A new type of impregnator

Abstract

The utility model discloses a novel impregnator belongs to impregnator technical field, including frame, both sides in frame are fixed with the support plate, be provided with the impregnation groove and the glue dropping groove in the frame, be provided with the mobile seat and the support in the frame, be provided with the drive assembly of drive support lifting movement on the mobile seat, be provided with the impregnation cylinder in the support, be provided with the rotation component of drive impregnation cylinder rotation on the support, use novel impregnator, and the mobile seat is along the support plate quick movement through the guide wheel, and the support lifting of cooperation second air cylinder drive realizes the automatic transfer of base material between the impregnation groove and the glue dropping groove, and the impregnation time is greatly shortened, and the beat demand of batch production is satisfied.

Description

Technical Field

[0001] This utility model relates to the field of dipping machine technology, and in particular to a novel dipping machine. Background Technology

[0002] In fields such as composite materials, electronic components, and building materials, the impregnation process is a core step in improving material performance. By immersing the substrate (such as fiber cloth, filter paper, and metal skeleton) in adhesive, the adhesive evenly covers the surface of the substrate and penetrates into the internal pores, thereby enhancing the substrate's key properties such as strength, corrosion resistance, and insulation.

[0003] Traditional dip-coating machines rely heavily on manual operation for processes such as substrate loading and unloading, dip-coating, dispensing, and drying. This process is cumbersome, inefficient, and unsuitable for mass production. Therefore, there is an urgent need to design a new type of dip-coating machine to solve these problems. Utility Model Content

[0004] The purpose of this utility model is to provide a new type of dipping machine to solve the problem that existing dipping machines rely heavily on manual operation, resulting in cumbersome processing procedures, low production efficiency, and difficulty in adapting to batch processing needs.

[0005] To solve the above-mentioned technical problems, this utility model provides a novel impregnation machine, including a frame, with support plates fixed on both sides inside the frame, and an impregnation tank and a dripping tank provided in the frame; The frame is provided with a movable seat and a support. The movable seat is provided with a drive component that drives the support to move up and down. The support is provided with a glue-impregnating cylinder and a rotating component that drives the glue-impregnating cylinder to rotate.

[0006] As a further improvement to the above technical solution: Optionally, the rotating component includes: An electric motor is mounted on the bracket, and a first sprocket is connected to the output end of the motor. The second sprocket is fixed to the end of the impregnation cylinder and is connected to the first sprocket by a chain.

[0007] Optionally, the bottom surface of the movable seat is provided with two guide wheels, which are connected to the support plate.

[0008] Optionally, a cover plate is rotatably connected to the impregnation tank, and a first cylinder hinged to the cover plate is mounted on the frame.

[0009] Optionally, a warm air blower is installed on the frame, and the warm air blower is connected to the dispensing tank via an air pipe.

[0010] Optionally, two guide rods are fixed on the bracket, and the guide rods pass through the movable seat.

[0011] Optionally, the drive component is a second cylinder.

[0012] In the novel impregnation machine provided by this utility model, support plates are fixed on both sides inside the frame. The frame is equipped with an impregnation tank and a dispensing tank. The frame is also equipped with a movable seat and a support. The movable seat is equipped with a driving component that drives the support to move up and down. The support is equipped with an impregnation cylinder, and the support is equipped with a rotating component that drives the impregnation cylinder to rotate. Using the novel impregnation machine, the movable seat moves quickly along the support plates via guide wheels. Combined with the lifting and lowering of the support driven by the second cylinder, the substrate is automatically transferred between the impregnation tank and the dispensing tank, which greatly shortens the impregnation time and meets the cycle time requirements of mass production. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of the novel impregnation machine provided by this utility model; Figure 2 This is a drawing of a novel dipping machine provided by this utility model. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0017] This utility model provides a novel impregnation machine, the structure of which is as follows: Figure 1-2 As shown, the machine includes a frame 1, with support plates 2 fixed on both sides inside the frame 1. The frame 1 contains an impregnation tank 4 and a dispensing tank 5. A movable base 3 and a support 6 are also located within the frame 1. A drive assembly 8 is mounted on the movable base 3 to drive the support 6 to move up and down. An impregnation cylinder 7 is housed within the support 6, and a rotating assembly is mounted on the support 6 to drive the impregnation cylinder 7 to rotate. Using this new impregnation machine, the substrate can be automatically transferred between the impregnation tank 4 and the dispensing tank 5, significantly shortening the impregnation time and meeting the cycle time requirements of mass production.

[0018] Specifically, the rotating assembly includes a motor 9 and a second sprocket 12. The motor 9 is mounted on the bracket 6, and the output end of the motor 9 is connected to a first sprocket 10. The second sprocket 12 is fixed to the end of the impregnation cylinder 7, and the second sprocket 12 and the first sprocket 10 are connected by a chain 11.

[0019] Furthermore, the bottom surface of the movable seat 3 is provided with two guide wheels 13, which are connected to the support plate 2.

[0020] Furthermore, a cover plate 16 is rotatably connected to the impregnation tank 4, and a first cylinder 15 hinged to the cover plate 16 is mounted on the frame 1.

[0021] Furthermore, a heater 14 is installed on the frame 1, and the heater 14 is connected to the dispensing tank 5 via an air pipe.

[0022] Furthermore, two guide rods 17 are fixed on the bracket 6, and the guide rods 17 are connected to the movable seat 3.

[0023] Furthermore, drive component 8 is a second cylinder.

[0024] Operating procedures Open the cover plate 16 and neatly place the substrate to be impregnated into the impregnation cylinder 7, ensuring that the substrates are not stacked; start the moving seat 3 to move the support 6 and the impregnation cylinder 7 above the impregnation tank 4; start the second cylinder to drive the support 6 to descend, so that the impregnation cylinder 7 is immersed in the adhesive in the impregnation tank 4 until the substrate is completely submerged; close the cover plate 16 to reduce the evaporation of the adhesive.

[0025] Start motor 9, which drives the dip tube 7 to rotate at a constant speed through first sprocket 10, chain 11 and second sprocket 12, so that the substrate is fully tumbled in the adhesive, ensuring that the adhesive evenly covers the surface of the substrate and penetrates into the internal pores; after the dip is completed according to the preset dip time, turn off motor 9; start second cylinder, drive bracket 6 to rise, and drive dip tube 7 to get off dip tank 4; start moving seat 3, move dip tube 7 above drip tank 5, let it stand to drip off excess adhesive, and at the same time start warm air blower 14 to blow hot air into drip tank 5 to accelerate the drying of adhesive.

[0026] Beneficial effects This device effectively solves the problem of low production efficiency of traditional dipping machines. The moving seat 3 moves quickly along the support plate 2 via the guide wheel 13, and the support 6 driven by the second cylinder is raised and lowered to realize the automatic transfer of the substrate between the dipping tank 4 and the dripping tank 5. The processing time of a single batch is greatly shortened. Rotary dipping replaces static soaking, which greatly shortens the dipping time and significantly increases the daily production capacity to meet the cycle time requirements of mass production.

[0027] The above description is only a description of the preferred embodiment of the present utility model and is not intended to limit the scope of the present utility model in any way. Any changes or modifications made by those skilled in the art based on the above disclosure shall fall within the protection scope of the claims.

Claims

1. A novel impregnation machine, comprising a frame (1), characterized in that, The frame (1) has support plates (2) fixed on both sides inside, and the frame (1) is provided with an impregnation tank (4) and a dripping tank (5). The frame (1) is provided with a movable seat (3) and a support (6). The movable seat (3) is provided with a drive assembly (8) for driving the support (6) to move up and down. The support (6) is provided with a glue-impregnating cylinder (7). The support (6) is provided with a rotating assembly for driving the glue-impregnating cylinder (7) to rotate.

2. The novel impregnation machine as described in claim 1, characterized in that, The rotating component includes: Motor (9), the motor (9) is mounted on the bracket (6), and the output end of the motor (9) is connected to a first sprocket (10). The second sprocket (12) is fixed to the end of the impregnation cylinder (7), and the second sprocket (12) is connected to the first sprocket (10) by a chain (11).

3. The novel impregnation machine as described in claim 1, characterized in that, The bottom surface of the movable seat (3) is provided with two guide wheels (13), and the guide wheels (13) are connected to the support plate (2).

4. The novel impregnation machine as described in claim 1, characterized in that, A cover plate (16) is rotatably connected to the impregnation tank (4), and a first cylinder (15) hinged to the cover plate (16) is installed on the frame (1).

5. The novel impregnation machine as described in claim 1, characterized in that, A heater (14) is installed on the frame (1), and the heater (14) is connected to the drip tray (5) through an air pipe.

6. The novel impregnation machine as described in claim 1, characterized in that, Two guide rods (17) are fixed on the bracket (6), and the guide rods (17) are connected to the movable seat (3).

7. The novel impregnation machine as described in claim 1, characterized in that, The drive assembly (8) is a second cylinder.

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