Mineral color layering spray device
Patent Information
- Application Number
- CN202522579324.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0004]但是喷涂装置在进行喷涂涂时,不同层级涂料切换时,面对凹凸不平的施工平面时,若距离参数控制不当,会使得面层涂料的分布厚度出现不均匀的情况,影响美观性的问题
[0018]1、本实用新型中,通过控制器控制TOF测距传感器对施工位置进行实时的监测,同时TOF测距传感器产生电信号经过导线传导至控制器,当达到设定的参数时,会使得控制器控制电控喷头进行运转,以使的电控喷头的一端推动移动底座进行横向移动,进而使得移动底座在限位导杆的外壁上进行横向滑动,同时移动底座带动中空底座进行移动,进而使得中空底座经过导管带动电控喷头调整位置,以使的电控喷头和施工位置的距离进行调整,从而有益于解决喷涂装置在进行喷涂涂时,不同层级涂料切换时,面对凹凸不平的施工平面时,若距离参数控制不当,会使得面层涂料的分布厚度出现不均匀的情况,影响美观性的问题。
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Figure CN224894486U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spraying equipment technology, specifically a mineral color layer spraying device. Background Technology
[0002] The mineral color layered spraying device is a specialized piece of equipment used for spraying mineral materials. Its core function is to achieve multi-level adhesion of inorganic mineral fibers and other materials through layered spraying technology.
[0003] This device typically includes a material supply system, a spraying host, a spray gun assembly, and a control system. It supports precise control of spraying parameters to ensure the uniformity and density of each layer of material. This type of device is widely used in building insulation, fireproof coatings, and other fields. Its key technical point is to combine material properties with mechanical automation to ensure the connection quality and construction safety of layered spraying.
[0004] However, when the spraying device is spraying, if the distance parameters are not properly controlled when switching between different layers of paint and facing an uneven construction surface, the thickness of the topcoat will be uneven, affecting the aesthetics.
[0005] Therefore, a mineral color layering spraying device is needed to improve the above problems. Utility Model Content
[0006] The purpose of this invention is to provide a mineral color layering spraying device to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution:
[0008] A mineral color layered spraying device includes a mounting base, a belt lift is mounted on the outer wall of the mounting base, a controller is mounted on one side of the belt lift and on the outer wall of the mounting base, a spraying assembly is mounted on the moving end of the belt lift, and a spraying material conveying pipe is mounted on the outer wall of the belt lift.
[0009] As a preferred embodiment of this utility model, the spraying assembly includes a fixed base, which is installed on the outer wall of the moving end of the belt lift. A fixing block is provided on the outer wall of the fixed base, and a limit guide rod is installed on the outer wall of the fixing block.
[0010] As a preferred embodiment of this utility model, one end of the limiting guide rod is slidably connected to a movable base, a hollow base is provided on the outer wall of the movable base, and a spraying material conveying pipe is connected to the outer wall of the hollow base.
[0011] As a preferred embodiment of this utility model, a conduit is installed on the outer wall of the hollow base, an electrically controlled nozzle is installed at one end of the conduit, and an electrically controlled cylinder is installed on the outer wall of the fixed base.
[0012] As a preferred embodiment of this utility model, one end of the electronically controlled cylinder is connected to a movable base, a slide rail is installed on the outer wall of the fixed base, and a TOF ranging sensor is installed on the outer wall of the slide rail.
[0013] As a preferred embodiment of this utility model, the fixing blocks are provided in two sets and are respectively located on the outer walls of the fixed base opposite to each other, the limiting guide rods are provided in two sets and are respectively located on the outer walls of the movable base, and the guide tubes are provided in multiple sets and are respectively located on the outer walls of the hollow base.
[0014] As a preferred embodiment of this utility model, the hollow base is located on one side of the slide rail, and two sets of the electrically controlled cylinders are provided, which are respectively located on the opposite outer walls of the fixed base.
[0015] As a preferred embodiment of this utility model, the TOF ranging sensor is provided in two sets and is located on the outer wall of the slide rail respectively. The controller is connected to the belt lift, the electric nozzle, the electric cylinder and the TOF ranging sensor respectively through wires and the connection method is electrical connection.
[0016] The above technical solution connects one end of the spraying conveyor pipe to a feeding machine. Then, the spraying position distance parameters are set on the controller. The controller is then turned on, and the controller controls the belt elevator to operate. This causes the moving surface of the belt elevator to drive the spraying component to move longitudinally. At the same time, the controller controls the electronically controlled nozzle to operate and spray the mineral coating.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. In this utility model, the TOF distance sensor is controlled by a controller to monitor the construction position in real time. Simultaneously, the electrical signal generated by the TOF distance sensor is transmitted to the controller via wires. When the set parameters are reached, the controller controls the electronically controlled nozzle to operate, causing one end of the nozzle to push the moving base laterally. This causes the moving base to slide laterally on the outer wall of the limiting guide rod. Simultaneously, the moving base moves the hollow base, which in turn moves the electronically controlled nozzle through a guide tube to adjust its position. This adjusts the distance between the nozzle and the construction position, thus helping to solve the problem that when switching between different coating layers on an uneven construction surface, improper distance parameter control can lead to uneven coating thickness, affecting aesthetics. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a side view of the structure of this utility model;
[0021] Figure 3 This utility model Figure 2 An enlarged schematic diagram of the structure at point A.
[0022] In the diagram: 1. Mounting base; 2. Belt lift; 3. Controller; 4. Spraying assembly; 401. Fixed base; 402. Fixing block; 403. Limiting guide rod; 404. Moving base; 405. Hollow base; 406. Conduit; 407. Electrically controlled nozzle; 408. Electrically controlled cylinder; 409. Slide rail; 410. TOF distance sensor; 5. Spraying material delivery pipe. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0024] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.
[0025] For examples, please refer to Figure 1-3 This utility model provides a technical solution:
[0026] A mineral color layered spraying device includes a mounting base 1, a belt lift 2 mounted on the outer wall of the mounting base 1, a controller 3 mounted on one side of the belt lift 2 and located on the outer wall of the mounting base 1, a spraying assembly 4 mounted on the moving end of the belt lift 2, and a spraying conveying pipe 5 mounted on the outer wall of the belt lift 2.
[0027] In this embodiment, the spraying assembly 4 includes a fixed base 401, which is installed on the outer wall of the moving end of the belt lift 2. A fixed block 402 is provided on the outer wall of the fixed base 401, and a limiting guide rod 403 is installed on the outer wall of the fixed block 402. One end of the limiting guide rod 403 is slidably connected to a moving base 404. A hollow base 405 is provided on the outer wall of the moving base 404, and a spraying material conveying pipe 5 is connected to the outer wall of the hollow base 405. A conduit 406 is installed on the outer wall of the hollow base 405, and an electrically controlled spray nozzle 407 is installed at one end of the conduit 406. An electrically controlled cylinder 408 is installed on the outer wall of the fixed base 401, and one end of the electrically controlled cylinder 408 is connected to the moving base 404. A slide rail 409 is installed on the outer wall of the fixed base 401, and a TOF distance sensor 410 is installed on the outer wall of the slide rail 409.
[0028] Among them, there are two sets of fixed blocks 402, which are respectively located on the opposite outer walls of the fixed base 401; there are two sets of limiting guide rods 403, which are respectively located on the outer walls of the movable base 404; and there are multiple sets of conduits 406, which are respectively located on the outer walls of the hollow base 405.
[0029] The hollow base 405 is located on one side of the slide rail 409. Two sets of electrically controlled cylinders 408 are provided and are located on the opposite outer walls of the fixed base 401. Two sets of TOF distance sensors 410 are provided and are located on the outer walls of the slide rail 409. The controller 3 is connected to the belt lift 2, the electrically controlled nozzle 407, the electrically controlled cylinder 408 and the TOF distance sensor 410 through wires. The controller 3 is electrically connected to these components, which enables the device to be powered on. In turn, the controller 3 controls the belt lift 2, the electrically controlled nozzle 407, the electrically controlled cylinder 408 and the TOF distance sensor 410 to be powered on.
[0030] Based on the above structural features and connection relationship, one end of the spraying conveyor pipe 5 is connected to the feeding machine. Then, the spraying position distance parameter is set in the controller 3. Then, the controller 3 is turned on and the controller 3 controls the belt elevator 2 to operate, thereby causing the moving surface of the belt elevator 2 to drive the spraying component 4 to move longitudinally. At the same time, the controller 3 controls the electric spray head 407 to operate and spray the mineral coating.
[0031] The working process of this utility model is as follows: When the mineral color layer spraying device designed in this scheme is working or running, the controller 3 is connected to the belt lift 2, the electric control nozzle 407, the electric control cylinder 408 and the TOF distance sensor 410 through wires, and the connection is electrically connected. This makes the device powered on, and then the controller 3 controls the belt lift 2, the electric control nozzle 407, the electric control cylinder 408 and the TOF distance sensor 410 to be powered on.
[0032] By connecting one end of the spraying conveyor pipe 5 to a feeding machine, and then setting the spraying position distance parameters on the controller 3, the controller 3 is turned on. The controller 3 controls the belt lift 2 to operate, which in turn causes the moving surface of the belt lift 2 to drive the spraying assembly 4 to move longitudinally. At the same time, the controller 3 controls the electronically controlled nozzle 407 to operate and spray the mineral coating, thereby causing the controller 3 to control the TOF distance sensor 410 to operate, which in turn enables the TOF distance sensor 410 to monitor the construction position in real time. Simultaneously, the TOF distance sensor 410 generates an electrical signal that is transmitted to the controller 3 through a wire. When the set parameters are reached, the controller 3 will control the electronically controlled nozzle 407 to operate. 7. The system operates so that one end of the electronically controlled nozzle 407 pushes the movable base 404 to move laterally, thereby causing the movable base 404 to slide laterally on the outer wall of the limiting guide rod 403. At the same time, the movable base 404 drives the hollow base 405 to move, thereby causing the hollow base 405 to drive the electronically controlled nozzle 407 to adjust its position through the guide tube 406. This adjusts the distance between the electronically controlled nozzle 407 and the construction position, which helps to solve the problem that when the spraying device is spraying different layers of paint, if the distance parameter is not properly controlled when facing an uneven construction surface, the thickness of the surface paint will be uneven, affecting the aesthetics.
[0033] The belt lift 2, electrically controlled nozzle 407, electrically controlled cylinder 408, TOF distance sensor 410, and controller 3 used in this utility model are all existing known electrical devices, and all can be directly purchased and used on the market. Their structure, circuit, and control principle are all existing known technologies. Therefore, the structure, circuit, and control principle of the belt lift 2, electrically controlled nozzle 407, electrically controlled cylinder 408, TOF distance sensor 410, and controller 3 will not be described in detail here.
[0034] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.
[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mineral color layered spraying device, comprising a mounting base (1), characterized in that: A belt lift (2) is installed on the outer wall of the mounting base (1). A controller (3) is installed on one side of the belt lift (2) and on the outer wall of the mounting base (1). A spraying assembly (4) is installed on the moving end of the belt lift (2). A spraying conveyor pipe (5) is installed on the outer wall of the belt lift (2).
2. The mineral color layer spraying device according to claim 1, characterized in that: The spraying assembly (4) includes a fixed base (401), which is installed on the outer wall of the moving end of the belt lift (2). A fixing block (402) is provided on the outer wall of the fixed base (401), and a limit guide rod (403) is installed on the outer wall of the fixing block (402).
3. The mineral color layer spraying device according to claim 2, characterized in that: One end of the limiting guide rod (403) is slidably connected to a movable base (404), and a hollow base (405) is provided on the outer wall of the movable base (404). A spraying material conveying pipe (5) is connected to the outer wall of the hollow base (405).
4. The mineral color layer spraying device according to claim 3, characterized in that: A conduit (406) is installed on the outer wall of the hollow base (405), and an electrically controlled nozzle (407) is installed at one end of the conduit (406). An electrically controlled cylinder (408) is installed on the outer wall of the fixed base (401).
5. A mineral color layering spraying device according to claim 4, characterized in that: One end of the electronically controlled cylinder (408) is connected to a movable base (404), and a slide rail (409) is installed on the outer wall of the fixed base (401). A TOF ranging sensor (410) is installed on the outer wall of the slide rail (409).
6. A mineral color layered spraying device according to claim 5, characterized in that: Two sets of fixed blocks (402) are provided and are respectively located on the opposite outer walls of the fixed base (401). Two sets of limiting guide rods (403) are provided and are respectively located on the outer walls of the movable base (404). Multiple sets of conduits (406) are provided and are respectively located on the outer walls of the hollow base (405).
7. A mineral color layer spraying device according to claim 6, characterized in that: The hollow base (405) is located on one side of the slide rail (409), and the electronically controlled cylinder (408) is provided in two sets and is located on the opposite outer wall of the fixed base (401).
8. A mineral color layer spraying device according to claim 7, characterized in that: The TOF distance sensor (410) is provided in two sets and is located on the outer wall of the slide rail (409). The controller (3) is connected to the belt lift (2), the electric nozzle (407), the electric cylinder (408) and the TOF distance sensor (410) by wires and the connection method is electrical connection.