A pressurizing agent cartridge cover plate fixing jig
Patent Information
- Application Number
- CN202522509435.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-26
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-26
AI Technical Summary
[0002]在试剂卡盒的生产或组装过程中,盖板需要与芯片主体压合固定,并进行点胶密封,以确保卡盒的密闭性和功能性,其中采用注胶工艺对零配件进行粘接时,一般采用手动注胶的方式,但由于低粘度的胶料其流动性较好,更容易导致过量溢出,同时由于在注胶前需要用手按压试剂卡盒盖板,然后再进行注胶,当手按压试剂卡盒盖板时,由于按压的力度难以控制导致盖板产生不均匀的形变,进而导致试剂卡盒密封不严密,产生漏液,此外,采用手动注胶的方式,产品的一致性难以保证,生产效率低,难以满足市场的需求
本实用新型通过设置多个定位螺丝,每个定位螺丝包括弹性柱塞和弹簧,弹性柱塞的压缩量可调,达到了精确调节压板与底板之间的距离,从而控制对芯片主体的压紧力度,确保盖板压合均匀,避免点胶时胶水分布不均。
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Figure CN224894642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fixing fixture technology, specifically to a fixing fixture for pressing reagent card box cover. Background Technology
[0002] During the production or assembly of reagent cartridges, the cover plate needs to be pressed and fixed to the chip body, and then sealed with adhesive to ensure the airtightness and functionality of the cartridge. When using the glue injection process to bond the components, manual glue injection is generally used. However, because low-viscosity glue has good flowability, it is easier to cause excessive overflow. At the same time, since the reagent cartridge cover plate needs to be pressed by hand before glue injection, the pressure is difficult to control, resulting in uneven deformation of the cover plate. This leads to poor sealing of the reagent cartridge and leakage. In addition, the manual glue injection method makes it difficult to ensure product consistency, has low production efficiency, and fails to meet market demands. Utility Model Content
[0003] The purpose of this utility model is to address the shortcomings of the existing technology by providing a fixing fixture for pressing the cover of a reagent card box, so as to improve sealing and increase production efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: This utility model provides a fixing fixture for pressing the cover of a reagent card box, including: a base plate, a pressure plate, a magnetic suction component, a chip body, and an adjustment component; The pressure plate is connected to the base plate via a hinge shaft. The base plate has a limiting structure, which includes a stepped surface for limiting the horizontal direction of the chip body and a boss for limiting the vertical direction of the pressure plate. The limiting structure forms a receiving cavity for accommodating the chip body. The adjustment component is disposed on the pressure plate. The adjustment component includes a plurality of ball positioning screws, wherein each ball positioning screw includes an elastic plunger and a spring. The spring is disposed inside the elastic plunger so that the compression amount of the elastic plunger is adjustable, thereby adjusting the distance between the pressure plate and the base plate, and adjusting the clamping force of the pressure plate on the chip body.
[0005] In some embodiments, a magnetic attraction component is further included, the magnetic attraction component including a first magnet and a second magnet, there are multiple first magnets and multiple second magnets, wherein multiple first magnets are disposed on the pressure plate and multiple second magnets are disposed on the base plate, wherein each first magnet is correspondingly disposed with a second magnet, and the second magnet is disposed through the base plate.
[0006] In some embodiments, the device further includes a dispensing machine table panel, which is provided with a plurality of stepped cylindrical pins and connecting magnets. The base plate is provided with positioning holes corresponding to the stepped cylindrical pins, and the connecting magnets are provided to correspond to the second magnets.
[0007] In some embodiments, a chamber cover and a one-way valve cover are further included. The chamber cover and the one-way valve cover are both disposed between the chip body and the pressure plate. The chamber cover is used to cover the receiving cavity. The one-way valve cover is provided with a glue injection hole and a vent hole. The pressure plate is provided with a corresponding clearance hole for avoiding the glue injection hole and the vent hole.
[0008] In some embodiments, the compression range of the elastic plunger is 1 mm to 2 mm.
[0009] In some embodiments, the pressure plate is made of a transparent material.
[0010] In some embodiments, the step surface shape of the limiting structure matches the contour of the chip body.
[0011] Furthermore, the beneficial effects of this utility model are as follows: This invention features multiple positioning screws, each including an elastic plunger and a spring. The compression of the elastic plunger is adjustable, allowing for precise adjustment of the distance between the pressure plate and the base plate. This controls the clamping force on the chip body, ensuring uniform cover plate pressing and preventing uneven glue distribution during dispensing.
[0012] Furthermore, this invention achieves the effect of quick connection and positioning of the fixture and the dispensing machine table by setting a dispensing machine table panel with a stepped cylindrical pin and a connecting magnet, so that it can correspond to the positioning hole and the second magnet on the base plate. At the same time, during glue injection, this invention is equipped with glue injection hole and vent hole, which facilitates glue injection and venting, avoids glue blockage or air bubble generation, ensures glue consistency, and improves efficiency. Attached Figure Description
[0013] Figure 1 A schematic diagram of the overall structure of the fixing fixture for the press-type reagent card box cover provided by this utility model; Figure 2 Exploded view of the overall structure of the fixing fixture for the press-type reagent card box cover provided by this utility model; Figure 3 This is an axial view of the bottom plate of the fixing fixture for the press-type reagent card box cover provided by this utility model; Figure 4 A side view of the ball positioning screw in the fixing fixture for the press-type reagent card box cover provided by this utility model; Figure 5The image shows an axial view of the chamber cover of the fixing fixture for the press-type reagent card box cover provided by this utility model. Figure 6 The image shows an axial view of the one-way valve cover plate in the fixing fixture for the press-type reagent card box cover provided by this utility model. Figure 7 This is a top view of the pressure plate in the fixing fixture for the press-type reagent card box cover provided by this utility model.
[0014] In the diagram: 1-Ball positioning screw, 2-Pressure plate, 3-Cavity cover plate, 4-Hinge shaft, 5-Chip body, 6-Base plate, 7-Stepped cylindrical pin, 8-Dispensing machine panel, 9-Connecting magnet, 10-First magnet, 11-One-way valve cover plate, 12-Second magnet, 13-Stepped surface, 14-Boss, 15-Positioning hole, 16-Ventilation hole, 17-Injection hole, 18-Elastic plunger. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model. In the description of the embodiments of the present utility model, unless otherwise stated, " / " means "or", for example, A / B can mean A or B; "and / or" in the text is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A alone, A and B simultaneously, and B alone. In addition, in the description of the embodiments of the present utility model, "multiple" means two or more. Hereinafter, the terms "first" and "second" are used for descriptive purposes only and should not be construed as implying or suggesting relative importance or implicitly indicating the number of indicated technical features. Therefore, features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of this utility model, unless otherwise stated, "multiple" means two or more.
[0016] like Figure 1 - Figure 7 As shown, this utility model provides a fixing fixture for pressing the cover of a reagent card box, including: a base plate 6, a pressure plate 2, a magnetic suction component, a chip body 5, and an adjustment component; The pressure plate 2 is connected to the base plate 6 via the hinge shaft 4. The base plate 6 has a limiting structure, which includes a stepped surface 13 for limiting the chip body 5 in the horizontal direction and a boss 14 for limiting the pressure plate 2 in the vertical direction. The limiting structure forms a receiving cavity for accommodating the chip body 5. An adjustment assembly is provided on the pressure plate 2. The adjustment assembly includes multiple ball positioning screws 1, each of which includes an elastic plunger 18 and a spring. The spring is provided inside the elastic plunger 18 so that the compression amount of the elastic plunger 18 is adjustable. This is used to adjust the distance between the pressure plate 2 and the base plate 6, thereby adjusting the pressing force of the pressure plate 2 on the chip body 5. The compression amount adjustment range of the elastic plunger 18 is 1mm to 2mm.
[0017] It also includes a magnetic attraction component, which includes a first magnet 10 and a second magnet 12. There are multiple first magnets 10 and multiple second magnets 12. Multiple first magnets 10 are disposed on the pressure plate 2, and multiple second magnets 12 are disposed on the base plate 6. Each first magnet 10 is correspondingly provided with a second magnet 12, and the second magnet 12 is disposed through the base plate 6.
[0018] As shown in the diagram, during installation, firstly, six ball bearing positioning screws 1 are installed onto the pressure plate 2, and then the first magnet 10 is installed onto the pressure plate 2. Multiple first magnets 10 can be glued to the back plate, and the number of first magnets 10 can be φ6 x 4.5. The installation method of the second magnet 12 is the same as that of the first magnets 10, and the number of second magnets 12 can be φ6 x 10. The second magnets 12 are installed inside the cylindrical holes opened in the boss 14 of the base plate 6. Under the action of the boss 14, the base plate 6 and the pressure plate 2 remain parallel. The chip body 5 is limited in the X and Y directions by the stepped surface 13 of the base plate 6, and in the Z direction by the ball positioning screw 1 for clamping and limiting. During installation, the user adjusts the height of the ball positioning screw 1 on the pressure plate 2 with a wrench so that the elastic plunger 18 on the ball positioning screw 1 is pressed against the chamber cover plate 3 and compressed by about 1mm. At this time, the six ball positioning screws 1 are adjusted in sequence. After the adjustment is completed, glue is applied for fastening.
[0019] In some embodiments, the dispensing machine table panel 8 is also included. The dispensing machine table panel 8 is provided with a plurality of stepped cylindrical pins 7 and connecting magnets 9. The base plate 6 is provided with positioning holes 15 corresponding to the stepped cylindrical pins 7 one by one, and the connecting magnets 9 are provided with the second magnets 12 one by one.
[0020] In the above structure, the installed chip body 5 is mounted onto the dispensing machine table panel 8 along with the overall fixture. The dispensing machine table panel 8 is provided with multiple stepped cylindrical pins 7 and connecting magnets 9. The size and number of connecting magnets 9 can be φ6X2.5. However, it is worth noting that the highest point of the connecting magnet 9 is lower than the plane of the dispensing machine table panel 8 to prevent interference. After the stepped cylindrical pins 7 and the positioning holes 15 are aligned, the connecting magnets 9 and the second magnet 12 are magnetically coupled, ensuring the stability of the overall mechanism and facilitating the next step of glue injection. At the same time, the magnetic pole selection of the first magnet 10, the second magnet 12, and the connecting magnet 9 during installation is not specifically described in this utility model, so that they can correspond to the positioning holes 15 and the second magnet 12 on the base plate 6, achieving the effect of quick connection and positioning between the fixture and the dispensing machine table. At the same time, during glue injection, this utility model is provided with glue injection holes 17 and vent holes 16, which facilitates glue injection and venting, avoids glue blockage or air bubbles, ensures glue consistency, and improves efficiency.
[0021] In some embodiments, the device further includes a chamber cover plate 3 and a one-way valve cover plate 11. Both the chamber cover plate 3 and the one-way valve cover plate 11 are disposed between the chip body 5 and the pressure plate 2. The chamber cover plate 3 is used to cover the receiving cavity. The one-way valve cover plate 11 is provided with a glue injection hole 17 and a vent hole 16. The pressure plate 2 is provided with corresponding clearance holes to avoid the glue injection hole 17 and the vent hole 16. As shown in the figure, the chamber cover plate 3 in this invention is used in conjunction with multiple ball bearing positioning screws 1, and the multiple ball bearing positioning screws 1 are evenly distributed. However, when the volume of the chamber cover plate 3 is small, the user can set a ball positioning screw 1 in the center of the chamber cover plate 3 according to actual needs, so that the chamber cover plate 3 and the chip body 5 fit more tightly, the deformation of the chamber cover plate 3 is small, and the fit is tight and without warping after glue injection. It is worth noting that the force of pressing the chamber cover plate 3 and the one-way valve cover plate 11 is adjusted according to the compression of the ball positioning screw 1, thereby achieving the problem of keeping the pressing force and pressing position of the reagent card box cover consistent.
[0022] Meanwhile, in the above embodiments, after the chamber cover plate 3, the one-way valve cover plate 11 and the chip body 5 are placed into the fixture, the corresponding positions on the pressure plate 2 are also reserved with glue injection holes 17 and vent holes 16 to facilitate smooth glue injection.
[0023] In one possible implementation, in some embodiments, the pressure plate 2 is made of a transparent material to facilitate observation of the glue application, while the base plate 6 and the dispensing machine table panel 8 are made of 6061 aluminum alloy.
[0024] In some embodiments, the shape of the stepped surface 13 of the limiting structure matches the contour of the chip body 5.
[0025] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A fixing fixture for pressing the cover of a reagent card holder, characterized in that, include: Base plate, pressure plate, magnetic suction assembly, chip body, adjustment assembly; The pressure plate is connected to the base plate via a hinge shaft. The base plate has a limiting structure, which includes a stepped surface for limiting the horizontal direction of the chip body and a boss for limiting the vertical direction of the pressure plate. The limiting structure forms a receiving cavity for accommodating the chip body. The adjustment component is disposed on the pressure plate. The adjustment component includes a plurality of ball positioning screws, wherein each ball positioning screw includes an elastic plunger and a spring. The spring is disposed inside the elastic plunger so that the compression amount of the elastic plunger is adjustable, thereby adjusting the distance between the pressure plate and the base plate, and adjusting the clamping force of the pressure plate on the chip body.
2. The fixing fixture for pressing the reagent card box cover as described in claim 1, characterized in that, It also includes a magnetic attraction component, which includes a first magnet and a second magnet. There are multiple first magnets and multiple second magnets. Multiple first magnets are disposed on the pressure plate, and multiple second magnets are disposed on the base plate. Each first magnet is correspondingly provided with a second magnet, and the second magnet passes through the base plate.
3. The fixing fixture for pressing the reagent card box cover as described in claim 2, characterized in that, It also includes a dispensing machine table panel, which is provided with a plurality of stepped cylindrical pins and connecting magnets. The base plate is provided with positioning holes that correspond one-to-one with the stepped cylindrical pins, and the connecting magnets are provided one-to-one with the second magnets.
4. The fixing fixture for pressing the reagent card box cover as described in claim 1, characterized in that, It also includes a chamber cover plate and a one-way valve cover plate. Both the chamber cover plate and the one-way valve cover plate are disposed between the chip body and the pressure plate. The chamber cover plate is used to cover the receiving cavity. The one-way valve cover plate is provided with a glue injection hole and a vent hole. The pressure plate is provided with a corresponding clearance hole to avoid the glue injection hole and the vent hole.
5. The fixing fixture for pressing the reagent card box cover as described in claim 1, characterized in that, The compression range of the elastic plunger is 1mm to 2mm.
6. The fixing fixture for pressing the reagent card box cover as described in claim 1, characterized in that, The pressure plate is made of a transparent material.
7. The fixing fixture for pressing the reagent card box cover as described in claim 1, characterized in that, The step shape of the limiting structure matches the contour of the chip body.