End cover split device for a ball mill

CN224894294UActive Publication Date: 2026-10-27HUNAN DJY-TECH CO LTD
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Patent Information

Application Number
CN202522566652.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-03
Publication Date
2026-10-27
Estimated Expiration
2035-12-03

AI Technical Summary

Technical Problem

[0002]球磨机是将物料和研磨球放入滚筒内,转动滚筒,通过滚筒内的搅拌桨叶将物料和研磨球进行搅拌混合研磨,研磨后会有粉尘粘附在滚筒的内壁上,换不同物料研磨前,要对滚筒内部进行清理;球磨机的滚筒上一般都会设置一个窗口,通过这个窗口对滚筒内部进行清理,对于大型球磨机,工人可以通过这个窗口进入滚筒内部对滚筒内部进行清理,但是,对于中小型球磨机,由于其尺寸问题,工人很难或者不能通过窗口进入到滚筒内对滚筒内部清理,为此,对于中小型球磨机内部的清理,一般是先将端盖与筒身连接的螺栓取下,工人再通过车间内的行车挂住端盖并吊开,然后工人进入筒身内对滚筒内部进行清理,清理完毕后,再通过行车把端盖吊至预定位置,将端盖与筒身通过螺栓连接;在此过程中存在以下问题,由于端盖的重量问题,在行车将端盖吊开后,也需要降低端盖的垂直高度,以避免行车的链条断裂而导致端盖掉下来,否则存在安全隐患,在此基础上,将端盖吊回原来的位置时,则要考虑端盖上、下、左、右的位置,操作起来非常麻烦且耗费人工

Benefits of technology

本实用新型提供的一种球磨机的端盖分体装置,包括底座和设在底座上的移动组件,所述移动组件和球磨机的端盖组件连接,用于驱动端盖组件闭合球磨机的筒身的一端开口和打开球磨机的筒身的一端开口;采用上述结构,通过移动组件将与筒身连接的端盖组件有规律的分开以及合拢,在端盖组件与筒身分开后,工人就可以进入滚筒内部,对滚筒内部进行清洗。

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Abstract

The utility model provides a kind of end cover split device of ball mill, including base and the moving assembly being arranged on base, the moving assembly and the end cover component of ball mill are connected, for driving end cover component to close the one end opening of the barrel of ball mill and open the one end opening of the barrel of ball mill;Adopt above structure, by moving assembly, the end cover component connected with barrel is regularly separated and folds, after end cover component and barrel are separated, worker can enter the inside of drum, and the inside of drum is cleaned.
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Description

Technical Field

[0001] This utility model belongs to the field of ball mill technology, and in particular relates to a ball mill end cap split device. Background Technology

[0002] A ball mill works by placing materials and grinding balls inside a drum. The drum rotates, and the agitator blades inside stir, mix, and grind the materials and grinding balls. After grinding, dust adheres to the inner wall of the drum. Before grinding different materials, the inside of the drum must be cleaned. Ball mill drums typically have a window for cleaning the interior. For large ball mills, workers can enter the drum through this window for cleaning. However, for small and medium-sized ball mills, due to their size, it is difficult or impossible for workers to enter the drum through the window for cleaning. Therefore, cleaning the interior of small and medium-sized ball mills... The general procedure is to first remove the bolts connecting the end cap to the drum body, then use an overhead crane in the workshop to lift the end cap open. Workers then enter the drum body to clean the inside of the drum. After cleaning, the overhead crane lifts the end cap back to the designated position and connects it to the drum body with bolts. However, this process presents several problems. Due to the weight of the end cap, after the overhead crane lifts it open, the vertical height of the end cap needs to be lowered to prevent the crane chain from breaking and causing the end cap to fall, which would pose a safety hazard. Furthermore, when lifting the end cap back to its original position, the top, bottom, left, and right positions of the end cap must be considered, making the operation very cumbersome and labor-intensive.

[0003] To this end, the applicant developed a small to medium-sized ball mill that is easy to open the end cover for cleaning the inside of the drum. Utility Model Content

[0004] To achieve the above objectives and improve the problems existing in the prior art, an end cap splitting device for a ball mill is provided. The present invention adopts the following technical solution: This utility model provides a ball mill end cover splitting device, including a base and a movable component disposed on the base. The movable component is connected to the ball mill end cover assembly and is used to drive the end cover assembly to close one end opening of the ball mill cylinder and open one end opening of the ball mill cylinder.

[0005] In an improvement to this invention, the moving component is a horizontal moving mechanism used to move the end cap assembly in the horizontal direction, so that the end cap assembly fits and separates from the cylinder body.

[0006] In an improvement to this utility model, the horizontal moving mechanism includes a moving frame, an end cap connecting frame, a power unit, a sliding sleeve, and a slide rail. The sliding sleeve is connected to the crossbeam of the base, the slide rail is sleeved inside the sliding sleeve, the end cap assembly is connected to the free end of the slide rail through the end cap connecting frame, and the power unit is connected to the slide rail for driving the slide rail to reciprocate within the sliding sleeve.

[0007] In an improvement to this invention, the horizontal moving mechanism further includes a first balance adjustment unit and a second balance adjustment unit. The first balance adjustment unit is located on the side of the sliding sleeve near the body of the sleeve, and the second balance adjustment unit is located on the side of the sliding sleeve near the end cap assembly.

[0008] In an improvement to this utility model, the first balance adjustment unit includes a balance frame, a balance wheel, and an adjustment screw. The balance wheel is movably connected to the balance frame via an adjustment block. The balance frame is provided with an adjustment threaded hole. The free end of the adjustment screw passes through the adjustment threaded hole and abuts against the adjustment block. The structure of the second balance adjustment unit is the same as that of the first balance adjustment unit.

[0009] In an improvement to this invention, the balance wheel has an annular groove in its radial direction, and the upper and lower surfaces of the slide rail are provided with elongated protrusions that match the width of the annular groove. The sliding sleeve has a through groove, and part of the balance wheel's structure passes through the through groove. The elongated protrusions match the annular groove.

[0010] In an improvement to this invention, the moving component is an axial flipping mechanism, which is used to flip the end cap assembly so that the end cap assembly fits and opens relative to the cylinder body.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a ball mill end cap separation device, including a base and a movable component disposed on the base. The movable component is connected to the ball mill end cap assembly and is used to drive the end cap assembly to close one end opening of the ball mill cylinder and open one end opening of the ball mill cylinder. With the above structure, the end cap assembly connected to the cylinder is regularly separated and closed by the movable component. After the end cap assembly is separated from the cylinder, the worker can enter the inside of the cylinder to clean the inside of the cylinder. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the end cap split device of the ball mill of this utility model in the first direction.

[0013] Figure 2 This is a three-dimensional structural diagram of the end cap split device of the ball mill of this utility model from a second perspective.

[0014] Figure 3 This is a cross-sectional structural diagram of the first state of the end cap split device of the ball mill of this utility model.

[0015] Figure 4 This is a three-dimensional structural diagram of the sliding sleeve and slide rail in the end cover split device of the ball mill of this utility model.

[0016] Figure 5 This is an exploded view of the sliding sleeve and slide rail in the end cover split device of the ball mill of this utility model.

[0017] Figure 6 This is a cross-sectional view of the sliding sleeve and slide rail in the end cover split device of the ball mill of this utility model.

[0018] Figure 7 This is a three-dimensional structural diagram of the end cap separation device of the ball mill of this utility model when the end cap is closed, according to the second embodiment.

[0019] Figure 8 This is a three-dimensional structural diagram of the end cap splitting device of the ball mill of this utility model when the end cap is opened.

[0020] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0021] In the description of this utility model, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," and "right," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0023] As attached Figures 1 to 6As shown, this utility model provides a ball mill end cover separation device, including a base 1 and a moving component 2 disposed on the base 1. The moving component 2 is connected to the ball mill end cover assembly 3 and is used to drive the end cover assembly 3 to close one end opening of the ball mill cylinder 4 and open one end opening of the ball mill cylinder 4. Specifically, after grinding the previous batch of material, the inside of the cylinder 4 needs to be cleaned to facilitate grinding the next batch of material. First, the worker removes the bolts connecting the end cover assembly 3 and the cylinder 4. The moving component 2 is used to regularly separate and close the end cover assembly 3 connected to the cylinder 4. After the end cover assembly 3 is separated from the cylinder 4, the worker can enter the inside of the cylinder to clean it. After cleaning, the moving component 2 is used to reattach the end cover assembly 3 to the cylinder 4, and the worker then uses bolts to lock the end cover assembly 3 and the cylinder 4 together.

[0024] Preferably, this embodiment provides a scheme for opening the end cap assembly 3 from the cylinder body 4. The moving component 2 is a horizontal moving mechanism 21, which is used to move the end cap assembly 3 in the horizontal direction so that the end cap assembly 3 fits and separates from the cylinder body 4. Under the drive of the horizontal moving mechanism 21, the end cap assembly 3 moves back and forth in the axial direction, which has the advantages of facilitating the opening of the cylinder body 4 and facilitating the connection between the end cap assembly 3 and the cylinder body 4.

[0025] Specifically, the end cap assembly 3 reciprocates relative to the cylinder body 4. The horizontal moving mechanism 21 includes a moving frame 211, an end cap connecting frame 212, a power unit 213, a sliding sleeve 214, and a slide rail 215. The sliding sleeve 214 is connected to the crossbeam of the base 1, and the slide rail 215 is fitted inside the sliding sleeve 214. The end cap assembly 3 is connected to the free end of the slide rail 215 through the end cap connecting frame 212. The power unit 213 is connected to the slide rail 215 for driving the slide rail 215 to reciprocate within the sliding sleeve 214. The crossbeam consists of two horizontal plates spaced at a predetermined distance, with through grooves to allow the sliding... The sleeve 214 is set and fixed in the through groove. The slide rail 215 is clearance-fitted with the sliding sleeve 214. The slide rail 215 slides in the sliding sleeve 214 through the power unit 213 to drive the end cover connecting frame 212 to perform reciprocating movement. The slide rail 215 sleeve and the slide rail 215 can also be in the form of a linear guide pair or a linear bearing. It should be noted that there can be two sets of sliding sleeves 214 and slide rails 215 in the moving component 2. The two sets of sliding sleeves 214 and slide rails 215 are set parallel to each other at a predetermined distance. Of course, there can also be only one set of sliding sleeves 214 and slide rails 215. However, the stability of setting two sets is better than that of setting one set.

[0026] It is understandable that the slide rail 215 and the sliding sleeve 214 are clearance-fitted. However, due to the weight of the end cap connecting bracket 212 and the end cap assembly 3, the free end of the slide rail 215 experiences greater gravity as the end cap assembly 3 moves further away from the cylinder body 4. This can cause the slide rail 215 and the sliding sleeve 214 to not move in parallel. When the slide rail 215 moves at an angle relative to the sliding sleeve 214, it may cause the reciprocating motion of the slide rail 215 within the sliding sleeve 214 to be impeded. Therefore, the horizontal moving mechanism 2... 1 also includes a first balance adjustment unit 216 and a second balance adjustment unit 217. The first balance adjustment unit is located on the side of the sliding sleeve 214 near the cylinder body 4, and the second balance adjustment unit 217 is located on the side of the sliding sleeve 214 near the end cap assembly 3. The first balance adjustment unit 216 presses down the slide rail 215 located near the end of the cylinder body 4, and the second balance adjustment unit 217 pushes up the slide rail 215 located away from the end of the cylinder body 4. This arrangement can ensure that the reciprocating movement of the slide rail 215 in the sliding sleeve 214 is smooth.

[0027] Specifically, the first balance adjustment unit 216 includes a balance frame 2161, a balance wheel 2162, and an adjustment screw 2163. The balance wheel 2162 is movably connected to the balance frame 2161 via an adjustment block 2164. The balance frame 2161 has an adjustment threaded hole, and the free end of the adjustment screw 2163 passes through the adjustment threaded hole and abuts against the adjustment block 2164. The structure of the second balance adjustment unit 217 is the same as that of the first balance adjustment unit 216. The balance wheel 2162 is a rotating shaft with a bearing. A wheel is mounted on the bearing. Both ends of the rotating shaft are connected to the adjustment block 2164 via a bearing. The transverse interface of the balance frame 2161 is shaped like a "U". The balance frame 2161 is shaped like a "" and fitted onto the sliding sleeve 214. Long, narrow grooves are provided on the vertical plates on both sides of the balance frame 2161. Adjusting blocks 2164 are located inside the vertical plates. Bolts pass through the long, narrow grooves and are threadedly connected to the adjusting blocks 2164. The upper and lower horizontal plates of the balance frame 2161 have threaded holes. Adjusting screws 2163 are threaded through the upper or lower horizontal plate and then abut against the adjusting blocks 2164. By turning the adjusting screws 2163, the axial position of the adjusting blocks 2164 can be adjusted, thereby ensuring that the balance wheel 2162 is in the appropriate position. With the cooperation of the first balance adjustment unit 216 and the second balance unit, the axial reciprocating movement of the slide rail 215 within the sliding sleeve 214 can be ensured to be smooth.

[0028] Understandably, the balancing unit ensures smooth axial reciprocating movement of the slide rail 215 within the sliding sleeve 214. However, during reciprocating movement, it may wobble left and right, causing the slide rail 215 to move awkwardly within the sliding sleeve 214. To address this, the balancing wheel 2162 has a radially arranged annular groove 2165. The upper and lower ends of the slide rail 215 are each provided with an elongated protrusion 2166 that matches the width of the annular groove 2165. The sliding sleeve 214 has a through groove, and part of the structure of the balancing wheel 2162 passes through the through groove. The elongated protrusion 2166 matches the annular groove 2165. The cooperation between the elongated protrusion 2166 and the groove ensures the reciprocating movement of the slide rail 215 within the sliding sleeve 214.

[0029] It is understood that the end cap assembly 3 includes a feed end cap assembly 3 and a discharge end cap assembly 3, which are respectively located at both ends of the cylinder body 4. The feed end cap assembly 3 and the discharge end cap assembly 3 are each driven by a set of moving units.

[0030] The above embodiments describe how the end cap assembly 3 is horizontally reciprocated by the moving component 2 to fit or open the cylinder body 4.

[0031] As attached Figure 7 and Figure 8 As shown, this embodiment provides a scheme for a flip-type opening end cap assembly 3. The moving component 2 is an axial flipping mechanism 22, which is used to flip the end cap assembly 3 so that the end cap assembly 3 fits and opens relative to the cylinder body 4. The flipping mechanism 22 is pivotally connected to the base 1 via a rotating shaft, and the end cap assembly 3 is connected to the flipping mechanism 22 via a connecting frame. When the end cap assembly 3 needs to be opened, the worker removes the bolts connecting the end cap assembly 3 to the cylinder body 4, and then opens the end cap assembly 3 at an angle to the cylinder body 4 with the rotating shaft as the center. After cleaning the inside of the cylinder body 4, the end cap assembly 3 is reset with the rotating shaft as the center.

[0032] It is understood that those skilled in the art can make equivalent substitutions or changes based on the technical solution and inventive concept of this utility model, and all such substitutions or changes should fall within the protection scope of the appended claims of this utility model.

Claims

1. A ball mill end cap splitting device, characterized in that: It includes a base (1) and a movable component (2) disposed on the base (1). The movable component (2) is connected to the end cover assembly (3) of the ball mill and is used to drive the end cover assembly (3) to close one end opening of the ball mill cylinder (4) and open one end opening of the ball mill cylinder (4).

2. The end cap splitting device for a ball mill according to claim 1, characterized in that: The moving component (2) is a horizontal moving mechanism (21) for moving the end cap assembly (3) in the horizontal direction so that the end cap assembly (3) fits and separates from the cylinder body (4).

3. The end cap splitting device for a ball mill according to claim 2, characterized in that: The horizontal moving mechanism (21) includes a moving frame (211), an end cap connecting frame (212), a power unit (213), a sliding sleeve (214), and a slide rail (215). The sliding sleeve (214) is connected to the crossbeam of the base (1). The slide rail (215) is sleeved inside the sliding sleeve (214). The end cap assembly (3) is connected to the free end of the slide rail (215) through the end cap connecting frame (212). The power unit (213) is connected to the slide rail (215) for driving the slide rail (215) to reciprocate within the sliding sleeve (214).

4. The end cap splitting device for a ball mill according to claim 3, characterized in that: The horizontal moving mechanism (21) further includes a first balance adjustment unit (216) and a second balance adjustment unit (217). The first balance adjustment unit is located on the side of the sliding sleeve (214) near the cylinder body (4), and the second balance adjustment unit (217) is located on the side of the sliding sleeve (214) near the end cap assembly (3).

5. The end cap splitting device for a ball mill according to claim 4, characterized in that: The first balance adjustment unit (216) includes a balance frame (2161), a balance wheel (2162), and an adjustment screw (2163). The balance wheel (2162) is movably connected to the balance frame (2161) through an adjustment block (2164). The balance frame (2161) is provided with an adjustment threaded hole. The free end of the adjustment screw (2163) passes through the adjustment threaded hole and abuts against the adjustment block (2164). The structure of the second balance adjustment unit (217) is the same as that of the first balance adjustment unit (216).

6. The end cap splitting device for a ball mill according to claim 5, characterized in that: The balance wheel (2162) has an annular groove (2165) in the radial direction. The upper and lower surfaces of the slide rail (215) are provided with elongated protrusions (2166) that are adapted to the width of the annular groove (2165). The sliding sleeve (214) is provided with a through groove. Part of the structure of the balance wheel (2162) passes through the through groove, and the elongated protrusions (2166) are adapted to the annular groove (2165).

7. The end cap splitting device for a ball mill according to claim 1, characterized in that: The moving component (2) is an axial flipping mechanism (22), which is used to flip the end cap assembly (3) so that the end cap assembly (3) fits and opens relative to the cylinder body (4).