A stainless steel machining coolant treatment system

Abstract

The utility model discloses a stainless steel processing cooling liquid processing system, including the treatment tank, install the baffle in the treatment tank, the baffle will in the treatment tank divide into filter chamber, promote the room and processing room, install the filter screen in the filter chamber. Advantageous effect lies in: the utility model discloses a set of by guide shaft, guide groove, driving motor, connecting shaft and the conductive slip ring composition's turnover mechanism is set up, when needing to electromagnetic board and filter screen cleaning, can through driving motor drive filter screen overturn, simultaneously, the guide shaft is combined with the guide groove and is oriented to it, guarantees its stability when overturning, and then turns it from vertical state to horizontal state, makes it be in the treatment tank top, then again through the conductive slip ring to electromagnetic board power off, can clean it, and this mode not only has little cleaning difficulty, and cleaning effect is good and cleaning efficiency is high, guarantees its subsequent filterability, has higher use performance.

Description

Technical Field

[0001] This utility model relates to the field of stainless steel coolant treatment technology, and specifically to a stainless steel processing coolant treatment system. Background Technology

[0002] Stainless steel coolant is an industrial fluid specifically designed for stainless steel processing. Its core functions are cooling, lubrication, and rust prevention, while also avoiding corrosion of the stainless steel material or processing quality problems. During the stainless steel processing, the coolant needs to be treated and recycled.

[0003] Existing stainless steel processing coolant treatment systems use magnetic separators to adsorb metal particles in the coolant, followed by filtration through a filter to remove impurities. The filtered coolant concentration is monitored, and new coolant is added based on the data to maintain the appropriate concentration before recycling. However, this method requires periodic cleaning of the filter and magnetic separator, which is mostly manual. Furthermore, the internal location of the magnetic separator and filter makes cleaning relatively easy, impacting both cleaning effectiveness and efficiency, and ultimately leading to poor performance. Therefore, a new stainless steel processing coolant treatment system is urgently needed to address these issues. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The technical problem to be solved by this utility model is to provide a stainless steel processing coolant treatment system in light of the current state of the technology.

[0006] (II) Technical Solution

[0007] This utility model is achieved through the following technical solution: This utility model proposes a stainless steel processing coolant treatment system, including a treatment tank. A partition is installed inside the treatment tank, dividing the treatment tank into a filtration chamber, a lifting chamber, and a treatment chamber. A filter screen is installed inside the filtration chamber. Three sets of electromagnetic plates are arrayed on one side wall of the filter screen. Connecting shafts are fixed on both sides of the top of the filter screen. One end of one set of connecting shafts is connected to a drive motor. Guide shafts are fixed on both sides of the bottom of the filter screen. Guide grooves matching the specifications are opened on both sides of the inner side wall of the treatment tank along the moving path of the guide shafts. The guide grooves have an arc-shaped structure. A conductive slip ring is provided at one end of the other set of connecting shafts.

[0008] Furthermore, the partition is welded inside the treatment tank, the filter screen is rotatably connected to the treatment tank via the connecting shaft, and the electromagnetic plate is fixed to one side wall of the filter screen by screws.

[0009] Furthermore, the output shaft of the drive motor is fixedly connected to one end of the connecting shaft, the rotating part of the conductive slip ring is fixedly connected to the connecting shaft, and the rotating part of the conductive slip ring is connected to the electromagnetic plate through a wire, the wire being embedded in the connecting shaft.

[0010] Furthermore, the guide shaft is welded to the two side walls of the filter screen, the guide groove is formed on the inner wall of the processing tank, and the guide shaft is slidably connected to the guide groove.

[0011] Furthermore, the lifting pipe is fixed between the two sets of partitions, the lifting pipe has a Z-shaped structure, and the lifting pump is installed on the lifting pipe by bolts.

[0012] Furthermore, a stirring motor is installed at the top of the processing chamber, a stirring shaft is fixed on the output shaft of the stirring motor, a concentration sensor is fixed on one side wall of the processing chamber, and a liquid injection pipe is installed on one side of the stirring motor.

[0013] Furthermore, an inlet pipe is reserved at the upper end of one side wall of the treatment tank, and an outlet pipe is reserved at the bottom end of the side wall of the treatment tank away from the inlet pipe. Solenoid valves are installed on both the inlet pipe and the outlet pipe, and an electrical control box is installed on one side wall of the treatment tank.

[0014] Three beneficial effects

[0015] Compared with the prior art, this utility model has the following advantages:

[0016] This invention utilizes a flipping mechanism consisting of a guide shaft, guide groove, drive motor, connecting shaft, and conductive slip ring. When cleaning the electromagnetic plate and filter screen is required, the drive motor drives the filter screen to flip, while the guide shaft and guide groove guide it, ensuring stability during flipping. This flips the filter screen from a vertical position to a horizontal position, placing it at the top of the processing tank. Then, the electromagnetic plate is de-energized via the conductive slip ring, allowing for cleaning. This method not only reduces cleaning difficulty but also provides good cleaning effect and high cleaning efficiency, ensuring subsequent filtration and exhibiting high performance. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a stainless steel processing coolant treatment system according to the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the treatment tank in a stainless steel processing coolant treatment system according to the present invention;

[0019] Figure 3This is a schematic diagram of the filter screen and electromagnetic plate in a stainless steel processing coolant treatment system according to the present invention.

[0020] The annotations in the attached figures are explained as follows:

[0021] 1. Processing tank; 2. Electrical control box; 3. Inlet pipe; 4. Guide trough; 5. Filter screen; 6. Electromagnetic plate; 7. Drive motor; 8. Baffle plate; 9. Lifting pipe; 10. Stirring motor; 11. Injection pipe; 12. Output pipe; 13. Solenoid valve; 14. Conductive slip ring; 15. Lifting pump; 16. Concentration sensor; 17. Connecting shaft; 18. Guide shaft; 19. Stirring shaft. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0023] like Figures 1-3 As shown, a stainless steel processing coolant treatment system in this embodiment includes a treatment tank 1. A partition 8 is installed inside the treatment tank 1, dividing the treatment tank 1 into a filtration chamber, a lifting chamber, and a treatment chamber. A filter screen 5 is installed in the filtration chamber to filter impurities in the coolant. Three sets of electromagnetic plates 6 are arrayed on one side wall of the filter screen 5 to adsorb metal particles in the coolant. Connecting shafts 17 are fixed on both sides of the top of the filter screen 5. One end of one set of connecting shafts 17 is connected to a drive motor 7, which can drive the filter screen 5 to rotate. Guide shafts 18 are fixed on both sides of the bottom of the filter screen 5. Guide grooves 4 matching the specifications are opened on the two side walls of the treatment tank 1 along the moving path of the guide shafts 18, which can guide the filter screen 5 during the rotation. The guide grooves 4 have an arc-shaped structure. A conductive slip ring 14 is provided at one end of the other set of connecting shafts 17 to realize the rotation power supply for the electromagnetic plates 6.

[0024] like Figures 1-3In this embodiment, the partition plate 8 is welded inside the treatment tank 1, the filter screen 5 is rotatably connected to the treatment tank 1 via the connecting shaft 17, the electromagnetic plate 6 is fixed to one side wall of the filter screen 5 by screws, the output shaft of the drive motor 7 is fixedly connected to one end of the connecting shaft 17, the rotating part of the conductive slip ring 14 is fixedly connected to the connecting shaft 17, the rotating part of the conductive slip ring 14 is connected to the electromagnetic plate 6 via a wire, the wire is embedded in the connecting shaft 17, the guide shaft 18 is welded to both side walls of the filter screen 5, the guide groove 4 is formed on the inner wall of the treatment tank 1, and the guide shaft 18 is slidably connected to the guide groove 4. During the treatment of the coolant, the electromagnetic plate 6... The electromagnetic plate 6 and filter screen 5 adsorb the metal particles inside, and filter screen 5 filters the impurities inside. When it is necessary to clean the electromagnetic plate 6 and filter screen 5, the filter screen 5 can be rotated by the drive motor 7. At the same time, the guide shaft 18 and the guide groove 4 are combined to guide it and ensure its stability during rotation. Then, it is rotated from a vertical state to a horizontal state and placed at the top of the treatment tank 1. Then, the electromagnetic plate 6 is de-energized by the conductive slip ring 14, and it can be cleaned. This method is not only easy to clean, but also has good cleaning effect and high cleaning efficiency, ensuring its subsequent filtration performance and having high performance.

[0025] like Figures 1-3 In this embodiment, the lift pipe 9 is fixed between two sets of partitions 8. The lift pipe 9 has a Z-shaped structure. The lift pump 15 is bolted to the lift pipe 9. A stirring motor 10 is installed at the top of the processing chamber. A stirring shaft 19 is fixed on the output shaft of the stirring motor 10. A concentration sensor 16 is fixed on one side wall of the processing chamber. A liquid injection pipe 11 is installed on one side of the stirring motor 10. An inlet pipe 3 is reserved at the upper end of one side wall of the processing tank 1. An outlet pipe 12 is reserved at the bottom end of the side wall of the processing tank 1 away from the inlet pipe 3. Solenoid valves 13 are installed on both the inlet pipe 3 and the outlet pipe 12. An electrical control box is installed on one side wall of the processing tank 1. 2. The booster pump 15 lifts the filtered coolant into the treatment chamber through the booster pipe 9. At this time, the concentration sensor 16 detects the concentration and injects new coolant into the treatment chamber through the injection pipe 11 according to the detection result to make it reach a suitable concentration. At the same time, the stirring motor 10 drives the stirring shaft 19 to rotate and stir it to accelerate the fusion rate. Finally, the treated coolant is recycled through the output pipe 12. The solenoid valve 13 controls the opening and closing of the inlet pipe 3 and the output pipe 12. The electrical control box 2 controls the operation of the device. The electrical control box 2 has a built-in display screen that can display the detection data of the concentration sensor 16.

[0026] The specific implementation process of this embodiment is as follows: The device is placed in place, and the external power supply is connected. Coolant is injected into the filter chamber through the inlet pipe 3. At this time, the electromagnetic plate 6 is energized to adsorb the metal particles inside it, and the filter screen 5 filters the impurities inside it. The lift pump 15 lifts the filtered coolant into the processing chamber through the lift pipe 9. At this time, the concentration sensor 16 detects the concentration and injects new coolant into the processing chamber through the injection pipe 11 according to the detection result to make it at a suitable concentration. At the same time, the stirring motor 10 drives the stirring shaft 19 to rotate and stir it to accelerate the fusion rate. Finally, the processed coolant is recycled through the output pipe 12. When it is necessary to clean the electromagnetic plate 6 and the filter screen 5, the drive motor 7 can drive the filter screen 5 to flip. At the same time, the guide shaft 18 and the guide groove 4 are combined to guide it to ensure its stability during flipping. Then, it is flipped from a vertical state to a horizontal state and placed at the top of the processing tank 1. Then, the electromagnetic plate 6 is de-energized through the conductive slip ring 14, and it can be cleaned. This method is not only easy to clean, but also has good cleaning effect and high cleaning efficiency, ensuring its subsequent filtration and having high performance.

[0027] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A stainless steel processing coolant treatment system, characterized in that: The system includes a processing tank (1), which is equipped with a partition (8). The partition (8) divides the processing tank (1) into a filtration chamber, a lifting chamber, and a processing chamber. A filter screen (5) is installed in the filtration chamber. Three sets of electromagnetic plates (6) are arrayed on one side wall of the filter screen (5). A connecting shaft (17) is fixed on both sides of the top of the filter screen (5). One end of one set of the connecting shaft (17) is connected to a drive motor (7). A guide shaft (18) is fixed on both sides of the bottom of the filter screen (5). A guide groove (4) matching the specifications is opened on the two side walls of the processing tank (1) along the moving path of the guide shaft (18). The guide groove (4) has an arc-shaped structure. A conductive slip ring (14) is provided on one end of the other set of the connecting shaft (17).

2. The stainless steel processing coolant treatment system according to claim 1, characterized in that: The partition (8) is welded inside the treatment tank (1), the filter screen (5) is rotatably connected to the treatment tank (1) through the connecting shaft (17), and the electromagnetic plate (6) is fixed to one side wall of the filter screen (5) by screws.

3. The stainless steel processing coolant treatment system according to claim 2, characterized in that: The output shaft of the drive motor (7) is fixedly connected to one end of the connecting shaft (17), the rotating part of the conductive slip ring (14) is fixedly connected to the connecting shaft (17), and the rotating part of the conductive slip ring (14) is connected to the electromagnetic plate (6) through a wire, with the wire embedded in the connecting shaft (17).

4. The stainless steel processing coolant treatment system according to claim 3, characterized in that: The guide shaft (18) is welded to the two side walls of the filter screen (5), the guide groove (4) is formed on the inner wall of the processing tank (1), and the guide shaft (18) is slidably connected to the guide groove (4).

5. A stainless steel processing coolant treatment system according to claim 1, characterized in that: The lifting pipe (9) is fixed between the two sets of partitions (8). The lifting pipe (9) has a Z-shaped structure and a lifting pump (15) is installed on the lifting pipe (9) by bolts.

6. A stainless steel processing coolant treatment system according to claim 5, characterized in that: A stirring motor (10) is installed at the top of the processing chamber. A stirring shaft (19) is fixed on the output shaft of the stirring motor (10). A concentration sensor (16) is fixed on one side wall of the processing chamber. A liquid injection pipe (11) is installed on one side of the stirring motor (10).

7. A stainless steel processing coolant treatment system according to claim 6, characterized in that: An inlet pipe (3) is reserved at the upper end of one side wall of the treatment tank (1), and an outlet pipe (12) is reserved at the bottom end of one side wall of the treatment tank (1) away from the inlet pipe (3). Solenoid valves (13) are installed on both the inlet pipe (3) and the outlet pipe (12). An electrical control box (2) is installed on one side wall of the treatment tank (1).

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