A fully mechanized coal mining face transfer loading machine head spraying device
Patent Information
- Application Number
- CN202522330739.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-03
AI Technical Summary
而现有的一种综采工作面转载机头喷雾装置在使用过程中,由于传统喷雾装置多采用固定支架安装,高度不可调或调节繁琐,固定高度的喷雾头无法精准对准粉尘产生核心区域,传统喷雾装置的喷雾角度多为固定设计,或需手动拧动螺栓调整角度,调节过程需停机操作,无法实时适配粉尘扩散方向的变化;因此,需对上述技术问题进行解决处理
[0010]与现有技术相比,本实用新型的有益效果是:本实用新型通过伸缩杆、固定螺杆与固定螺母的配合,便于滑动调整喷雾支架的高度,提高了喷雾装置高度调节的便捷性与精准度,进而能够实现精准对准综采工作面转载机头粉尘产生核心区域的功能,再通过伸缩筒、调节杆、旋转杆和拉杆的配合,便于转动改变喷雾角度,提高了喷雾角度调节的实时性与适配性,进而能够实现根据粉尘扩散方向变化实时调整喷雾角度的功能,最终解决了传统喷雾装置无法精准对准粉尘核心区的问题。
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Figure CN224894514U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of spray devices for transfer machine heads, and in particular to a spray device for a transfer machine head in a fully mechanized mining face. Background Technology
[0002] In the production system of fully mechanized coal mining faces in underground coal mines, the transfer head is a key connecting device that links the scraper conveyor (coal outlet end of the coal mining machine) and the belt conveyor (coal transport end). It undertakes the task of transitioning coal from short-distance transfer to long-distance transport. Due to the height difference (usually 1-3m) of coal during the transfer process, and the high coal flow velocity and intense particle collision at the transfer head, a large amount of dust is easily generated (dust concentration can reach 500-1500mg / m³). The existing spraying device for the transfer machine head in fully mechanized mining faces has several drawbacks. Traditional spraying devices are often installed on fixed brackets, with fixed heights that are either not adjustable or require cumbersome adjustments. The fixed-height spray head cannot accurately target the core dust-generating area. The spray angle of traditional spraying devices is often fixed, or requires manual adjustment by turning bolts. The adjustment process requires stopping the machine and cannot adapt to changes in the dust diffusion direction in real time. Therefore, these technical problems need to be solved. Utility Model Content
[0003] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a spray device for the transfer head of a fully mechanized mining face.
[0004] To achieve the above objectives, the present invention adopts the following technical solution: a spraying device for a fully mechanized mining face transfer machine head, comprising telescopic rods installed opposite to each other on both sides of the fully mechanized mining face transfer machine head, with fixed plates fixed to the bottom ends of the telescopic rods, the fixed plates being bolted to the fixed frames on both sides of the fully mechanized mining face transfer machine head, and an angle adjustment mechanism being installed at the top of the telescopic rods in the vertical direction of the fixed plates, a spraying mechanism being installed between the angle adjustment mechanisms, and a fixing mechanism being mounted on the angle adjustment mechanism.
[0005] Preferably, a T-shaped groove is vertically formed in the center of the telescopic end of the telescopic rod, and a fixing screw is installed in the T-shaped groove. The end of the fixing screw is slidably installed in the T-shaped groove, and the other end of the screw passes through the telescopic rod and is connected to a fixing nut by a thread.
[0006] Preferably, the telescopic rods on both sides are respectively fixedly connected with an adjustment plate and an L-shaped positioning plate.
[0007] Preferably, the spraying mechanism includes a rotating rod rotatably mounted between the adjusting plate and the L-shaped positioning plate, a spraying plate sleeved on the rotating rod, spraying heads equidistantly mounted on one end of the spraying plate, water guiding holes correspondingly opened in the spraying plate inside the spraying heads, a water guiding pipe connected to one side of the spraying plate corresponding to the water guiding holes, and the water guiding pipe being fixed to one side of the telescopic end of the telescopic rod by a fixing ring.
[0008] Preferably, the angle adjustment mechanism includes a telescopic cylinder sleeved on a rotating rod between the adjustment plates, the telescopic end of the telescopic cylinder being fixedly connected to the middle of the adjustment rod, and one end of the adjustment rod being movably installed in an adjustment groove opened on the adjustment plate.
[0009] Preferably, the fixing mechanism includes a movable groove corresponding to the adjusting rod on one side of the spray plate, pull rods are sleeved at both ends of the adjusting rod, and a telescopic spring is installed inside the telescopic cylinder in the middle of the adjusting rod. The two ends of the telescopic spring are respectively fixed to the inner wall of the telescopic cylinder and the telescopic end.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the cooperation of the telescopic rod, the fixing screw and the fixing nut, facilitates the sliding adjustment of the height of the spray bracket, improves the convenience and accuracy of the height adjustment of the spray device, and thus enables the function of accurately targeting the core area of dust generation at the transfer head of the fully mechanized mining face. Furthermore, through the cooperation of the telescopic cylinder, the adjusting rod, the rotating rod and the pull rod, it is easy to rotate and change the spray angle, improves the real-time performance and adaptability of the spray angle adjustment, and thus enables the function of adjusting the spray angle in real time according to the change of dust diffusion direction, ultimately solving the problem that traditional spray devices cannot accurately target the core area of dust. Attached Figure Description
[0011] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed in this utility model; Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side proposed in this utility model; Figure 3 This is a three-dimensional structural diagram of the positioning bolt proposed in this utility model; Figure 4 This is a three-dimensional structural diagram of the spray mechanism proposed in this utility model; Figure 5 The present utility model proposes Figure 4 Enlarged schematic diagram of the structure at part A in the middle; Figure 6 This is a three-dimensional structural diagram of the angle adjustment mechanism proposed in this utility model; Figure 7 This is a schematic cross-sectional view of the angle adjustment mechanism proposed in this utility model. Figure 8 This is a schematic diagram of the adjustment plate structure proposed in this utility model.
[0012] The following are the components listed in the diagram: 1. Fixed plate; 2. Telescopic rod; 3. Spray plate; 4. Spray head; 5. Adjusting plate; 6. Rotating rod; 7. Water guide pipe; 8. Pull rod; 9. Telescopic cylinder; 10. Adjusting rod; 11. Movable groove; 12. Adjusting groove; 13. Telescopic spring; 14. Fixed screw. Detailed Implementation
[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0014] Example: See Figures 1 to 8 This utility model discloses a spraying device for a fully mechanized mining face transfer machine head, comprising telescopic rods 2 installed opposite each other on both sides of the transfer machine head. The bottom ends of the telescopic rods 2 are fixed to fixed plates 1, which are bolted to fixed frames on both sides of the transfer machine head. An angle adjustment mechanism is installed at the top of the telescopic rods 2 in the vertical direction of the fixed plates 1. A spraying mechanism is installed between the angle adjustment mechanisms, and a fixing mechanism is mounted on the angle adjustment mechanism. Through the telescopic rods 2, fixed plates 1, angle adjustment mechanisms, spraying mechanisms, and fixing mechanisms, the overall framework of the spraying device for the fully mechanized mining face transfer machine head is easily constructed, achieving stable fixation of the device on the transfer machine head, and providing a functional basis for spray angle adjustment and spraying operations. The telescopic rod 2 has a T-slot vertically formed in the center of its telescopic end. A fixing screw 14 is installed in the T-slot. The end of the fixing screw 14 is slidably installed in the T-slot, and the other end of the screw passes through the telescopic rod 2 and is connected to a fixing nut by a thread. The T-slot, fixing screw 14, and fixing nut of the telescopic rod 2 facilitate the fixation of the telescopic rod 2's telescopic length, ensuring the stability of the spray mechanism's installation height and preventing the spray position from shifting due to the telescopic rod 2 becoming loose during use. Adjusting plates 5 and L-shaped positioning plates are respectively fixed to the telescopic rods 2 on both sides. The adjusting plates 5 and L-shaped positioning plates provide a mounting and rotation carrier for the rotating rod 6 of the spray mechanism, supporting the stable assembly of the spray components and providing structural support for subsequent spray angle adjustments.
[0015] In this utility model, the spraying mechanism includes a rotating rod 6 rotatably mounted between the adjusting plate 5 and the L-shaped positioning plate. A spraying plate 3 is sleeved on the rotating rod 6. Spray heads 4 are equidistantly mounted on one end of the spraying plate 3. Water guide holes are correspondingly opened in the spraying plate 3 inside the spray heads 4. A water guide pipe 7 is connected to one side of the spraying plate 3 corresponding to the water guide hole. The water guide pipe 7 is fixed to one side of the telescopic end of the telescopic rod 2 by a fixing ring. Through the rotating rod 6, spraying plate 3, spray heads 4, water guide holes, water guide pipe 7, and fixing ring, water is easily transported through the water guide pipe 7 and distributed to the spray heads 4 through the water guide holes to achieve dust reduction or cooling of the transfer machine head. At the same time, the rotating rod 6 can assist in adjusting the spraying direction. The angle adjustment mechanism includes a telescopic cylinder 9 sleeved on the rotating rod 6 between the adjusting plates 5. The telescopic end of the telescopic cylinder 9 is fixed to the adjusting rod 10. The adjusting rod 10 is movably installed at one end in the adjusting groove 12 on the adjusting plate 5. Through the telescopic cylinder 9, adjusting rod 10, adjusting groove 12, and rotating rod 6, the telescopic cylinder 9 can be used to move the adjusting rod 10 within the adjusting groove 12, thereby driving the rotating rod 6 to rotate and realize flexible adjustment of the spray angle. The fixing mechanism includes a movable groove 11 corresponding to the adjusting rod 10 on one side of the spray plate 3. Pull rods 8 are sleeved at both ends of the adjusting rod 10, and a telescopic spring 13 is installed inside the telescopic cylinder 9 in the middle of the adjusting rod 10. The two ends of the telescopic spring 13 are fixed to the inner wall of the telescopic cylinder 9 and the telescopic end, respectively. Through the movable groove 11, pull rod 8, telescopic spring 13, adjusting rod 10, and telescopic cylinder 9, the elastic force of the telescopic spring 13 can be used to fix the position of the adjusting rod 10 and maintain a stable spray angle.
[0016] Working principle: When using this utility model, firstly, the fixing plate 1 is bolted to the fixed frame of the transfer machine head in the fully mechanized mining face. Then, according to the actual height requirements of the transfer machine head, the telescopic end of the telescopic rod 2 is stretched or compressed. After the height is adjusted to the correct position, the position of the telescopic end is locked by the squeezing force between the nut and the outer wall of the telescopic rod 2, preventing the telescopic rod 2 from extending or retracting on its own due to vibration or gravity during operation, thus ensuring a stable spray height. Then, the external high-pressure water source is transported to the spray plate 3 through the water guide pipe 7, and is converted into fine water mist through the corresponding spray head 4 to achieve dust capture and settling. Then, by manually pulling the pull rod 8, the telescopic cylinder 9 is extended, thereby adjusting the position of the adjusting rod 10 in the adjusting groove 12, thereby changing the spray angle of the spray head 4. At the same time, when the pull rod 8 is released, the telescopic spring 13 contracts, thereby achieving a stable locking of the spray angle and ensuring that the water mist always covers the target dust-suppressing area.
[0017] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A spraying device for the transfer head of a fully mechanized mining face, comprising telescopic rods (2) installed opposite to each other on both sides of the transfer head of the fully mechanized mining face, characterized in that: The bottom end of each telescopic rod (2) is fixedly connected to a fixing plate (1). The fixing plate (1) is installed on the fixing frame on both sides of the transfer machine head of the fully mechanized mining face by bolts. An angle adjustment mechanism is installed at the top of the telescopic rod (2) in the vertical direction of the fixing plate (1). A spraying mechanism is installed between the angle adjustment mechanisms, and a fixing mechanism is assembled on the angle adjustment mechanism.
2. The spraying device for the transfer head of a fully mechanized mining face according to claim 1, characterized in that: The telescopic rod (2) has a T-shaped groove vertically opened in the middle of the telescopic end. A fixing screw (14) is installed in the T-shaped groove. The end of the fixing screw (14) is slidably installed in the T-shaped groove, and the other end of the screw passes through the telescopic rod (2) and is connected to a fixing nut by thread.
3. The spraying device for the transfer head of a fully mechanized mining face according to claim 2, characterized in that: The telescopic rods (2) on both sides are respectively fixed with an adjustment plate (5) and an L-shaped positioning plate.
4. The spraying device for the transfer head of a fully mechanized mining face according to claim 3, characterized in that: The spraying mechanism includes a rotating rod (6) rotatably mounted between the adjusting plate (5) and the L-shaped positioning plate. A spraying plate (3) is sleeved on the rotating rod (6). Spraying heads (4) are equidistantly mounted on one end of the spraying plate (3). Water guide holes are correspondingly opened in the spraying plate (3) inside the spraying head (4). A water guide pipe (7) is connected to the water guide hole on one side of the spraying plate (3). The water guide pipe (7) is fixed to one side of the telescopic end of the telescopic rod (2) by a fixing ring.
5. A spraying device for the transfer head of a fully mechanized mining face according to claim 4, characterized in that: The angle adjustment mechanism includes a telescopic cylinder (9) sleeved on a rotating rod (6) between adjustment plates (5). The telescopic end of the telescopic cylinder (9) is fixed to the middle of the adjustment rod (10). One end of the adjustment rod (10) is movably installed in the adjustment groove (12) opened on the adjustment plate (5).
6. A spraying device for the transfer head of a fully mechanized mining face according to claim 5, characterized in that: The fixing mechanism includes a movable groove (11) on one side of the spray plate (3) for a corresponding adjusting rod (10). Pull rods (8) are sleeved at both ends of the adjusting rod (10), and a telescopic spring (13) is installed inside the telescopic cylinder (9) in the middle of the adjusting rod (10). The two ends of the telescopic spring (13) are fixed to the inner wall of the telescopic cylinder (9) and the telescopic end, respectively.