Sand and gravel aggregate grading screen fixing device
Patent Information
- Application Number
- CN202522148564.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了砂石骨料级配筛分固定装置,旨在改善现有技术中缺乏预处理的问题
[0021]1、本实用新型中,将骨料通过入料漏斗倒入预处理筒内,启动伺服电机一,通过传动杆带动转动盘的转动,使转动盘上的挤压块一持续地与挤压块二接触,从而使挤压块二抬起,从而使内部的振动板产生上下振动,使得大尺寸的骨料不能通过通孔下落,启动液压杆带动推板运动,从而推动振动板上的大尺寸骨料从出料斜板排出预处理筒内,而通过振动板到骨料则进入下一步的筛分,从而达到了对骨料预处理的目的,拓宽了装置的使用场景,提高了装置的使用寿命。
Smart Images

Figure CN224894710U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sand and gravel aggregate processing technology, and in particular to a sand and gravel aggregate gradation screening and fixing device. Background Technology
[0002] Sand and gravel aggregate processing refers to the process of processing mined natural rocks, organic materials, and other usable solid materials into sand and gravel granular materials that meet the specifications required for different engineering construction and industrial production through a series of crushing, screening, and washing processes. The development of the sand and gravel aggregate processing industry will drive related upstream and downstream industries. Upstream, it will promote the mining and machinery manufacturing industries, and downstream, it will promote the progress of many industries such as construction, building materials, and water conservancy, forming a complete industrial chain. With the acceleration of urbanization and the country's heavy investment in transportation and energy infrastructure construction, a large number of construction projects, water conservancy projects, railway and highway projects are constantly being launched. High-quality sand and gravel aggregate processing can ensure that these projects have a sufficient and qualified supply of raw materials, promote the continuous improvement of infrastructure, and promote the sustainable development of the economy and society.
[0003] In actual processing, sand and gravel aggregate raw materials have different particle size requirements. In order to meet the needs of different engineering construction scenarios, screening devices are often required to screen the sand and gravel aggregate raw materials. Most existing screening devices adopt a single screen structure, which can effectively screen the raw materials, but lacks a pre-treatment structure. They lack effective treatment for large-sized aggregates in the raw materials, making large aggregates easy to get stuck in the screen, thereby reducing screening efficiency. This limits the application scenarios of the screening devices and reduces their service life. Utility Model Content
[0004] To overcome the above deficiencies, this utility model provides a sand and gravel aggregate gradation screening and fixing device, which aims to improve the problem of lack of pretreatment in the prior art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a sand and gravel aggregate gradation screening and fixing device, including a feeding funnel, a pretreatment cylinder fixedly connected to the bottom of the feeding funnel, multiple servo motors fixedly connected to the middle of the outer wall of the pretreatment cylinder, a transmission rod fixedly connected to the output end of the servo motors, a rotating disk fixedly connected to the bottom end of the transmission rod, multiple extrusion blocks fixedly connected to the top of the rotating disk, multiple fixing plates slidably connected to the inner wall of the pretreatment cylinder, a vibrating plate fixedly connected to each adjacent side of the fixing plates, multiple through holes opened at the top of the vibrating plate, multiple connecting rods fixedly connected to the outer wall of the fixing plates, an extrusion block fixedly connected to the top of the connecting rods, a hydraulic rod fixedly connected to the left side of the inner wall of the pretreatment cylinder, a push plate fixedly connected to the output end of the hydraulic rod, and a collecting mechanism slidably connected to the top of the pretreatment cylinder for collecting the screened aggregate.
[0006] As a further description of the above technical solution:
[0007] The collection mechanism includes a conveyor plate, the top left side of which is slidably connected to the bottom of the pretreatment cylinder. Multiple perforations are provided on the outer wall of the conveyor plate. Rotating wheels are rotatably connected to both the left and right sides of the inner wall of the conveyor plate. Fixed seats are rotatably connected to the front and rear ends of the right rotating wheel. A support seat is rotatably connected to the outer wall of the left rotating wheel near its edge. A second servo motor is fixedly connected to the inner wall of the support seat. The output end of the second servo motor is fixedly connected to the front end of the left rotating wheel. A collection funnel is slidably connected to the bottom of the conveyor plate, and a collection box is connected to the bottom of the collection funnel. Multiple fixed rings are rotatably connected to the outer wall of the rotating wheel, and multiple stops are fixedly connected to the inner wall of each fixed ring. Multiple baffles are slidably connected to the inner wall of the conveyor plate near its edge.
[0008] As a further description of the above technical solution:
[0009] The outer wall of the servo motor is fixedly connected to a protective shell, and the outer wall of the protective shell is provided with a heat dissipation hole.
[0010] As a further description of the above technical solution:
[0011] The bottom of the support base is fixedly connected to a base plate, and the top left side of the base plate is fixedly connected to a fixed inclined plate.
[0012] As a further description of the above technical solution:
[0013] The outer wall of the support base has multiple heat dissipation holes on the front side, and a nameplate is fixedly connected to the outer wall of the support base near the edge.
[0014] As a further description of the above technical solution:
[0015] A controller is fixedly connected to the top of the support base, and the bottom of the collection box is fixedly connected to the middle of the top surface of the base plate.
[0016] As a further description of the above technical solution:
[0017] Multiple support frames are fixedly connected to the front side of the outer wall of the pretreatment cylinder, and a discharge inclined plate is fixedly connected to the right side of the outer wall of the pretreatment cylinder.
[0018] As a further description of the above technical solution:
[0019] A protective sleeve is fixedly connected to the middle of the outer wall of the rotating wheel, and the outer wall of the protective sleeve is rotatably connected to the inner wall of the conveyor plate.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, aggregate is poured into the pretreatment cylinder through a feeding funnel. The servo motor is started, and the rotating disk is driven to rotate through the transmission rod. The extrusion block 1 on the rotating disk is continuously in contact with the extrusion block 2, thereby lifting the extrusion block 2. This causes the internal vibrating plate to vibrate up and down, preventing large-sized aggregate from falling through the through hole. The hydraulic rod is started to drive the push plate to move, thereby pushing the large-sized aggregate on the vibrating plate to be discharged from the pretreatment cylinder through the discharge inclined plate. The aggregate passing through the vibrating plate then enters the next step of screening, thus achieving the purpose of pretreatment of aggregate, expanding the application scenarios of the device, and improving the service life of the device.
[0022] 2. In this utility model, when the aggregate falls from the pretreatment cylinder onto the conveyor plate, the servo motor is started to drive the conveyor plate to move to the left. Small-sized aggregates fall through the holes on the conveyor plate into the next layer and are collected into the collection box through the collection funnel. Aggregates that cannot pass through the holes move with the conveyor plate and leave the conveyor plate through the fixed inclined plate. Baffles are provided on the adjacent sides of the two rotating wheels to prevent aggregates falling into the conveyor plate from damaging the rotating wheels. The design of the fixed ring and the stop block prevents the aggregates from being thrown out from the front and rear sides of the conveyor plate, thus achieving the purpose of collecting aggregates and reducing the loss of raw materials. Attached Figure Description
[0023] Figure 1 This is a front perspective view of the sand and gravel aggregate gradation screening and fixing device proposed in this utility model;
[0024] Figure 2 This is a partial structural breakdown diagram of the vibrating plate of the sand and gravel aggregate gradation screening and fixing device proposed in this utility model;
[0025] Figure 3 This is a partial structural diagram of the transmission rod of the sand and gravel aggregate gradation screening and fixing device proposed in this utility model;
[0026] Figure 4 This is a partial structural diagram of the conveyor plate of the sand and gravel aggregate gradation screening and fixing device proposed in this utility model.
[0027] Figure 5 This is a partial structural diagram of the rotating wheel of the sand and gravel aggregate gradation screening and fixing device proposed in this utility model.
[0028] Legend:
[0029] 1. Feeding funnel; 2. Collection mechanism; 201. Servo motor II; 202. Conveyor plate; 203. Fuse hole; 204. Fixing base; 205. Collection funnel; 206. Collection box; 207. Fixing ring; 208. Stop block; 209. Rotating wheel; 210. Support base; 211. Baffle; 3. Pretreatment cylinder; 4. Vibrating plate; 5. Through hole; 6. Hydraulic rod; 7. Push plate; 8. Fixing plate; 9. Connecting rod; 10. Transmission rod; 11. Servo motor I; 12. Rotating disk; 13. Extrusion block I; 14. Extrusion block II; 15. Discharge inclined plate; 16. Protective shell; 17. Heat dissipation hole I; 18. Base plate; 19. Support frame; 20. Heat dissipation hole II; 21. Nameplate; 22. Controller; 23. Fixing inclined plate; 24. Protective sleeve. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see the appendix Figure 1 Appendix Figure 2 and attached Figure 3 An embodiment of this utility model provides a sand and gravel aggregate gradation screening and fixing device, including a feeding funnel 1, a pretreatment cylinder 3 fixedly connected to the bottom of the feeding funnel 1, multiple servo motors 11 fixedly connected to the middle of the outer wall of the pretreatment cylinder 3, a transmission rod 10 fixedly connected to the output end of the servo motors 11, a rotating disk 12 fixedly connected to the bottom end of the transmission rod 10, multiple extrusion blocks 13 fixedly connected to the top of the rotating disk 12, multiple fixing plates 8 slidably connected to the inner wall of the pretreatment cylinder 3, a vibrating plate 4 fixedly connected to each adjacent side of the multiple fixing plates 8, multiple through holes 5 opened on the top of the vibrating plate 4, multiple connecting rods 9 fixedly connected to the outer wall of the fixing plates 8, an extrusion block 14 fixedly connected to the top of the connecting rods 9, a hydraulic rod 6 fixedly connected to the left side of the inner wall of the pretreatment cylinder 3, a push plate 7 fixedly connected to the output end of the hydraulic rod 6, and a collection mechanism 2 slidably connected to the top of the pretreatment cylinder 3 for collecting the screened aggregate;
[0032] Specifically, the bottom of the feed hopper 1 is tightly connected to the pretreatment cylinder 3 via a connecting structure, ensuring that the material can smoothly enter the pretreatment cylinder 3 from the feed hopper 1. Two sets of high-performance servo motors 11 are evenly and firmly fixedly connected to the middle of the outer wall of the pretreatment cylinder 3. The servo motors 11 are CDM40 models, providing power support for the vibration of the vibrating plate 4. The output end of the servo motors 11 is tightly connected to the transmission rod 10, and the bottom end of the transmission rod 10 is firmly fixed to the rotating disk 12, forming a highly efficient transmission system. The top of the rotating disk 12 is designed with multiple extrusion blocks 13. These extrusion blocks 13... Driven by 12, it can contact and lift the extrusion block 14. Multiple fixing plates 8 are cleverly set on the inner wall of the pretreatment cylinder 3. These fixing plates 8 are slidably connected to the cylinder wall to ensure that they can move up and down inside the cylinder. A vibrating plate 4 is fixedly connected to the adjacent side of each fixing plate 8. Multiple evenly distributed through holes 5 are opened on the top of the vibrating plate 4. The design of these through holes 5 helps the screening and discharge of materials. A hydraulic rod 6 is fixedly connected to the left side of the inner wall of the pretreatment cylinder 3. The hydraulic rod 6 adopts the SG32-500 model, and a push plate 7 is fixedly connected to the output end, which can provide a strong pushing force.
[0033] Please see the appendix Figure 1 Appendix Figure 4 and attached Figure 5 The collection mechanism 2 includes a conveyor plate 202. The top left side of the conveyor plate 202 is slidably connected to the bottom of the pretreatment cylinder 3. The outer wall of the conveyor plate 202 is provided with multiple holes 203. Rotating wheels 209 are rotatably connected to the left and right sides of the inner wall of the conveyor plate 202. Fixed seats 204 are rotatably connected to the front and rear ends of the right rotating wheel 209. A support seat 210 is rotatably connected to the outer wall of the left rotating wheel 209 near the edge. A servo motor 201 is fixedly connected to the inner wall of the support seat 210. The output end of the servo motor 201 is fixedly connected to the front end of the left rotating wheel 209. A collection funnel 205 is slidably connected to the bottom of the conveyor plate 202. A collection box 206 is connected to the bottom of the collection funnel 205. Multiple fixed rings 207 are rotatably connected to the outer wall of the rotating wheel 209. Multiple blocks 208 are fixedly connected to the inner wall of the fixed rings 207. Multiple baffles 211 are slidably connected to the inner wall of the conveyor plate 202 near the edge.
[0034] Specifically, the outer wall of the conveyor plate 202 is provided with several perforations 203. These perforations 203 allow materials to pass smoothly through the conveyor plate 202. The left and right sides of the inner wall of the conveyor plate 202 are rotatably connected to rotating wheels 209, allowing the rotating wheels 209 to drive the conveyor plate 202. The front and rear ends of the right rotating wheel 209 are rotatably connected to the fixed base 204, ensuring the stability of the rotating wheel 209 during movement. The outer wall of the left rotating wheel 209 near its edge is rotatably connected to the support base 210, ensuring the stability of the left rotating wheel 209 during movement. A servo is fixedly connected to the inner wall of the support base 210. Servo motor 201, model CDM80, has its output end fixedly connected to the front end of the left rotating wheel 209. This allows servo motor 201 to control the movement of the conveyor plate 202 by controlling the movement of the left rotating wheel 209. The bottom of the conveyor plate 202 is slidably connected to the collection funnel 205, and the bottom of the collection funnel 205 is connected to the collection box 206, allowing the material in the collection funnel 205 to fall smoothly into the collection box 206. The outer wall of the rotating wheel 209 is rotatably connected to two sets of fixed rings 207. Several stops 208 are fixedly connected to the inner wall of the fixed rings 207 to prevent material from shifting during transport.
[0035] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 The outer wall of the servo motor 11 is fixedly connected to a protective shell 16. The outer wall of the protective shell 16 is provided with heat dissipation holes 17. Multiple support frames 19 are fixedly connected to the front side of the outer wall of the pretreatment cylinder 3. The right side of the outer wall of the pretreatment cylinder 3 is fixedly connected to a discharge inclined plate 15. The middle of the outer wall of the rotating wheel 209 is fixedly connected to a protective sleeve 24. The outer wall of the protective sleeve 24 is rotatably connected to the inner wall of the conveyor plate 202.
[0036] Specifically, a protective shell 16 is securely connected to the outer wall of the servo motor 11 via a robust fixing device. The main function of the protective shell 16 is to protect the servo motor 11 from external physical impacts. To ensure effective heat dissipation of the servo motor 11 during long-term operation, heat dissipation holes 17 are carefully opened on the outer wall of the protective shell 16. The design of these heat dissipation holes 17 fully considers airflow and heat dissipation efficiency. Multiple support frames 19 are evenly fixedly connected to the front side of the outer wall of the pretreatment cylinder 3. These support frames 19 not only stabilize the pretreatment cylinder 3 but also provide it with necessary structural support to ensure that the pretreatment cylinder 3 remains stable during operation. An inclined discharge ramp 15 is fixedly connected to the right side of the outer wall of the pretreatment cylinder 3. The function of the discharge ramp 15 is to guide the material to flow out smoothly and reduce the retention and accumulation of material during the discharge process. A protective sleeve 24 is connected to the middle of the outer wall of the rotating wheel 209 through a precise fixing process. The main function of the protective sleeve 24 is to protect the core components of the rotating wheel 209 and prevent them from being worn during high-speed rotation.
[0037] Please see the appendix Figure 1 Appendix Figure 3 and attached Figure 4 The bottom of the support base 210 is fixedly connected to the base plate 18, and the top left side of the base plate 18 is fixedly connected to the fixed inclined plate 23. Multiple heat dissipation holes 20 are opened on the front side of the outer wall of the support base 210. A nameplate 21 is fixedly connected to the outer wall of the support base 210 near the edge. A controller 22 is fixedly connected to the top of the support base 210. The bottom of the collection box 206 is fixedly connected to the middle of the top surface of the base plate 18.
[0038] Specifically, the support base 210 has a flat base plate 18 securely fixed to its bottom. An inclined fixing plate 23 is securely fixed to the top left side of the base plate 18 to provide additional guidance. The front of the outer wall of the support base 210 is carefully designed with multiple neatly arranged heat dissipation holes 20. These holes 20 are designed to effectively improve the heat dissipation efficiency of the servo motor 201, ensuring stable temperature during equipment operation. Near the edge of the outer wall of the support base 210, a nameplate 21 is attached, engraved with relevant equipment information for easy identification and management. A controller 22 is securely fixed to the top of the support base 210, responsible for controlling the operation of the entire device. Meanwhile, the collection box 206 is securely fixed to the middle of the top surface of the base plate 18 at its bottom, ensuring stability and preventing displacement during use.
[0039] Working principle: When it is necessary to screen sand and gravel aggregates, the aggregates are first poured into the pretreatment cylinder 3 through the feed funnel 1 for pretreatment. The servo motor 11 is started by the controller 22. Under the output of the servo motor 11, the bottom rotating disk 12 is driven to rotate through the transmission rod 10. Through the rotation of the rotating disk 12, the extrusion block 13 on the rotating disk 12 continuously contacts the extrusion block 14, thereby lifting the extrusion block 14. After contact, the extrusion block 14 falls naturally. The up and down movement of the extrusion block 14 drives the connecting rod 9 and the fixed plate 8 to move up and down, thereby causing the internal vibrating plate 4 to vibrate up and down, thus pre-screening the aggregates and preventing large-sized aggregates from falling through the through hole 5. Then, the hydraulic rod 6 is started to drive the push plate 7 to move, thereby pushing the large-sized aggregates on the vibrating plate 4 from the right side of the pretreatment cylinder 3 through the discharge inclined plate 15 and discharged from the pretreatment cylinder 3. The aggregates that pass through the vibrating plate 4 enter the next step of screening.
[0040] The collection mechanism 2 can further screen the aggregate and collect the small-sized aggregates after screening. When the aggregates fall from the pretreatment cylinder 3 onto the conveyor plate 202, the servo motor 201 is started to drive the conveyor plate 202 to the left through the rotating wheel 209. The small-sized aggregates on the conveyor plate 202 fall into the next layer through the holes 203 on the conveyor plate 202 and are collected into the collection box 206 through the collection funnel 205. The aggregates that cannot pass through the holes 203 move with the conveyor plate 202 and leave the conveyor plate 202 through the fixed inclined plate 23. The adjacent sides of the two rotating wheels 209 are provided with baffles 211 to prevent the aggregates falling into the conveyor plate 202 from damaging the rotating wheels 209. The design of the fixed ring 207 and the stop block 208 can prevent the aggregates from being thrown out from the front and rear sides of the conveyor plate 202 and not collected into the collection funnel 205, thus reducing the loss of raw materials.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A sand and gravel aggregate gradation screening and fixing device, comprising a feed funnel (1), characterized in that: The bottom of the feed hopper (1) is fixedly connected to a pretreatment cylinder (3). Multiple servo motors (11) are fixedly connected to the middle of the outer wall of the pretreatment cylinder (3). A transmission rod (10) is fixedly connected to the output end of the servo motor (11). A rotating disk (12) is fixedly connected to the bottom end of the transmission rod (10). Multiple extrusion blocks (13) are fixedly connected to the top of the rotating disk (12). Multiple fixing plates (8) are slidably connected to the inner wall of the pretreatment cylinder (3). The adjacent sides of the multiple fixing plates (8) are... All are fixedly connected to a vibrating plate (4), and the top of the vibrating plate (4) is provided with multiple through holes (5). Multiple connecting rods (9) are fixedly connected to the outer wall of the fixed plate (8). The top of the connecting rod (9) is fixedly connected to an extrusion block (14). The left side of the inner wall of the pretreatment cylinder (3) is fixedly connected to a hydraulic rod (6). The output end of the hydraulic rod (6) is fixedly connected to a push plate (7). The top of the pretreatment cylinder (3) is slidably connected to a collection mechanism (2). The collection mechanism (2) is used to collect the aggregate after screening.
2. The sand and gravel aggregate gradation screening and fixing device according to claim 1, characterized in that: The collection mechanism (2) includes a conveyor plate (202). The top left side of the conveyor plate (202) is slidably connected to the bottom of the pretreatment cylinder (3). The outer wall of the conveyor plate (202) is provided with multiple leakage holes (203). Rotating wheels (209) are rotatably connected to the left and right sides of the inner wall of the conveyor plate (202). The front and rear ends of the right rotating wheel (209) are rotatably connected to fixed seats (204). The outer wall of the left rotating wheel (209) near the edge is rotatably connected to a support seat (210). The inner wall of the support seat (210) is fixedly connected to... There is a second servo motor (201), the output end of which is fixedly connected to the front end of the left rotating wheel (209). A collection funnel (205) is slidably connected to the bottom of the conveyor plate (202), and a collection box (206) is connected to the bottom of the collection funnel (205). Multiple fixed rings (207) are rotatably connected to the outer wall of the rotating wheel (209), and multiple stops (208) are fixedly connected to the inner wall of the fixed rings (207). Multiple baffles (211) are slidably connected to the inner wall of the conveyor plate (202) near the edge.
3. The sand and gravel aggregate gradation screening and fixing device according to claim 1, characterized in that: The outer wall of the servo motor (11) is fixedly connected to a protective shell (16), and the outer wall of the protective shell (16) is provided with a heat dissipation hole (17).
4. The sand and gravel aggregate gradation screening and fixing device according to claim 2, characterized in that: The bottom of the support base (210) is fixedly connected to a base plate (18), and the top left side of the base plate (18) is fixedly connected to a fixed inclined plate (23).
5. The sand and gravel aggregate gradation screening and fixing device according to claim 2, characterized in that: The outer wall of the support base (210) has multiple heat dissipation holes (20) on the front side, and a nameplate (21) is fixedly connected to the outer wall of the support base (210) near the edge.
6. The sand and gravel aggregate gradation screening and fixing device according to claim 2, characterized in that: The top of the support base (210) is fixedly connected to the controller (22), and the bottom of the collection box (206) is fixedly connected to the middle of the top surface of the base plate (18).
7. The sand and gravel aggregate gradation screening and fixing device according to claim 1, characterized in that: Multiple support frames (19) are fixedly connected to the front side of the outer wall of the pretreatment cylinder (3), and a discharge inclined plate (15) is fixedly connected to the right side of the outer wall of the pretreatment cylinder (3).
8. The sand and gravel aggregate gradation screening and fixing device according to claim 2, characterized in that: A protective sleeve (24) is fixedly connected to the middle of the outer wall of the rotating wheel (209), and the outer wall of the protective sleeve (24) is rotatably connected to the inner wall of the conveyor plate (202).