A high-efficiency atomizing two-fluid spray gun
Patent Information
- Application Number
- CN202522592926.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-07
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-07
AI Technical Summary
[0003]现有的高效雾化的双流体喷枪通过对气体和液体的压力进行共同雾化喷出燃烧物,以便于燃料进行充分的反应燃烧,上述方法虽然能够实现装置对液体以及气体的雾化作用,但是在装置对其进行雾化喷出时,需要将枪管置于燃烧工作内,以便于将液体以及气体喷洒在燃烧范围内,枪管在长期高温的条件下,容易出现烧融等情况,且枪管内的热量会出现堆积的情况,导致枪管的使用寿命较短
通过隔热套管、螺纹头一以及螺纹头二的设计,在对枪管进行使用时,可以将隔热套管的螺纹头一旋接在法兰盘上,实现了隔热套管对枪管的防护作用,避免枪管直接被明火燃烧出现热熔的情况,同时配合螺纹头一内壁散热腔的设计,隔热套管与枪管之间的热量能够经过二者之间的缝隙以及散热腔排出,有效避免了热量堆积影响枪管寿命的问题。
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Figure CN224894498U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dual-fluid spray gun technology, specifically to a high-efficiency atomizing dual-fluid spray gun. Background Technology
[0002] Denitrification is a treatment method that uses ammonia in ammonia water or urea solution to neutralize nitrogen oxides in flue gas, thereby reducing nitrogen oxides. Denitrification systems are generally divided into SCR denitrification systems and SNCR denitrification systems. In cement clinker production lines, SNCR denitrification systems, which do not use catalysts and do not require the installation of additional reactors, are usually used for denitrification. SNCR denitrification system is short for Selective Non-Catalytic Reduction Technology. SNCR denitrification system uses a preheater decomposition furnace as a reaction field to reduce NOx in the temperature range of 850 to 1100℃.
[0003] Existing high-efficiency atomizing dual-fluid spray guns atomize and spray combustibles by applying pressure to both gas and liquid to facilitate complete combustion of the fuel. While this method can achieve atomization of both liquid and gas, the gun barrel needs to be placed within the combustion chamber to spray the liquid and gas within the combustion range. Under prolonged high-temperature conditions, the gun barrel is prone to melting and heat buildup, resulting in a short service life. Utility Model Content
[0004] (a) Technical problems to be solved The technical problem to be solved by this utility model is to provide a high-efficiency atomizing dual-fluid spray gun that can enhance the service life of the barrel, in light of the current state of the technology.
[0005] (II) Technical Solution This utility model is achieved through the following technical solution: This utility model proposes a high-efficiency atomizing dual-fluid spray gun, including a gun barrel, a flange installed at the top of the gun barrel, a crushing tube arranged in the middle of the top of the flange, a crushing disc arranged inside the crushing tube, a threaded head 1 connected to the bottom of the flange around the crushing tube, a heat dissipation cavity being clamped in the middle of the threaded head 1, the bottom of the threaded head 1 being connected to the threaded head 2 through a heat insulation sleeve, the threaded head 2 and the bottom of the gun barrel being connected together to a nozzle, a liquid flow plate installed at the bottom of the nozzle, an atomizing nozzle 2 arranged around the bottom of the liquid flow plate, atomizing nozzle 1 evenly distributed on the inner and outer sides of the atomizing nozzle 2, and a one-way valve installed inside both the atomizing nozzle 1 and the atomizing nozzle 2.
[0006] Furthermore, the top of the crushing pipe is connected to the mixing head via a gas-liquid pipe, and two liquid inlet pipes are symmetrically installed on the top of the two side walls of the mixing head. An air inlet pipe is provided in the middle of the top of the mixing head, and the bottom of the air inlet pipe is connected to the gas-liquid pipe via an inner pipe. Two mixing channels are symmetrically opened on both sides inside the mixing head.
[0007] Furthermore, the gas-liquid pipe is inserted into the crushing pipe, the gas-liquid pipe is inserted into the mixing head, and both the liquid inlet pipe and the air inlet pipe are connected to the flange of the mixing head.
[0008] Furthermore, the inner tube extends through the mixing head, and the inlet pipe is inserted into the mixing channel.
[0009] Furthermore, both the shredder tube and the gun barrel are inserted into the flange, the first threaded head is threadedly connected to the flange, and the heat dissipation cavity passes through the first threaded head.
[0010] Furthermore, both the first threaded head and the second threaded head are welded to the heat insulation sleeve, and the nozzle is threadedly connected to both the gun barrel and the second threaded head.
[0011] Furthermore, the liquid flow tray is connected to the nozzle slot, and both the first atomizing nozzle and the second atomizing nozzle are connected to the liquid flow tray slot.
[0012] Furthermore, the one-way valve is flange-connected to both the first atomizing nozzle and the second atomizing nozzle, and there are three crushing discs, which are connected to the crushing pipe groove.
[0013] (III) Beneficial Effects Compared with the prior art, this utility model has the following advantages: Through the design of the heat insulation sleeve, threaded head one, and threaded head two, when using the gun barrel, the threaded head one of the heat insulation sleeve can be screwed onto the flange, realizing the protective function of the heat insulation sleeve for the gun barrel and preventing the gun barrel from being directly burned by open flame and melting. At the same time, with the design of the heat dissipation cavity on the inner wall of threaded head one, the heat between the heat insulation sleeve and the gun barrel can be discharged through the gap between them and the heat dissipation cavity, effectively avoiding the problem of heat accumulation affecting the life of the gun barrel. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a high-efficiency atomizing dual-fluid spray gun according to the present invention; Figure 2 This is a schematic diagram of the heat insulation sleeve in a high-efficiency atomizing dual-fluid spray gun according to the present invention; Figure 3 This is a schematic diagram of the liquid flow plate in a high-efficiency atomizing dual-fluid spray gun according to the present invention; Figure 4 This is a front cross-sectional view of the mixing head in a high-efficiency atomizing dual-fluid spray gun according to this utility model.
[0015] The annotations in the attached figures are explained as follows: 1. Inlet pipe; 2. Mixing head; 3. Breaking pipe; 4. Gun barrel; 5. Air inlet pipe; 6. Gas-liquid pipe; 7. Flange; 8. Nozzle; 9. Heat dissipation chamber; 10. Threaded head one; 11. Insulation sleeve; 12. Threaded head two; 13. Inner pipe; 14. Mixing channel; 15. Breaking disc; 16. One-way valve; 17. Atomizing nozzle two; 18. Liquid flow tray; 19. Atomizing nozzle one. Detailed Implementation
[0016] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0017] like Figures 1-4 As shown, this embodiment of a high-efficiency atomizing dual-fluid spray gun includes a barrel 4, a flange 7 mounted on the top of the barrel 4, a breaking tube 3 disposed in the middle of the top of the flange 7, a breaking disc 15 disposed inside the breaking tube 3, a threaded head 10 connected to the bottom of the flange 7 around the breaking tube 3, a heat dissipation cavity 9 clamped in the middle of the threaded head 10, and the bottom of the threaded head 10 connected to a threaded head 2 12 through a heat insulation sleeve 11. The threaded head 2 12 and the bottom of the barrel 4 are connected to a nozzle 8, a liquid flow plate 18 mounted on the bottom of the nozzle 8, and atomizing nozzles 2 17 disposed around the bottom of the liquid flow plate 18, with atomizing nozzles evenly distributed on the inner and outer sides of the atomizing nozzles 2 17. One-way valves 16 are installed inside nozzle 19, atomizing nozzle 19, and atomizing nozzle 17. Through the design of heat insulation sleeve 11, threaded head 10, and threaded head 22, when using the gun barrel 4, the threaded head 10 of the heat insulation sleeve 11 can be screwed onto the flange 7, realizing the protection of the gun barrel 4 by the heat insulation sleeve 11, preventing the gun barrel 4 from being directly burned by open flame and melting. At the same time, with the design of the heat dissipation cavity 9 on the inner wall of the threaded head 10, the heat between the heat insulation sleeve 11 and the gun barrel 4 can be discharged through the gap between them and the heat dissipation cavity 9, effectively avoiding the problem of heat accumulation affecting the life of the gun barrel 4.
[0018] like Figures 1-4 As shown, in this embodiment, the top of the crushing pipe 3 is connected to the mixing head 2 through the gas-liquid pipe 6. Two liquid inlet pipes 1 are symmetrically installed on the top of the two side walls of the mixing head 2. An air inlet pipe 5 is provided in the middle of the top of the mixing head 2. The bottom of the air inlet pipe 5 is connected to the gas-liquid pipe 6 through the inner pipe 13. Two mixing channels 14 are symmetrically opened on both sides inside the mixing head 2.
[0019] like Figures 1-4 As shown, in this embodiment, the gas-liquid pipe 6 is inserted into the crushing pipe 3, the gas-liquid pipe 6 is inserted into the mixing head 2, and the liquid inlet pipe 1 and the air inlet pipe 5 are both connected to the flange of the mixing head 2. The design of the liquid inlet pipe 1 and the air inlet pipe 5 facilitates the connection of external equipment to realize the transportation of liquid and gas.
[0020] like Figures 1-4 As shown, in this embodiment, the inner tube 13 passes through the mixing head 2, and the inlet pipe 1 is inserted into the mixing channel 14. The inner tube 13 realizes the delivery of gas, and the mixing channel 14 realizes the delivery of dual fluids.
[0021] like Figures 1-4 As shown, in this embodiment, both the breaker tube 3 and the gun barrel 4 are inserted into the flange 7, the threaded head 10 is threadedly connected to the flange 7, the heat dissipation cavity 9 passes through the threaded head 10, and the design of the threaded head 10 in conjunction with the threaded head 2 12 facilitates the individual replacement of the heat insulation sleeve 11 and the nozzle 8.
[0022] like Figures 1-4 As shown, in this embodiment, both the first threaded head 10 and the second threaded head 12 are welded to the heat insulation sleeve 11, and the nozzle 8 is threadedly connected to the gun barrel 4 and the second threaded head 12. The design of the heat insulation sleeve 11 can effectively prevent the gun barrel 4 from melting, thus achieving the protection of the gun barrel 4.
[0023] like Figures 1-4 As shown, in this embodiment, the liquid flow tray 18 is connected to the nozzle 8 via a slot, and both the first atomizing nozzle 19 and the second atomizing nozzle 17 are connected to the liquid flow tray 18 via a slot. The design of the liquid flow tray 18 in conjunction with the first atomizing nozzle 19 and the second atomizing nozzle 17 facilitates the atomization and spraying of fuel. The second atomizing nozzle 17 is larger than the first atomizing nozzle 19, and when the second atomizing nozzle 17 is turned on, the atomization range of the device can be effectively increased.
[0024] like Figures 1-4 As shown, in this embodiment, the one-way valve 16 is flange-connected to both the first atomizing nozzle 19 and the second atomizing nozzle 17. There are three crushing discs 15, which are connected to the crushing pipe 3 via slots. The design of the crushing discs 15 enables the liquid to be cut into smaller molecules for easy atomization and spraying. The crushing discs 15 are set in stages, which effectively ensures the crushing efficiency of the device for the liquid.
[0025] The specific implementation process of this embodiment is as follows: When using the device, the flange 7 of the device needs to be connected to the combustion treatment equipment to ensure the stability of the device during operation. At the same time, the air inlet pipe 5 of the device is connected to the high-pressure gas supply equipment, and the two liquid inlet pipes 1 are connected to the liquid supply equipment of different fuels respectively. During operation, the liquid enters the gas-liquid pipe 6 through the mixing channel 14, and the high-pressure gas enters the gas-liquid pipe 6 through the inner pipe 13, realizing the mixing between gas and liquid. Under the impact force of high-pressure gas, the liquid can be cut by the crushing disc 15. After the cutting of gas and liquid by the gun barrel 4, the liquid is atomized and sprayed by the atomizing nozzle 19 and the atomizing nozzle 2 17. The design of the one-way valve 16 makes it convenient to control the opening and closing of the atomizing nozzle 19 and the atomizing nozzle 2 17, thereby facilitating the uniform control of the spray volume of the device.
[0026] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A high-efficiency atomizing dual-fluid spray gun, characterized in that: The gun includes a barrel (4), a flange (7) is installed at the top of the barrel (4), a crushing pipe (3) is provided at the middle of the top of the flange (7), a crushing disc (15) is provided inside the crushing pipe (3), a threaded head (10) is connected to the bottom of the flange (7) around the crushing pipe (3), a heat dissipation cavity (9) is provided in the middle of the threaded head (10), the bottom of the threaded head (10) is connected to the threaded head (2) through a heat insulation sleeve (11), the threaded head (2) and the bottom of the barrel (4) are connected to a nozzle (8), a liquid flow plate (18) is installed at the bottom of the nozzle (8), an atomizing nozzle (2) (17) is provided around the bottom of the liquid flow plate (18), an atomizing nozzle (19) is evenly distributed on the inner and outer sides of the atomizing nozzle (2) (17), and a one-way valve (16) is installed inside the atomizing nozzle (19) and the atomizing nozzle (2) (17).
2. The high-efficiency atomizing dual-fluid spray gun according to claim 1, characterized in that: The top of the crushing pipe (3) is connected to the mixing head (2) through the gas-liquid pipe (6). Two liquid inlet pipes (1) are symmetrically installed on the top of the two side walls of the mixing head (2). An air inlet pipe (5) is provided in the middle of the top of the mixing head (2). The bottom of the air inlet pipe (5) is connected to the gas-liquid pipe (6) through the inner pipe (13). Two mixing channels (14) are symmetrically opened on both sides inside the mixing head (2).
3. The high-efficiency atomizing dual-fluid spray gun according to claim 2, characterized in that: The gas-liquid pipe (6) is inserted into the crushing pipe (3), the gas-liquid pipe (6) is inserted into the mixing head (2), and the liquid inlet pipe (1) and the air inlet pipe (5) are both connected to the flange of the mixing head (2).
4. The high-efficiency atomizing dual-fluid spray gun according to claim 2, characterized in that: The inner tube (13) passes through the mixing head (2), and the inlet tube (1) is inserted into the mixing channel (14).
5. The high-efficiency atomizing dual-fluid spray gun according to claim 1, characterized in that: The breaker tube (3) and the gun barrel (4) are both inserted into the flange (7), the threaded head (10) is threadedly connected to the flange (7), and the heat dissipation cavity (9) passes through the threaded head (10).
6. The high-efficiency atomizing dual-fluid spray gun according to claim 1, characterized in that: Both the first threaded head (10) and the second threaded head (12) are welded to the heat insulation sleeve (11), and the nozzle (8) is threadedly connected to the gun barrel (4) and the second threaded head (12).
7. The high-efficiency atomizing dual-fluid spray gun according to claim 1, characterized in that: The liquid flow tray (18) is connected to the nozzle (8) through a slot, and both the first atomizing nozzle (19) and the second atomizing nozzle (17) are connected to the liquid flow tray (18) through a slot.
8. The high-efficiency atomizing dual-fluid spray gun according to claim 1, characterized in that: The one-way valve (16) is flange-connected to both the first atomizing nozzle (19) and the second atomizing nozzle (17). There are three crushing discs (15), and the crushing discs (15) are groove-connected to the crushing pipe (3).