Anti-corrosion spraying device for surface treatment of metal products

CN224894456UActive Publication Date: 2026-10-27HUBEI XIANGBAIXU IND & TRADE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522393760.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-10-27
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0003]现有金属制品用防腐蚀喷涂装置的结构较为复杂,设计不合理,现有金属制品在进行防腐蚀喷涂过程中,需使用输入装置将其输送至喷涂装置上进行喷涂,喷涂完成后使用输出装置将其输出,由于需要两个不同的装置进行输送,导致输送效率较低,并且输入装置和输出装置均无法调节运输的速率,为了满足运输效率,也不能停止运行,故无法不同金属制品的喷涂需求,此外,现有防腐蚀喷涂装置上的喷枪大多位置是固定的,只能在指定的区域内进行喷涂,容易造成喷涂不均现象,良品率较低

Benefits of technology

1、本实用新型提供了金属制品表面处理用防腐蚀喷涂装置,该装置包括上料机构和设置于上料机构上的喷涂机构,整体结构简单,设计合理,其中上料机构包括上料电机以及设置于上料电机一侧的主动辊,主动辊的一侧间隔设置有多个从动辊,在主动辊上和从动辊上均固定有多个间隔设置的运输轮,其中运输轮与主动辊、运输轮与从动辊均采用同轴设置,上料电机的输出端固定连接有第一主动链轮,在主动辊上固定有第一从动链轮和位于第一从动链轮一侧的第二主动链轮,在多个从动辊上均固定有第二从动链轮,第一主动链轮与第一从动链轮之间通过第一链条连接,第二主动链轮与多个第二从动链轮之间通过第二链条连接,通过上料电机工作带动主动辊和多个从动辊同时运转,利用主动辊和多个从动辊上的运输轮工作,即可在喷涂机构的下方进行金属制品的水平输送,通过上料电机的工作可控制金属制品运输的速率,并可以在喷涂过程中使金属制品停留在某一位置,也不影响运输效率,还可以使金属制品在喷涂机构的下方往复式平移,达到不同的运输功能,以适应不同金属制品的喷涂需求,此外,金属制品的输入和输出均通过该上料机构完成,免去使用两组输送设备的麻烦,提升了输送效率,适合推广使用。

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Abstract

The utility model relates to a spraying device, concretely is anticorrosion spraying device for metal product surface treatment, the device includes feeding mechanism and sets up on the spraying mechanism of feeding mechanism, and feeding mechanism includes feeding motor and sets up the driving roller of feeding motor one side, the side interval of driving roller is provided with a plurality of from driving rollers, and the transport wheel that a plurality of interval settings are fixed with on driving roller and from driving roller all, the output fixed connection of feeding motor has first driving sprocket, and the first from driving sprocket and the second driving sprocket located first from driving sprocket one side are fixed with on driving roller, and a plurality of from driving rollers all are fixed with second from driving sprocket. The anticorrosion spraying device for metal product surface treatment in work, through the work of feeding motor can control the rate of metal product transportation, reach different transportation function, to adapt to the spraying demand of different metal products, and expand the spraying range of hanging type spray gun, make spraying more uniform, and the yield rate is higher.
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Description

Technical Field

[0001] This utility model relates to a spraying device, specifically an anti-corrosion spraying device for surface treatment of metal products. Background Technology

[0002] To prevent metal products from corroding prematurely, protect the metal substrate, and extend their service life, appropriate spraying equipment must be used to apply anti-corrosion coating to the surface of metal products during the processing.

[0003] Existing anti-corrosion spraying devices for metal products have complex structures and unreasonable designs. During the anti-corrosion spraying process, existing devices require an input device to transport the metal product to the spraying device for spraying, and an output device to output it after spraying. Because two different devices are needed for transport, the conveying efficiency is low. Furthermore, neither the input nor output device can adjust the transport speed, and they cannot be stopped to maintain transport efficiency. Therefore, they cannot meet the spraying requirements of different metal products. In addition, the spray guns on existing anti-corrosion spraying devices are mostly fixed in position, allowing spraying only within a designated area, which easily leads to uneven spraying and a low yield rate. Therefore, the inventor has improved the structure of the anti-corrosion spraying device. Utility Model Content

[0004] The purpose of this utility model is to provide an anti-corrosion spraying device for surface treatment of metal products. This device has a simple structure and reasonable design. The speed of metal product transportation can be controlled by the operation of the feeding motor. The metal product can be stopped at a certain position during the spraying process without affecting the transportation efficiency. The metal product can also be moved back and forth under the spraying mechanism to achieve different transportation functions to meet the spraying needs of different metal products. The operation of the spraying motor can drive multiple hanging spray guns to move back and forth, which improves the flexibility of multiple hanging spray guns, expands the spraying range of the hanging spray guns, and makes the spraying more uniform and the yield rate higher. This solves the problems mentioned in the above technical background.

[0005] To achieve the above objective, the present utility model provides the following technical solution: An anti-corrosion spraying device for surface treatment of metal products, the device comprises a feeding mechanism and a spraying mechanism arranged on the feeding mechanism. The feeding mechanism includes a feeding motor and a driving roller arranged on one side of the feeding motor. A plurality of driven rollers are arranged at intervals on one side of the driving roller. A plurality of transport wheels arranged at intervals are fixed on both the driving roller and the driven rollers, wherein the transport wheels and the driving roller, as well as the transport wheels and the driven rollers, are all arranged coaxially. The output end of the feeding motor is fixedly connected with a first driving sprocket. A first driven sprocket and a second driving sprocket located on one side of the first driven sprocket are fixed on the driving roller. A second driven sprocket is fixed on each of the plurality of driven rollers. The first driving sprocket and the first driven sprocket are connected by a first chain, and the second driving sprocket and the plurality of second driven sprockets are connected by a second chain. The spraying mechanism comprises a support frame and a spraying assembly operating on the support frame. The spraying assembly includes a spraying motor and a plurality of pulleys arranged on one side of the spraying motor. The output end of the spraying motor is fixedly connected with one of the pulleys, and the plurality of pulleys are all rotatably mounted on the support frame. In this embodiment, there are four pulleys, and the plurality of pulleys are connected by a belt. A connecting block is fixedly connected to the belt, a sliding seat is fixed on the connecting block, the sliding seat is slidably arranged on the sliding rail, and a plurality of hanging spray guns are arranged at the end of the sliding seat away from the connecting block.

[0006] Preferably, the feeding mechanism is arranged on a base. The base includes a bottom frame and two mounting platforms fixed on the upper end surface of the bottom frame. The two mounting platforms are symmetrically arranged at both ends of the bottom frame. The feeding motor is fixed on the bottom frame. Bearings are mounted at both ends of the driving roller and both ends of each driven roller, and the bearings at both ends of the driving roller and the bearings at both ends of each driven roller are all mounted on the two mounting platforms.

[0007] Preferably, the driving roller and the plurality of driven rollers are all arranged in parallel, and the height value of the driving roller is equal to the height value of the plurality of driven rollers.

[0008] Preferably, the first driven sprocket and the second driving sprocket are arranged coaxially, and the first chain is arranged on one side of the second chain.

[0009] Preferably, the support frame includes four positioning piles arranged in parallel and a top platen jointly fixed on the four positioning piles. The four positioning piles are all fixed on the upper end surface of the bottom frame. The top platen is in a shape of the Chinese character "ri". The four positioning piles are equally divided into two groups, each group has two positioning piles, and the two positioning piles in each group are connected by a reinforcing rod.

[0010] Preferably, the spraying motor is fixed on the positioning piles, the plurality of pulleys are all rotatably connected to the positioning piles, the sliding rail is arranged horizontally, and both ends of the sliding rail are respectively fixed on two of the positioning piles.

[0011] Preferably, an extension platform is fixed to the end of the slide away from the connecting block, and a bracket is fixed to the extension platform, with multiple hanging spray guns fixed to the bracket.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model provides an anti-corrosion spraying device for surface treatment of metal products. The device includes a feeding mechanism and a spraying mechanism mounted on the feeding mechanism. The overall structure is simple and reasonably designed. The feeding mechanism includes a feeding motor and a drive roller mounted on one side of the feeding motor. Multiple driven rollers are spaced apart on one side of the drive roller. Multiple transport wheels are fixed on both the drive roller and the driven rollers, spaced apart. The transport wheels are coaxially arranged with the drive roller and the driven rollers. A first drive sprocket is fixedly connected to the output end of the feeding motor. A first driven sprocket and a second drive sprocket located on one side of the first driven sprocket are fixed on the drive roller. Second driven sprockets are fixed on the multiple driven rollers. The first drive sprocket and the first driven sprocket are connected by a first... The system is connected by a chain, with the second driving sprocket and multiple driven sprockets linked by a second chain. A feeding motor drives the driving roller and multiple driven rollers to rotate simultaneously. The transport wheels on the driving roller and driven rollers work to horizontally transport metal products below the spraying mechanism. The feeding motor controls the transport speed of the metal products and allows them to be stopped at a specific position during spraying without affecting transport efficiency. It also allows the metal products to reciprocate horizontally below the spraying mechanism, achieving different transport functions to meet the spraying needs of various metal products. Furthermore, the input and output of metal products are both completed through this feeding mechanism, eliminating the need for two sets of conveying equipment, improving transport efficiency, and making it suitable for widespread use.

[0013] 2. The spraying mechanism of this utility model includes a support frame and a spraying assembly running on the support frame. The spraying assembly includes a spraying motor and multiple pulleys disposed on one side of the spraying motor. The output end of the spraying motor is fixedly connected to one of the pulleys. The multiple pulleys are rotatably mounted on the support frame. In this embodiment, four pulleys are provided, and the multiple pulleys are connected to each other by a belt. A connecting block is fixedly connected to the belt, and a slide block is fixedly fixed on the connecting block. The slide block is slidably disposed on a slide rail, and multiple hanging spray guns are disposed at the end of the slide block away from the connecting block. The operation of the spraying motor can drive the multiple hanging spray guns to reciprocate and translate, which improves the flexibility of the multiple hanging spray guns, expands the spraying range of the hanging spray guns, makes the spraying more uniform, and increases the yield rate. Due to the high flexibility of the multiple hanging spray guns, rapid spraying can be achieved, improving the spraying efficiency. By controlling the moving speed of the hanging spray guns, the amount of paint received by the metal product per unit time can be controlled to adapt to different processing needs. Attached Figure Description

[0014] Figure 1 This is the front view of the present utility model.

[0015] Figure 2 This is a schematic diagram of the base and feeding mechanism of this utility model.

[0016] Figure 3 This utility model Figure 2 A magnified view of A in the middle.

[0017] Figure 4 This is a schematic diagram of the spraying mechanism of this utility model.

[0018] The reference numerals and names in the figure are as follows: 1. Base; 11. Base frame; 12. Mounting platform; 2. Feeding mechanism; 21. Feeding motor; 22. Driven roller; 23. Driven roller; 24. Transport wheel; 25. First drive sprocket; 26. First driven sprocket; 27. First chain; 28. Second drive sprocket; 29. ​​Second driven sprocket; 210. Second chain; 3. Spraying mechanism; 31. Support frame; 311. Positioning stake; 312. Top plate; 313. Reinforcing rod; 32. Spraying assembly; 321. Spraying motor; 322. Pulley; 323. Belt; 324. Connecting block; 325. Slide seat; 326. Slide rail; 327. Extension platform; 328. Hanger; 329. Hanging spray gun. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of the embodiments of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the embodiments of this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of this utility model, "multiple" means two or more, unless otherwise explicitly specified.

[0021] In this embodiment of the invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention according to the specific circumstances.

[0022] Please see Figure 1 The present invention provides an embodiment of an anti-corrosion spraying device for surface treatment of metal products. The device includes a feeding mechanism 2 and a spraying mechanism 3 disposed on the feeding mechanism 2. The feeding mechanism 2 is disposed on a base 1.

[0023] Please see Figure 2 The base 1 includes a base frame 11 and two mounting platforms 12 fixed to the upper surface of the base frame 11. The two mounting platforms 12 are symmetrically arranged at both ends of the base frame 11.

[0024] Please see Figures 2 to 3, the loading mechanism 2 includes a loading motor 21 and a driving roller 22 disposed on one side of the loading motor 21, the loading motor 21 is fixed on the base frame 11, a plurality of driven rollers 23 are arranged at intervals on one side of the driving roller 22, the driving roller 22 and the plurality of driven rollers 23 are all arranged in parallel, and the height value of the driving roller 22 is equal to the height value of the plurality of driven rollers 23, bearings are mounted at both ends of the driving roller 22 and both ends of each driven roller 23, the bearings at both ends of the driving roller 22 and the bearings at both ends of each driven roller 23 are all mounted on two mounting tables 12, so that the driving roller 22 and the plurality of driven rollers 23 can rotate smoothly. In addition, a plurality of transport wheels 24 arranged at intervals are fixed on both the driving roller 22 and the driven rollers 23, wherein the transport wheels 24 and the driving roller 22, as well as the transport wheels 24 and the driven rollers 23, are all arranged coaxially. The output end of the loading motor 21 is fixedly connected with a first driving sprocket 25, a first driven sprocket 26 and a second driving sprocket 28 located on one side of the first driven sprocket 26 are fixed on the driving roller 22, the first driven sprocket 26 and the second driving sprocket 28 are arranged coaxially, a second driven sprocket 29 is fixed on each of the plurality of driven rollers 23, the first driving sprocket 25 and the first driven sprocket 26 are connected by a first chain 27, the second driving sprocket 28 and the plurality of second driven sprockets 29 are connected by a second chain 210, and the first chain 27 is arranged on one side of the second chain 210.

[0025] Please refer to Figure 4 , the spraying mechanism 3 includes a support frame 31 and a spraying assembly 32 running on the support frame 31, the support frame 31 includes four positioning piles 311 arranged in parallel and a top platen 312 jointly fixed on the four positioning piles 311, the four positioning piles 311 are all fixed on the upper end surface of the base frame 11, the top platen 312 is in the shape of a Chinese character "ri", the four positioning piles 311 are equally divided into two groups, each group has two positioning piles 311, and the two positioning piles 311 are connected by a reinforcing rod 313, that is, there are two reinforcing rods 313, and the top platen 312 and the two reinforcing rods 313 are both used to reinforce the four positioning piles 311.

[0026] Please refer again to Figure 4The spraying assembly 32 includes a spraying motor 321 and multiple pulleys 322 disposed on one side of the spraying motor 321. The spraying motor 321 is fixed to a positioning post 311, and the multiple pulleys 322 are rotatably connected to the positioning post 311. In this embodiment, both the feeding motor 21 and the spraying motor 321 are reversible motors. The output end of the spraying motor 321 is fixedly connected to one of the pulleys 322. The multiple pulleys 322 are rotatably mounted on the support frame 31. In this embodiment, four pulleys 322 are provided, and the multiple pulleys 322 are connected to each other by a belt 323. A connecting block 324 is fixedly connected to the belt 323, and a slide block 325 is fixedly fixed to the connecting block 324. The slide block 325 is slidably disposed on a slide rail 326. The slide rail 326 is horizontally disposed, and both ends of the slide rail 326 are respectively fixed to two of the positioning posts 311. Multiple hanging spray guns 329 are disposed at the end of the slide block 325 away from the connecting block 324. An extension platform 327 is fixed to one end of the base 325 away from the connecting block 324. A bracket 328 is fixed on the extension platform 327. Multiple hanging spray guns 329 are fixed on the bracket 328. When the spraying motor 321 is working, it drives the multiple hanging spray guns 329 to move back and forth, which improves the flexibility of the multiple hanging spray guns 329, expands the spraying range of the hanging spray guns 329, makes the spraying more uniform, and increases the yield. Due to the high flexibility of the multiple hanging spray guns 329, rapid spraying can be achieved, improving the spraying efficiency. By controlling the moving speed of the hanging spray guns 329, the amount of paint received by the metal product per unit time can be controlled. In this embodiment, the hanging spray gun 329 adopts the utility model patent CN202121054187.5, and the hanging spray gun 329 uses high-purity zinc powder (≥95%) as the main raw material. It provides long-term corrosion protection for metal products through a sacrificial anode protection mechanism. The metal products include common types of materials such as steel substrates.

[0027] Working principle: Please refer to the following again. Figures 1 to 4 In the operation of this utility model, the feeding motor 21 drives the first drive sprocket 25 to rotate, which in turn drives the first driven sprocket 26 to rotate via the first chain 27. The first driven sprocket 26 drives the drive roller 22 and the second drive sprocket 28 thereon to rotate, which in turn drives the second chain 210 to rotate via the second driven sprocket 29. This causes the drive roller 22 and multiple driven rollers 23 to rotate simultaneously. The transport wheels 24 on the drive roller 22 and multiple driven rollers 23 rotate together to horizontally transport the metal products below the spraying mechanism 3. The operation of the feeding motor 21 can control the transport speed of the metal products, and can also stop the metal products at a certain position during the spraying process. It can also make the metal products reciprocate and move horizontally below the spraying mechanism 3 to achieve different transport functions to meet the spraying requirements of different metal products.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A corrosion-resistant spraying device for surface treatment of metal products, characterized in that: The system includes a feeding mechanism (2) and a spraying mechanism (3) mounted on the feeding mechanism (2). The feeding mechanism (2) includes a feeding motor (21) and a drive roller (22) mounted on one side of the feeding motor (21). A plurality of driven rollers (23) are spaced apart on one side of the drive roller (22), and a plurality of spaced transport wheels (24) are fixed on both the drive roller (22) and the driven rollers (23). A first drive sprocket (25) is fixedly connected to the output end of the feeding motor (21). A first driven sprocket (26) and a second drive sprocket (28) located on one side of the first driven sprocket (26) are fixed on the drive roller (22). A second driven sprocket (29) is fixed on each of the plurality of driven rollers (23). The first drive sprocket (25) and the first driven sprocket (26) are connected by a first chain (27), and the second drive sprocket (28) is connected to the plurality of second driven rollers (29). The sprockets (29) are connected by a second chain (210). The spraying mechanism (3) includes a support frame (31) and a spraying assembly (32) running on the support frame (31). The spraying assembly (32) includes a spraying motor (321) and a plurality of pulleys (322) disposed on one side of the spraying motor (321). The output end of the spraying motor (321) is fixedly connected to one of the pulleys (322). The plurality of pulleys (322) are rotatably mounted on the support frame (31). The plurality of pulleys (322) are connected by a belt (323). A connecting block (324) is fixedly connected to the belt (323). A slide block (325) is fixedly fixed to the connecting block (324). The slide block (325) is slidably disposed on the slide rail (326), and a plurality of hanging spray guns (329) are disposed at the end of the slide block (325) away from the connecting block (324).

2. The anti-corrosion spraying device for surface treatment of metal products according to claim 1, characterized in that: The feeding mechanism (2) is mounted on the base (1). The base (1) includes a bottom frame (11) and two mounting platforms (12) fixed to the upper surface of the bottom frame (11). The two mounting platforms (12) are symmetrically arranged at both ends of the bottom frame (11). The feeding motor (21) is fixed on the bottom frame (11). Bearings are installed at both ends of the active roller (22) and at both ends of each driven roller (23). The bearings at both ends of the active roller (22) and the bearings at both ends of each driven roller (23) are mounted on the two mounting platforms (12).

3. The anti-corrosion spraying device for surface treatment of metal products according to claim 1, characterized in that: The active roller (22) and the multiple driven rollers (23) are arranged in parallel, and the height of the active roller (22) is equal to the height of the multiple driven rollers (23).

4. The anti-corrosion spraying device for surface treatment of metal products according to claim 1, characterized in that: The first driven sprocket (26) and the second driving sprocket (28) are coaxially arranged, and the first chain (27) is arranged on one side of the second chain (210).

5. The anti-corrosion spraying device for surface treatment of metal products according to claim 1, characterized in that: The support frame (31) comprises four positioning piles (311) arranged in parallel and a top platen (312) jointly fixed on the four positioning piles (311). All four positioning piles (311) are fixed on the upper end face of the bottom frame (11). The top platen (312) is in a shape of the Chinese character "日", the four positioning piles (311) are equally divided into two groups, each group has two positioning piles (311), and the two positioning piles (311) in each group are connected through a reinforcing rod (313).

6. The anti-corrosion spraying device for surface treatment of metal products according to claim 5, characterized in that: The spraying motor (321) is fixed on the positioning piles (311), a plurality of the belt pulleys (322) are all rotatably connected to the positioning piles (311), the sliding rail (326) is arranged horizontally, and two ends of the sliding rail (326) are respectively fixed on two of the positioning piles (311).

7. The anti-corrosion spraying device for surface treatment of metal products according to claim 1, characterized in that: An extension table (327) is fixed at the end of the sliding seat (325) away from the connecting block (324), a hanger (328) is fixed on the extension table (327), and a plurality of the hanging spray guns (329) are all fixed on the hanger (328).

Citation Information

Patent Citations

  • A hanging spray gun for powder coating

    CN215197674U