A swing-type probability screen
Patent Information
- Application Number
- CN202522560196.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-02
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-02
AI Technical Summary
[0004]本实用新型提供一种摇摆式概率筛,旨在解决现有的概率筛大多采用激振器进行振动筛分,具有一次处理多分级筛效果,但是当筛分时候,物料初始状态为成堆状态,振动产生的移动幅度较小,因此对筛板的筛网面利用率较低,进而降低了筛分效率,同时,在出料时候,虽然大多采用倾斜筛分箱设置,以便出料,但是当物料堆积在出料口和卡在网口中,仅靠激振器的振动,难以完全排净的问题
通过筛箱组件的设置:筛箱组件作为概率筛的核心筛分结构,通过与侧驱动组件的协同工作,显著提升了筛分效率和操作便利性。使用时,筛箱组件在侧驱动组件的辅助下,不仅增强了筛分能力和物料流动性,还解决了背景技术中筛网面利用率低和出料困难的问题,延长了设备使用寿命。
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Figure CN224894736U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of probability sieve technology, specifically relating to a swing-type probability sieve. Background Technology
[0002] A probability screen is a screening mechanism based on the principle of probability screening. It is designed based on the principle of material sliding relative to the screen surface and the polygonal effect of chain transmission. It adopts a multi-layer, large-angle screen structure and achieves rapid material classification through linear vibration, with a processing capacity 5 to 10 times greater than that of ordinary vibrating screens. Its core components include the screen box, vibrator, and support device, and it is characterized by its small size and resistance to screen clogging.
[0003] Most existing probability screens use vibrators for vibration screening, which can process multiple grades at once. However, when screening, the material is initially in a piled state, and the movement amplitude generated by vibration is small. Therefore, the utilization rate of the screen surface is low, which reduces the screening efficiency. At the same time, although most screen boxes are set up to facilitate discharge, when the material accumulates at the discharge port and gets stuck in the screen opening, it is difficult to completely remove it by the vibration of the vibrator alone. In order to solve the above problems, it is necessary to provide a swing-type probability screen with better performance. Utility Model Content
[0004] This utility model provides a swing probability screen, which aims to solve the problem that most existing probability screens use vibrators for vibration screening, which can achieve the effect of multiple grades in one process. However, when screening, the material is initially in a piled state, and the movement amplitude generated by vibration is small. Therefore, the utilization rate of the screen surface is low, which reduces the screening efficiency. At the same time, although most of them use inclined screening boxes to facilitate discharge, when the material accumulates at the discharge port and gets stuck in the screen opening, it is difficult to completely remove it by the vibration of the vibrator alone.
[0005] This utility model is implemented as follows: a swing probability screen includes: a main base, a screen box assembly and a side base; a lifting assembly is provided on the top of the main base, an auxiliary bracket assembly is provided on the top of the main base, a side drive assembly is connected to the top of the side base, an upper connecting rod is connected to the outer wall of the side drive assembly, and a lower connecting shaft is movably connected to the outer wall of the side drive assembly. The sieve box assembly includes a box body, and multiple sieve plates are inserted into the inner wall of the box body; Furthermore, the inner diameter of the mesh openings of the multiple screen plates decreases sequentially from top to bottom, the inner wall of the box is connected with a limit strip, and multiple rollers are embedded on both sides of the screen plate; The box body has a discharge port on the side, a feed port on the top, a connecting groove on one side, a pin on the bottom, and a vibrator on the bottom. The front door and the housing are rotatably connected by a pivot, and the front door and the housing are connected by a locking pin.
[0006] Preferably, a positioning slot is provided on the lower side of the inner wall of the connecting groove, and a positioning plug is connected to the bottom of one end of the upper connecting rod. The positioning slot and the positioning plug are used in conjunction. like Figure 5 As shown, the positioning slot and the positioning block can move vertically relative to each other. When the positioning block is inserted into the positioning slot, the position between them is locked. When the positioning block is above the positioning slot and not inserted into the positioning slot, the upper connecting rod can move horizontally in the connecting groove.
[0007] Preferably, the lifting assembly includes a lifting hydraulic cylinder disposed on the top of the main base, a spherical shell connected to the top of the lifting hydraulic cylinder, an annular connecting groove seat connected to the top of the spherical shell, and the inner wall of the annular connecting groove seat being movably connected to a crossbar disposed at the bottom of the housing.
[0008] Preferably, the telescopic end of the lifting hydraulic cylinder is connected to a connecting ball, and the outer wall of the connecting ball is movably connected to the inner wall of the spherical shell.
[0009] Preferably, the auxiliary bracket assembly includes a connecting plate connected to the top of the main base, a damper connected to the outer wall of the connecting plate, a spring connected to the outer wall of the connecting plate, and a sliding seat connected to the outer wall of the connecting plate; the top of the sliding seat is slidably connected to the inner wall of the pin.
[0010] Preferably, the connecting plate is divided into an upper connecting plate and a lower connecting plate, wherein the lower connecting plate is connected to the bottom of the damper and the spring, the upper end of the spring is connected to the bottom of the upper connecting plate, and the upper end of the damper is hinged to the bottom of the upper connecting plate; By hinged between the upper end of the damper and the bottom of the upper connecting plate, the housing can be rotated in multiple directions to a greater extent.
[0011] Preferably, the top of the slide seat is provided with an arc-shaped slide groove, and the inner wall of the arc-shaped slide groove is slidably connected to the bottom of the pin. The center of the arc-shaped groove is located on the axis of the motor's output shaft, which allows the housing to rotate to a greater extent in conjunction with the motor.
[0012] Preferably, the side drive assembly includes a mounting base connected to the top, a vertical connecting column rotatably connected to the inner wall of the mounting base, a motor connected to the top of the mounting base, the output shaft of the motor being connected to the inner wall of the upper connecting rod via a coupling, and an arc-shaped pad connected to the outer wall of the mounting base. The arc-shaped pad is located below the lower connecting shaft, and the arc-shaped pad provides auxiliary support and limit the position of the lower connecting shaft; The vertical connecting column is a square vertical connecting column. The upper and lower ends of the vertical connecting column are movably connected to the mounting base by connecting pins, and the outer wall of the vertical connecting column is rotatably connected to the inner wall of the lower connecting shaft by a pivot pin.
[0013] Compared with the prior art, the embodiments of this application have the following main advantages: By configuring the screen box assembly: As the core screening structure of the probability screen, the screen box assembly, working in conjunction with the side drive assembly, significantly improves screening efficiency and operational convenience. In use, with the assistance of the side drive assembly, the screen box assembly not only enhances screening capacity and material flowability but also solves the problems of low screen surface utilization and difficult discharge in the prior art, extending the equipment's service life.
[0014] By incorporating the side-drive component: the side-drive component is the key mechanism for realizing the swing motion, and its coordinated work with the screen box component greatly optimizes the performance and reliability of the probability screen; the design of the side-drive component not only enhances the screening effect, but also makes the equipment highly adaptable, and can adjust the swing amplitude and frequency according to the material characteristics, thereby improving the overall screening efficiency and reliability, and completely solving the problem that traditional probability screens cannot completely discharge materials by relying solely on vibration. Attached Figure Description
[0015] Figure 1 This is the front view of this utility model; Figure 2 This is a schematic diagram (a) of the structure of the sieve box assembly of this utility model; Figure 3 This is a schematic diagram (II) of the structure of the sieve box assembly of this utility model; Figure 4 This is a schematic diagram of the side drive assembly of this utility model; Figure 5 This is a schematic diagram of the structure of the connecting rod and the connecting groove of this utility model. Figure 6 This is a schematic diagram of the connection structure between the connecting crossbar and the lifting assembly of this utility model; Figure 7 This is a schematic diagram of the connection structure between the pin and the auxiliary bracket assembly of this utility model.
[0016] In the diagram: 1. Main base; 2. Screen box assembly; 201. Box body; 202. Feed inlet; 203. Front door; 204. Connecting groove; 205. Discharge outlet; 206. Vibrator; 207. Connecting crossbar; 208. Pin; 209. Screen plate; 3. Side drive assembly; 301. Mounting base; 302. Motor; 303. Vertical connecting column; 304. Arc-shaped pad; 4. Side base; 5. Upper connecting rod; 6. Lower connecting shaft; 7. Lifting assembly; 701. Lifting hydraulic cylinder; 702. Spherical shell; 703. Annular connecting groove seat; 8. Auxiliary bracket assembly; 801. Spring; 802. Connecting plate; 803. Damper; 804. Slide seat. Detailed Implementation
[0017] To facilitate a better understanding of this utility model, the following examples are provided in conjunction with the accompanying drawings. These examples fall within the protection scope of this utility model, but do not limit the protection scope of this utility model.
[0018] A swing probability screen includes: a main base 1, a screen box assembly 2 and a side base 4; a lifting assembly 7 is provided on the top of the main base 1, an auxiliary bracket assembly 8 is provided on the top of the main base 1, a side drive assembly 3 is connected to the top of the side base 4, an upper connecting rod 5 is connected to the outer wall of the side drive assembly 3, and a lower connecting shaft 6 is movably connected to the outer wall of the side drive assembly 3. The screen box assembly 2 includes a box body 201, and multiple screen plates 209 are inserted into the inner wall of the box body 201; Furthermore, the inner diameter of the mesh openings of the multiple screen plates 209 decreases sequentially from top to bottom, the inner wall of the box body 201 is connected with a limit strip, and multiple rollers are embedded on both sides of the screen plate 209. The limiting strip and the screen plate 209 are slidably connected by rollers. The side of the box 201 is provided with a discharge port 205, the top of the box 201 is provided with a feed port 202, the side of the box 201 is provided with a connecting groove 204, the bottom of the box 201 is provided with a pin 208, and the bottom of the box 201 is provided with a vibrator 206. The vibrator 206 is a mature existing technology, and will not be described in detail here; A front door 203 is provided on the front side of the housing 201; The front door 203 and the box body 201 are rotatably connected by a pivot, and the front door 203 and the box body 201 are connected by a locking pin.
[0019] A positioning slot is provided on the lower side of the inner wall of the connecting groove 204, and a positioning block is connected to the bottom of one end of the upper connecting rod 5. The positioning slot and the positioning block are used together. like Figure 5As shown, the positioning slot and the positioning block can move vertically relative to each other. When the positioning block is inserted into the positioning slot, the position between them is locked. When the positioning block is above the positioning slot and not inserted into the positioning slot, the upper connecting rod 5 can move horizontally in the connecting groove 204.
[0020] The lifting assembly 7 includes: a lifting hydraulic cylinder 701 disposed on the top of the main base 1, a spherical shell 702 connected to the top of the lifting hydraulic cylinder 701, an annular connecting groove seat 703 connected to the top of the spherical shell 702, and the inner wall of the annular connecting groove seat 703 being movably connected to a crossbar 207 disposed at the bottom of the housing 201.
[0021] The telescopic end of the lifting hydraulic cylinder 701 is connected to a connecting ball, and the outer wall of the connecting ball is movably connected to the inner wall of the spherical shell 702.
[0022] The auxiliary bracket assembly 8 includes: a connecting plate 802 connected to the top of the main base 1, a damper 803 connected to the outer wall of the connecting plate 802, a spring 801 connected to the outer wall of the connecting plate 802, and a slide seat 804 connected to the outer wall of the connecting plate 802; the top of the slide seat 804 is slidably connected to the inner wall of the pin 208.
[0023] The connecting plate 802 is divided into an upper connecting plate and a lower connecting plate. The lower connecting plate is connected to the bottom of the damper 803 and the spring 801. The upper end of the spring 801 is connected to the bottom of the upper connecting plate. The upper end of the damper 803 is hinged to the bottom of the upper connecting plate. By hinged to the bottom of the upper connecting plate by the upper end of the damper 803, the housing 201 can be rotated in multiple directions to a greater extent. The top of the slide seat 804 is provided with an arc-shaped slide groove, and the inner wall of the arc-shaped slide groove is slidably connected to the bottom of the pin 208. The center of the arc-shaped groove is located on the axis of the output shaft of the motor 302, which allows the motor 302 to rotate the housing 201 to a greater extent.
[0024] It should be noted that most existing probability screens use vibrators for vibratory screening, which can achieve the effect of multiple grades in one process. However, when screening, the material is initially in a piled state, and the movement amplitude generated by vibration is small. Therefore, the utilization rate of the screen surface is low, which reduces the screening efficiency. At the same time, although most of them use inclined screening boxes for discharge, when the material accumulates at the discharge port and gets stuck in the screen opening, it is difficult to completely remove it by the vibration of the vibrator alone.
[0025] Specifically, in this embodiment, the solution mainly utilizes the main base 1, screen box assembly 2, side base 4, lifting assembly 7, auxiliary bracket assembly 8, side drive assembly 3, upper connecting rod 5, and lower connecting shaft 6. During use, the material to be screened is poured into the screen box, and vibration grading screening is initiated. Then, the lifting hydraulic cylinder 701 is activated and controlled, causing the screen box assembly 2 to rotate slightly along the connecting pin between the lower connecting shaft 6 and the vertical connecting column 303. The position of the screen box assembly 2 is slightly adjusted upwards, allowing the positioning block to insert into the positioning slot, completing the connection between the screen box assembly 2 and the motor 302. The motor 302 is then controlled to reciprocate within the movement range, causing the box 201 to not only vibrate and screen under the action of the vibrator 206 but also to shake and screen, improving the screening effect.
[0026] In this embodiment, the screen box assembly 2 includes key components such as a box body 201, multi-layer screen plates 209, and a vibrator 206. The inner diameter of the mesh openings in the multi-layer screen plates 209 decreases sequentially from top to bottom, achieving multi-level grading and screening of materials, ensuring efficient separation of materials of different particle sizes. The screen plates 209 are slidably connected to the limiting strips inside the box body 201 via rollers, facilitating quick installation, replacement, and maintenance, and reducing downtime. The vibrator 206 provides traditional vibrating screening, causing relative sliding of materials on the screen surface. However, when vibrating alone, materials tend to clump together, and the movement is limited. When used in conjunction with the side drive assembly 3, the oscillating motion driven by the motor 302 adds lateral swaying to the box body 201 on top of the vibration, allowing the material to be more evenly distributed on the screen surface, fully utilizing the screen area, avoiding local accumulation, and improving screening efficiency and throughput. In addition, the pin 208 and connecting crossbar 207 at the bottom of the box 201 are combined with the lifting assembly 7 and the auxiliary bracket assembly 8 to ensure stable swinging motion; the design of the discharge port 205 and the front door 203 facilitates material discharge and cleaning, further reducing the risk of material blockage.
[0027] In a further preferred embodiment of the present invention, the side drive assembly 3 includes a mounting base 301 connected to the top, a vertical connecting column 303 rotatably connected to the inner wall of the mounting base 301, a motor 302 connected to the top of the mounting base 301, the output shaft of the motor 302 being connected to the inner wall of the upper connecting rod 5 via a coupling, and an arc-shaped pad 304 connected to the outer wall of the mounting base 301. The arc-shaped pad 304 is set below the lower connecting shaft 6, and the arc-shaped pad 304 provides auxiliary support and limit the lower connecting shaft 6. The vertical connecting column 303 is a square vertical connecting column. The upper and lower ends of the vertical connecting column 303 are movably connected to the mounting base 301 by connecting pins, and the outer wall of the vertical connecting column 303 is rotatably connected to the inner wall of the lower connecting shaft 6 by a pivot pin.
[0028] In this embodiment, the side drive assembly 3 mainly includes a mounting base 301, a motor 302, a vertical connecting column 303, and an arc-shaped pad 304. The motor 302 drives the upper connecting rod 5 to reciprocate through its output shaft, thereby driving the screen box assembly 2 to perform a controllable swaying motion. This swaying motion, combined with the vibration of the vibrator 206, causes the material to generate multi-dimensional motion vibration and shaking on the screen surface, effectively breaking the initial piled state of the material, promoting the dispersion, stratification, and passage of the material through the screen, and improving screening efficiency and uniformity. The vertical connecting column 303 and the arc-shaped pad 304 provide stable support and limit, ensuring a smooth and reliable swaying process and avoiding excessive shaking or structural stress concentration. Through the adjustment of the lifting assembly 7, the positioning block of the upper connecting rod 5 can be inserted into the positioning slot in the connecting groove 204 of the screen box assembly 2, realizing a rigid connection between the two, so that the swaying motion is accurately transmitted to the box body 201. During discharge, the oscillating motion helps to shake off the material accumulated at the discharge port 205 and prevents the mesh from clogging, improving discharge efficiency and continuity. Furthermore, the damper 803 and spring 801 in the auxiliary bracket assembly 8 further buffer the impact of the motion, reducing equipment wear.
[0029] The vibrator, motor, lifting hydraulic cylinder, damper, etc. used in the above embodiments are all existing products and are not the innovation of this application. The specific models are not described here. The installation, connection, fixing, and use of the above components are all existing technologies and are not described in detail here.
[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, the phrase "comprising an element defined as..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A swing-type probability sieve, characterized in that, include: Main base (1), screen box assembly (2) and side base (4): The top of the main base (1) is provided with a lifting assembly (7), the top of the main base (1) is provided with an auxiliary bracket assembly (8), the top of the side base (4) is connected to a side drive assembly (3), the outer wall of the side drive assembly (3) is connected to an upper connecting rod (5), and the outer wall of the side drive assembly (3) is movably connected to a lower connecting shaft (6). The screen box assembly (2) includes a box body (201), with multiple screen plates (209) inserted into the inner wall of the box body (201), and a discharge port (205) provided on the side of the box body (201); a feed port (202) is provided on the top of the box body (201), a connecting groove (204) is provided on one side of the box body (201), a pin (208) is provided at the bottom of the box body (201), and a vibrator (206) is provided at the bottom of the box body (201).
2. The swing-type probability sieve according to claim 1, characterized in that, A positioning slot is provided on the lower side of the inner wall of the connecting groove (204), and a positioning plug is connected to the bottom of one end of the upper connecting rod (5). The positioning slot and the positioning plug are used together.
3. The swing-type probability sieve according to claim 1, characterized in that, The lifting assembly (7) includes: A lifting hydraulic cylinder (701) is set on the top of the main base (1). A spherical shell (702) is connected to the top of the lifting hydraulic cylinder (701). An annular connecting groove seat (703) is connected to the top of the spherical shell (702). The inner wall of the annular connecting groove seat (703) is movably connected to a crossbar (207) at the bottom of the box body (201).
4. The swing-type probability sieve according to claim 3, characterized in that, The telescopic end of the lifting hydraulic cylinder (701) is connected to a connecting ball, and the outer wall of the connecting ball is movably connected to the inner wall of the spherical shell (702).
5. A swing-type probability sieve according to claim 1, characterized in that, The auxiliary bracket assembly (8) includes: A connecting plate (802) is connected to the top of the main base (1). A damper (803) is connected to the outer wall of the connecting plate (802). A spring (801) is connected to the outer wall of the connecting plate (802). A slide seat (804) is connected to the outer wall of the connecting plate (802). The top of the slide seat (804) is slidably connected to the inner wall of the pin (208).
6. A swing-type probability sieve according to claim 5, characterized in that, The connecting plate (802) is divided into an upper connecting plate and a lower connecting plate. The lower connecting plate is connected to the bottom of the damper (803) and the spring (801). The upper end of the spring (801) is connected to the bottom of the upper connecting plate. The upper end of the damper (803) is hinged to the bottom of the upper connecting plate.
7. A swing-type probability sieve according to claim 5, characterized in that, The top of the slide seat (804) is provided with an arc-shaped slide groove, and the inner wall of the arc-shaped slide groove is slidably connected to the bottom of the pin (208).
8. A swing-type probability sieve according to any one of claims 1-7, characterized in that, The side drive component (3) includes: A mounting base (301) is connected to the top. A vertical connecting column (303) is rotatably connected to the inner wall of the mounting base (301). A motor (302) is connected to the top of the mounting base (301). The output shaft of the motor (302) is connected to the inner wall of the upper connecting rod (5) through a coupling. An arc-shaped pad (304) is connected to the outer wall of the mounting base (301). The vertical connecting column (303) is a square vertical connecting column. The upper and lower ends of the vertical connecting column (303) are movably connected to the mounting base (301) by connecting pins, and the outer wall of the vertical connecting column (303) is rotatably connected to the inner wall of the lower connecting shaft (6) by a pivot pin.