Chip classifying and collecting mechanism for machining
Patent Information
- Application Number
- CN202522591857.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-05
AI Technical Summary
[0003]现有的工厂在收集碎屑时,通常依赖于操作人员使用简单工具进行清扫收集,并不会对碎屑进行分级,不同大小的碎屑块和金属粉末一同处理会导致加工难度变高,在熔炼过程中,这些粉末会迅速氧化,变成金属氧化物,而不是还原成金属液,导致回收率降低
本实用新型中,通过驱动电机带动传动轮转动,传动轮通过传动带能带动驱动轮和联动轮转动,当驱动轮转动时,能带动粗分筒转动,粗分筒内的中小碎屑会从粗分筒中落下,中小碎屑会下落到细分板上,偏心块会不断撞击细分板的右端,此时较小的碎屑会从细分板上落下,随着振动中型碎屑会向细分板的左侧移动,最后从排料槽排出,而小型碎屑落到引导块上后会从出料口中排出,然后将活动门打开,随后将粗分筒向下转动,此时大型碎屑会落到细分板上,然后从排料槽排出,从而达到能对碎屑进行分级,便于后续加工和处理,降低了回收的损耗。
Smart Images

Figure CN224894693U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of collection mechanism technology, and in particular to a graded collection mechanism for machining debris. Background Technology
[0002] In the field of machining, such as turning, milling, drilling and grinding, a large number of metal or non-metal chips are generated. These chips vary in size and shape. Factories usually collect these chips and reprocess them for reuse.
[0003] Existing factories typically rely on operators to sweep and collect debris using simple tools, without classifying the debris. Processing debris of different sizes together with metal powder increases processing difficulty. During the smelting process, these powders quickly oxidize into metal oxides instead of being reduced to molten metal, resulting in a lower recovery rate. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a graded collection mechanism for machining debris.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: A machining debris grading and collection mechanism includes a housing. A coarse separator is disposed at the top of the housing. First bearings are fixedly installed on both sides of the coarse separator, and the coarse separator is movably mounted on the housing via the first bearings. A movable door is movably installed on the side wall of the coarse separator. A drive wheel is disposed on the right side of the housing corresponding to the position of the coarse separator, and the drive wheel is fixedly connected to the first bearings. A fine separator is disposed below the coarse separator. The left end of the fine separator is movably mounted on the housing. An eccentric block is disposed below the right end of the fine separator. A second bearing is fixedly installed on the eccentric block, and the eccentric block is movably mounted on the inner wall of the housing via the second bearing.
[0006] As a further embodiment of this utility model, a fixing frame is fixedly installed on the upper part of the movable door, and a connecting cover is fixedly installed on the coarse tube at the position corresponding to the fixing frame. A locking block is movably installed in the fixing frame, the top of the locking block can be locked into the connecting cover, and a spring is fixedly installed on the back of the locking block.
[0007] As a further embodiment of this utility model, a linkage wheel is provided on the right side of the outer shell corresponding to the eccentric block, and the linkage wheel is fixedly connected to the second bearing.
[0008] As a further embodiment of this utility model, a drive motor is fixedly installed on the side wall of the outer shell, a transmission wheel is fixedly installed at the output end of the drive motor, and a transmission belt is movably installed on the outer side of the transmission wheel, drive wheel, and linkage wheel.
[0009] As a further embodiment of this utility model, a discharge groove is provided on the left side of the outer shell corresponding to the subdivision plate.
[0010] As a further embodiment of this utility model, the left end of the subdivision plate is lower and the right end is higher.
[0011] As a further embodiment of this utility model, a guide block is fixedly installed at the bottom inside the outer shell, and the top of the guide block is inclined towards the discharge port.
[0012] Compared with the prior art, the present invention has the following beneficial effects: In this invention, a drive motor drives a transmission wheel to rotate, which in turn drives a drive wheel and a linkage wheel to rotate via a transmission belt. When the drive wheel rotates, it drives the coarse separator to rotate, causing small and medium-sized debris to fall from the coarse separator onto the fine separator plate. An eccentric block continuously impacts the right end of the fine separator plate, causing smaller debris to fall off. With vibration, medium-sized debris moves to the left side of the fine separator plate and is eventually discharged from the discharge chute. Small debris falls onto the guide block and is discharged from the outlet. Then, the movable door is opened, and the coarse separator is rotated downwards. Larger debris falls onto the fine separator plate and is then discharged from the discharge chute. This process achieves the grading of debris, facilitating subsequent processing and reducing recycling losses. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the overall structure of a machining debris grading and collection mechanism proposed in this utility model; Figure 2 This is a schematic diagram of the internal structure of a machining debris grading and collection mechanism proposed in this utility model; Figure 3 This utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This utility model Figure 2 Enlarged view of section B in the middle.
[0014] In the diagram: 1. Outer shell; 2. Coarse dividing drum; 3. Drive motor; 4. Transmission wheel; 5. Discharge port; 6. Drive wheel; 7. Linkage wheel; 8. Transmission belt; 9. Fine dividing plate; 10. Discharge chute; 11. Guide block; 12. First bearing; 13. Eccentric block; 14. Second bearing; 15. Movable door; 16. Fixing frame; 17. Connecting cover; 18. Locking block; 19. Spring. Detailed Implementation
[0015] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0016] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] Reference Figure 1 - Figure 4 A machining debris grading and collection mechanism includes a housing 1. A coarse separator 2 is disposed at the top inside the housing 1. First bearings 12 are fixedly installed on both sides of the coarse separator 2. The coarse separator 2 is movably mounted on the housing 1 via the first bearings 12. A movable door 15 is movably installed on the side wall of the coarse separator 2. A drive wheel 6 is disposed on the right side of the housing 1 corresponding to the position of the coarse separator 2. The drive wheel 6 is fixedly connected to the first bearings 12. When the drive wheel 6 rotates, it can drive the coarse separator 2 to rotate. At this time, small and medium debris inside the coarse separator 2 will fall out of the coarse separator 2. A fine separator 9 is disposed below the coarse separator 2. The left end of the fine separator 9 is movably mounted on the housing 1. An eccentric block 13 is disposed below the right end of the fine separator 9. A second bearing 14 is fixedly installed on the eccentric block 13. The eccentric block 13 is movably mounted on the inner wall of the housing 1 via the second bearing 14.
[0019] In this embodiment, a fixing bracket 16 is fixedly installed on the upper part of the movable door 15, and a connecting cover 17 is fixedly installed on the coarse dividing cylinder 2 at the position corresponding to the fixing bracket 16. A locking block 18 is movably installed in the fixing bracket 16. The top of the locking block 18 can be locked into the connecting cover 17, and a spring 19 is fixedly installed on the back of the locking block 18. Pulling the locking block 18 backward will separate the top of the locking block 18 from the connecting cover 17, at which point the movable door 15 can be opened from the coarse dividing cylinder 2. Then, the debris that needs to be graded is put in, and then the movable door 15 is covered on the coarse dividing cylinder 2. The spring 19 can push the locking block 18 back into the connecting cover 17, at which point the movable door 15 and the coarse dividing cylinder 2 are fixed together.
[0020] In this embodiment, a linkage wheel 7 is provided on the right side of the outer shell 1 corresponding to the eccentric block 13. The linkage wheel 7 is fixedly connected to the second bearing 14. The linkage wheel 7 will drive the eccentric block 13 to rotate. The eccentric block 13 will continuously hit the right end of the subdivision plate 9. At this time, smaller debris will fall off the subdivision plate 9, and medium-sized debris will remain on the subdivision plate 9.
[0021] In this embodiment, a drive motor 3 is fixedly installed on the side wall of the outer casing 1, and a transmission wheel 4 is fixedly installed at the output end of the drive motor 3. A transmission belt 8 is movably installed on the outer side of the transmission wheel 4, the drive wheel 6, and the linkage wheel 7. When the drive motor 3 is started, the drive motor 3 can drive the transmission wheel 4 to rotate, and the transmission wheel 4 can drive the drive wheel 6 and the linkage wheel 7 to rotate through the transmission belt 8.
[0022] In this embodiment, a discharge trough 10 is provided on the left side of the outer shell 1 corresponding to the subdivision plate 9. The left end of the subdivision plate 9 is low and the right end is high. With vibration, medium-sized debris will move to the left side of the subdivision plate 9 and finally be discharged from the discharge trough 10.
[0023] In this embodiment, a guide block 11 is fixedly installed at the bottom inside the outer shell 1. The top of the guide block 11 is inclined towards the discharge port 5. Small debris falls onto the guide block 11 and is discharged from the discharge port 5.
[0024] From the above description, it can be seen that the above embodiments of this utility model achieve the following technical effects: In use, the locking block 18 is pulled backward to separate the top of the locking block 18 from the connecting cover 17. At this time, the movable door 15 can be opened from the coarse separator 2. Then, the debris that needs to be graded is put in, and then the movable door 15 is placed on the coarse separator 2. The locking block 18 can be pushed back into the connecting cover 17 by the spring 19. At this time, the movable door 15 is fixed together with the coarse separator 2. Then, the drive motor 3 is started. The drive motor 3 can drive the transmission wheel 4 to rotate. The transmission wheel 4 can drive the drive wheel 6 and the linkage wheel 7 to rotate through the transmission belt 8. When the drive wheel 6 rotates, it can drive the coarse separator 2 to rotate. At this time, the small and medium debris in the coarse separator 2 will be discharged from the coarse separator 2. As the material falls, large debris remains in the coarse separator 2, while small and medium-sized debris falls onto the fine separator 9. At this time, the linkage wheel 7 drives the eccentric block 13 to rotate, and the eccentric block 13 continuously impacts the right end of the fine separator 9. Smaller debris falls off the fine separator 9, while medium-sized debris remains on it. With vibration, the medium-sized debris moves to the left side of the fine separator 9 and is finally discharged from the discharge chute 10. Small debris falls onto the guide block 11 and is discharged from the discharge port 5. After the medium and small debris are separated, the movable door 15 is opened, and then the coarse separator 2 is rotated downwards. At this time, large debris falls onto the fine separator 9 and is then discharged from the discharge chute 10, thus achieving the goal of classifying the debris, facilitating subsequent processing and treatment, and reducing recycling losses.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are only illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from the spirit and scope of this utility model, and all such changes and modifications fall within the scope of this utility model as claimed.
Claims
1. A machining debris grading and collection mechanism, comprising a housing (1), characterized in that, A coarse dividing cylinder (2) is provided at the top inside the outer shell (1). A first bearing (12) is fixedly installed on both sides of the coarse dividing cylinder (2). The coarse dividing cylinder (2) is movably installed on the outer shell (1) through the first bearing (12). A movable door (15) is movably installed on the side wall of the coarse dividing cylinder (2). A drive wheel (6) is provided on the right side of the outer shell (1) corresponding to the position of the coarse dividing cylinder (2). The drive wheel (6) is fixedly connected to the first bearing (12). A fine dividing plate (9) is provided below the coarse dividing cylinder (2). The left end of the fine dividing plate (9) is movably installed on the outer shell (1). An eccentric block (13) is provided below the right end of the fine dividing plate (9). A second bearing (14) is fixedly installed on the eccentric block (13). The eccentric block (13) is movably installed on the inner wall of the outer shell (1) through the second bearing (14).
2. The machining debris grading and collection mechanism according to claim 1, characterized in that, A fixed frame (16) is fixedly installed on the movable door (15). A connecting cover (17) is fixedly installed on the coarse tube (2) at the position corresponding to the fixed frame (16). A locking block (18) is movably installed in the fixed frame (16). The top of the locking block (18) can be locked into the connecting cover (17). A spring (19) is fixedly installed on the back of the locking block (18).
3. The machining debris grading and collection mechanism according to claim 1, characterized in that, A linkage wheel (7) is provided on the right side of the outer shell (1) corresponding to the eccentric block (13), and the linkage wheel (7) is fixedly connected to the second bearing (14).
4. The machining debris grading and collection mechanism according to claim 3, characterized in that, A drive motor (3) is fixedly installed on the side wall of the outer shell (1), and a transmission wheel (4) is fixedly installed on the output end of the drive motor (3). A transmission belt (8) is movably installed on the outer side of the transmission wheel (4), drive wheel (6), and linkage wheel (7).
5. A machining debris grading and collection mechanism according to claim 1, characterized in that, The outer shell (1) has a discharge groove (10) on the left side corresponding to the subdivision plate (9).
6. The machining debris grading and collection mechanism according to claim 1, characterized in that, The left end of the subdivision plate (9) is low; the right end is high.
7. A machining debris grading and collection mechanism according to claim 1, characterized in that, A guide block (11) is fixedly installed at the bottom inside the outer shell (1), and the top of the guide block (11) is inclined toward the discharge port (5).