Carbon steel production waste crushing device
Patent Information
- Application Number
- CN202522050486.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-24
AI Technical Summary
[0002]碳素钢在进行冶炼生产加工的过程中,会产生大量的固体废料,这些固定废料包括炉渣、钢渣、石墨粉以及碳粉等颗粒物杂质,这些废渣混合在一起形成不规则的块状结构,由于这些废料中的铁可以进行回收利用,因此,为了方便回收这些废钢材,就需要对钢废料进行破碎,从而筛分出废料中的铁,这些废料首先会输送至破碎设备中进行处理,经过破碎辊的挤压,从而将废料形成细小的块状结构,但是废料在经过挤压破碎过后,一些废料碎块的表面会产生裂缝,但是整体还是粘连在一起并没有完全分离,这些未完全分离的碎块在进过磁选机进行筛分时,会使得一些不需要的废料一同被筛出,这影响了筛分回收的铁废料的质量
[0014]本实用新型的上述技术方案具有以下有益效果:本实用新型通过在排料通道内设置破碎器,经由破碎辊破碎后的废料在掉落时,会撞击到破碎通道内的破碎器,这使得那些出现裂缝但粘连在一起的废料在收到撞击时可以完全裂开,从而提高了废料块破碎后的粒度,并尽可能的分离钢铁废料与其他废料,给后续钢铁废料的回收带来极大的便利。
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Figure CN224894251U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of steel waste treatment equipment, specifically to a crushing device for carbon steel production waste. Background Technology
[0002] During the smelting and processing of carbon steel, a large amount of solid waste is generated. This solid waste includes slag, steel slag, graphite powder, and carbon powder, among other particulate impurities. These wastes mix together to form irregular block structures. Since the iron in this waste can be recycled, it is necessary to crush the steel scrap to separate the iron. This waste is first transported to crushing equipment for processing. After being squeezed by crushing rollers, the waste is formed into small block structures. However, after crushing, some waste fragments develop cracks on their surface, but they are still stuck together and not completely separated. When these incompletely separated fragments are screened by a magnetic separator, some unwanted waste is also screened out, which affects the quality of the iron scrap recovered. Utility Model Content
[0003] The purpose of this utility model is to address the shortcomings of the existing technology by providing a carbon steel production waste crushing device to solve the aforementioned technical problems.
[0004] The present invention adopts the following technical solution: a crushing device for carbon steel production waste, including a crushing cylinder, a feed inlet at the top of the crushing cylinder, a discharge outlet at the bottom of the crushing cylinder, a discharge channel at the discharge outlet, two crushing rollers with crushing teeth symmetrically arranged inside the crushing cylinder below the corresponding feed inlet, the two crushing rollers rotating in opposite directions, a vertical crusher arranged inside the discharge channel, a slowing channel arranged at the bottom of the discharge channel, a plurality of slowing belts evenly distributed inside the slowing channel, and gaps between each slowing belt.
[0005] Furthermore, the crusher includes a mounting crossbar disposed at the bottom of the discharge channel, a vertical pole is vertically disposed in the middle of the mounting crossbar, and a number of crushing blades are evenly distributed circumferentially from top to bottom on the upper end of the vertical pole.
[0006] Furthermore, a triangular cross-section guide platform is provided at the top of the mounting crossbar, with one end of the guide platform facing upwards. A clearance opening is provided on the guide platform at the position corresponding to the upright, and the lower end of the upright passes through the clearance opening and is fixedly connected to the top of the mounting crossbar.
[0007] Furthermore, the top of the pole is provided with a protruding spike structure.
[0008] Furthermore, the crushing blades are arranged in a staggered manner along the circumference of the upright, one end of the crushing blades is fixedly connected to the side wall of the upright, and the end of the crushing blades away from the upright is provided with protruding spikes.
[0009] Furthermore, the deceleration channel is symmetrically provided with clearance gaps on both sides, and the deceleration belt extends outward along the clearance gaps on both sides. The deceleration channel is provided with a mounting plate below the corresponding clearance gaps on both sides, and a mounting platform is provided on the mounting plate. The end of the deceleration belt extending outward from the deceleration channel is fixed on the mounting platform.
[0010] Furthermore, rotating shaft seats are symmetrically arranged on the front and rear sides of the mounting plate on one side, and a rotating shaft is arranged between the rotating shaft seats. An oscillating roller is arranged on the outer side of the rotating shaft, and the oscillating roller is eccentrically connected to the rotating shaft. The oscillating roller is located below the deceleration belt and is in contact with the lower end face of the deceleration belt.
[0011] Furthermore, a rotating handwheel is provided at one end of the rotating shaft, and an operating lever is provided on the rotating handwheel.
[0012] Furthermore, inclined baffles are provided on the inner walls of both sides of the crushing cylinder at positions above the crushing rollers, with the baffles avoiding the feed inlet.
[0013] Furthermore, the lower end of the crushing cylinder has a constricted structure, and the discharge channel is located at the lowest end of the constricted structure of the crushing cylinder.
[0014] The above-mentioned technical solution of this utility model has the following beneficial effects: By setting a crusher in the discharge channel, the waste material crushed by the crushing roller will hit the crusher in the crushing channel when it falls. This allows the waste material that has cracks but is stuck together to completely break apart when it is hit, thereby improving the particle size of the crushed waste block and separating steel waste from other waste materials as much as possible, which greatly facilitates the subsequent recycling of steel waste. Attached Figure Description
[0015] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:
[0016] Figure 1 This is a schematic diagram of the main cross-sectional structure of an embodiment of the present utility model;
[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0018] Figure 3This is a top view of the crusher in an embodiment of the present invention;
[0019] Figure 4 This is a top cross-sectional view of the slow-speed channel in an embodiment of the present invention. Detailed Implementation
[0020] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the scope of protection of the present invention is not limited to the specific embodiments disclosed below.
[0022] like Figure 1-4 As shown in the figure, this utility model embodiment provides a crushing device for carbon steel production waste, including a crushing cylinder 1, a feed inlet 2 at the top of the crushing cylinder 1, a discharge outlet at the bottom of the crushing cylinder 1, a discharge channel 3 at the discharge outlet, two crushing rollers 4 with crushing teeth symmetrically arranged inside the crushing cylinder 1 below the corresponding feed inlet 2, the two crushing rollers 4 rotating in opposite directions, the crushing rollers 4 being driven to rotate by a motor, a vertical crusher being arranged inside the discharge channel 3, a slowing channel 5 being arranged at the bottom of the discharge channel 4, and a plurality of slowing belts 6 being evenly distributed inside the slowing channel 5, with gaps between each slowing belt 6.
[0023] The crusher includes a mounting crossbar 7 at the bottom of the discharge channel 3, a vertical pole 8 in the middle of the mounting crossbar 7, and several crushing blades 9 evenly distributed circumferentially from top to bottom on the upper end of the vertical pole 8.
[0024] The top of the mounting crossbar 7 is provided with a flow guide platform 10 with a triangular cross-section. The end of the flow guide platform 10 with a sharp corner is arranged upward. A clearance opening is provided on the flow guide platform 10 at the position corresponding to the upright 8. The lower end of the upright 8 passes through the clearance opening and is fixedly connected to the top of the mounting crossbar 7.
[0025] The top of the upright 8 is provided with a protruding spike structure 11.
[0026] The crushing blades 9 are arranged in a staggered manner along the circumference of the upright 8. One end of the crushing blades 9 is fixedly connected to the side wall of the upright 8, and the end of the crushing blades 9 away from the upright 8 is provided with protruding spikes.
[0027] The deceleration channel 5 has symmetrical clearance gaps 5a on both sides. The deceleration belt 6 extends outward along the clearance gaps 5a on both sides. The deceleration channel 5 has a mounting plate 12 below the corresponding clearance gaps 5a on both sides. The mounting plate 12 has a mounting platform 13. The end of the deceleration belt 6 extending outward from the deceleration channel 5 is fixed on the mounting platform 13.
[0028] A rotating shaft seat 14 is symmetrically arranged on the front and rear sides of the mounting plate 12 on one side. A rotating shaft 15 is arranged between the rotating shaft seats 14. A vibrating roller 16 is arranged on the outer side of the rotating shaft 15. The vibrating roller 16 is eccentrically connected to the rotating shaft 15, that is, the rotating shaft 15 is installed at a position off the central axis of the vibrating roller 16. In this way, when the rotating shaft 15 is driven to rotate, the vibrating roller 16 can move up and down. The vibrating roller 16 is located below the deceleration belt 6 and contacts the lower end face of the deceleration belt 6. When the vibrating roller 16 rotates, it will move up and down. In this way, the vibrating roller 16 will cause the deceleration belt 6 to vibrate, thus preventing the accumulation of broken waste material and its jamming on the deceleration belt 6.
[0029] A rotating handwheel 17 is provided at one end of the rotating shaft 15, and an operating lever 18 is provided on the rotating handwheel 17.
[0030] Inclined baffles 19 are provided on the inner walls of both sides of the crushing cylinder 1 above the corresponding crushing rollers 4, and the baffles 19 on both sides avoid the feed inlet 2.
[0031] The lower end of the crushing cylinder 1 has a constricted structure, and the discharge channel 3 is located at the lowest end of the constricted structure of the crushing cylinder 1.
[0032] The working principle of this utility model is as follows: After cooling, steelmaking waste is conveyed by a conveying device. The waste is fed into the crushing cylinder 1 through the feed inlet 2 at the top of the crushing cylinder 1. The two crushing rollers 4 are started to rotate, and the waste is crushed between the two crushing rollers 4. The crushed waste falls downward into the discharge channel 3. During the fall, the waste collides with the spike structure 11 at the top of the upright 8 and the crushing blades 9, thus performing secondary crushing on the already broken but not completely separated waste. The inclined surface of the guide table 10 prevents the crushed waste from accumulating on the mounting crossbar 7. Subsequently, the waste falls into the deceleration channel 5. After contacting the deceleration belt, the material can be decelerated to avoid generating a large amount of dust when the waste falls. The waste contacts the deceleration belt 6 and falls through the gap between the deceleration belts 6. The fallen waste falls along the opening at the lower end of the deceleration channel 5 onto the conveying equipment. Then, the waste is conveyed by the conveying equipment and then the iron material is magnetically collected by the magnetic separator. After the crushing and recycling operation is completed, the handwheel 17 can be manually rotated to control the up and down movement of the vibrating roller 16. The vibrating roller 16 contacts the deceleration belt 6 and causes the deceleration belt 6 to vibrate. In this way, the crushed material can fall on the deceleration belt 6, thus avoiding the accumulation of material.
[0033] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A carbon steel production waste crushing device, characterized in that: The device includes a crushing cylinder, with a feed inlet at the top and a discharge outlet at the bottom. A discharge channel is provided at the discharge outlet. Two crushing rollers with crushing teeth are symmetrically arranged inside the crushing cylinder below the corresponding feed inlet. The two crushing rollers rotate in opposite directions. A vertical crusher is provided inside the discharge channel. A deceleration channel is provided at the bottom of the discharge channel. Several deceleration belts are evenly distributed inside the deceleration channel, and gaps are provided between each deceleration belt.
2. The carbon steel production waste crushing device according to claim 1, characterized in that: The crusher includes a mounting crossbar at the bottom of the discharge channel, a vertical pole is vertically mounted in the middle of the mounting crossbar, and several crushing blades are evenly distributed circumferentially from top to bottom on the upper end of the vertical pole.
3. The carbon steel production waste crushing device according to claim 2, characterized in that: The top of the mounting crossbar is provided with a flow guide platform with a triangular cross-section. The end of the flow guide platform with a sharp corner is arranged upward. A clearance opening is provided on the flow guide platform at the position corresponding to the upright. The lower end of the upright passes through the clearance opening and is fixedly connected to the top of the mounting crossbar.
4. The carbon steel production waste crushing device according to claim 3, characterized in that: The top of the pole is provided with a protruding spike structure.
5. The carbon steel production waste crushing device according to claim 4, characterized in that: The crushing blades are arranged in a staggered manner along the circumference of the upright. One end of the crushing blade is fixedly connected to the side wall of the upright, and the end of the crushing blade away from the upright is provided with a protruding spike.
6. The carbon steel production waste crushing device according to claim 1, characterized in that: The deceleration channel has symmetrical clearance gaps on both sides. The deceleration belt extends outward along the clearance gaps on both sides. The deceleration channel has a mounting plate below the clearance gaps on both sides. The mounting plate has a mounting platform. The end of the deceleration belt extending outward from the deceleration channel is fixed on the mounting platform.
7. The carbon steel production waste crushing device according to claim 6, characterized in that: The mounting plate on one side is symmetrically provided with rotating shaft seats on both the front and rear sides. A rotating shaft is provided between the rotating shaft seats. An oscillating roller is provided on the outer side of the rotating shaft. The oscillating roller is eccentrically connected to the rotating shaft. The oscillating roller is located below the deceleration belt and is in contact with the lower end face of the deceleration belt.
8. The carbon steel production waste crushing device according to claim 7, characterized in that: One end of the rotating shaft is provided with a rotating handwheel, and the rotating handwheel is provided with an operating lever.
9. The carbon steel production waste crushing device according to claim 7, characterized in that: Inclined baffles are provided on the inner walls of both sides of the crushing cylinder above the crushing rollers, and the baffles on both sides avoid the feed inlet.
10. The carbon steel production waste crushing device according to claim 1, characterized in that: The lower end of the crushing cylinder has a constricted structure, and the discharge channel is located at the lowest end of the constricted structure of the crushing cylinder.