings 19 in the two mounting grooves 18 bear the sealing pressure evenly, avoiding premature failure due to excessive force on one side of the seal, and significantly improving the overall sealing reliability. The mounting groove 18 is equipped with a sealing ring 19 made of rubber material. The rubber sealing ring 19 in the mounting groove 18 can fill the gap between the mounting cylinder 1 and the packing tower. The elastic deformation of the rubber achieves a tight seal, effectively preventing the fluid in the tower from flowing down through the gap between the surface of the mounting cylinder 1 and the tower body and affecting the filtration effect.

[0029] The implementation principle of this application embodiment is as follows: First, the operator uses the two sets of handles 16 on the upper surface of the mounting frame 2 to vertically place the mounting frame 2 into the mounting cylinder 1, and inserts the two sets of limiting blocks 13 on the inner wall of the mounting cylinder 1 into the limiting grooves 12 on the surface of the mounting frame 2. With the cooperation of the limiting blocks 13 and the limiting grooves 12, the radial sway of the mounting frame 2 is restricted, allowing it to move only along the axial direction. Then, according to the actual working conditions of the packed tower, the operator rotates the knob 15 at the top of the first rotating shaft 4, so that the first rotating shaft 4 rotates synchronously through the first bevel gear 5 at its bottom end. The first bevel gear 5 and the second bevel gear 7 are matched When closed, the second rotating shaft 6 and the threaded column 8 at one end rotate, and with the cooperation of the sliding groove 11 and the slider 10, the threaded tube 9 of the threaded column 8 moves in a directional manner. When the threaded tube 9 moves into the interior of the positioning hole 14, the operator stops rotating the knob 15, thereby fixing the mounting frame 2. If the position of the mounting frame 2 needs to be adjusted, rotate the knob 15 in the opposite direction to make the threaded tube 9 exit the positioning hole 14. After sliding the mounting frame 2 along the limiting groove 12 to the target position, repeat the above operation to complete the re-fixing. Then, the packing is placed on the surface of the protective net 17, thereby starting the filtration of the fluid inside the packed tower.

Claims

1. A multifunctional environmentally friendly packed tower internal component, comprising an installation cylinder (1), characterized in that: The mounting cylinder (1) is provided with a mounting frame (2) inside. A limiting groove (12) is opened on the surface of the mounting frame (2). A limiting block (13) is fixedly connected inside the mounting cylinder (1). The limiting block (13) passes through the inside of the limiting groove (12). An adjustment chamber (3) is fixedly connected to the surface of the mounting frame (2). A first rotating shaft (4) passes through the inside of the adjustment chamber (3). The adjustment chamber (3) and the first rotating shaft (4) are rotatably connected by a bearing. The bottom end of the first rotating shaft (4) is fixedly connected to the first bevel gear (5). The inside of the adjustment chamber (3) is rotatably connected to the second rotating shaft (6) through the bearing. The surface of the second rotating shaft (6) is fixedly connected to the second bevel gear (7). The first bevel gear (5) and the second bevel gear (7) mesh with each other. One end of the second rotating shaft (6) is fixedly connected to the threaded column (8). The surface of the threaded column (8) is threadedly connected to the threaded tube (9). The surface of the limiting block (13) is provided with a positioning hole (14). The surface of the mounting frame (2) is embedded with a protective net (17).

2. The multifunctional environmentally friendly packed tower internals according to claim 1, characterized in that: There are two sets of the limiting groove (12) and the limiting block (13), which are symmetrically arranged inside the mounting cylinder (1). There are multiple positioning holes (14), which are evenly arranged on the surface of the limiting block (13). The threaded tube (9) matches the positioning hole (14).

3. The multifunctional environmentally friendly packed tower internals according to claim 1, characterized in that: The upper surface of the mounting frame (2) is fixedly connected with a handle (16). There are two sets of handles (16), which are symmetrically arranged on the surface of the mounting frame (2).

4. The multifunctional environmentally friendly packed tower internals according to claim 1, characterized in that: The surface of the threaded tube (9) is fixedly connected to a slider (10). There are two sets of sliders (10), which are symmetrically arranged on the surface of the threaded tube (9). The adjustment chamber (3) is provided with a groove (11).

5. The multifunctional environmentally friendly packed tower internals according to claim 4, characterized in that: There are two sets of slide grooves (11), which are symmetrically arranged inside the regulating chamber (3), and the slider (10) is movably connected inside the slide groove (11).

6. The multifunctional environmentally friendly packed tower internals according to claim 1, characterized in that: A knob (15) is fixedly connected to the top of the first rotating shaft (4), and the surface of the knob (15) is provided with anti-slip texture.

7. The multifunctional environmentally friendly packed tower internals according to claim 1, characterized in that: The surface of the mounting cylinder (1) is provided with mounting grooves (18), and there are two sets of mounting grooves (18) arranged symmetrically on the surface of the mounting cylinder (1).

8. The multifunctional environmentally friendly packed tower internals according to claim 7, characterized in that: The mounting groove (18) is provided with a sealing ring (19), which is made of rubber material.

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