A wheat cleaning device
Patent Information
- Application Number
- CN202522616523.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0003]现有去杂装置去杂针对性差,多数装置依赖单一的筛网筛选结构,仅能分离出与小麦粒径差异悬殊的大颗粒石子或轻飘秸秆,对于比小麦粒径更小的细小泥沙、碎末等杂质难以有效拦截,这些小杂质易穿透普通筛网与小麦混合,导致去杂后仍有大量细杂残留,无法满足后续加工对原料纯度的要求,并且输送与筛选过程易堵塞卡料,小麦从进料到筛选的输送通道多为直筒结构,缺乏均匀送料机制,易在进料口或导料处堆积结块,同时筛选网的筛孔易被粘连的小麦或细小杂质堵塞,需频繁停机清理,不仅中断作业流程、降低效率,严重时还会因堆积导致设备卡料故障,增加设备维护成本
通过螺旋叶片输送小麦,替代传统直筒送料,可避免进料口与导料处堆积结块,从源头减少堵塞风险,螺旋叶片联动粗过滤网转动,配合滑轮与弧形缺口的作用形成自主振动,无需额外部件即可拦截大颗粒杂质,同时通过连接杆带动精细过滤网同步振动,精准拦截比小麦小的细小泥沙与碎末,去杂彻底,波纹管适配振动确保出料顺畅,集杂盒集中收集细杂,减少清理负担,无需频繁停机,保障作业连续,降低设备维护成本。
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Figure CN224894768U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grain processing equipment technology, and in particular to a wheat impurity removal device. Background Technology
[0002] Wheat is a general term for plants of the genus Triticum, a cereal crop widely cultivated around the world. Wheat grains are one of the staple foods for humans. After being ground into flour, they can be used to make bread, steamed buns, biscuits, noodles and other foods. After fermentation, they can be made into beer, alcohol, spirits or biomass fuel. Currently, impurity removal devices are required in the wheat processing process.
[0003] Existing impurity removal devices have poor targeting capabilities. Most devices rely on a single screen structure, which can only separate large particles of stone or light straw that are significantly different in size from wheat grains. They are unable to effectively intercept fine impurities such as mud and dust smaller than wheat grains. These small impurities can easily penetrate ordinary screens and mix with wheat, resulting in a large amount of fine impurities remaining after removal. This fails to meet the purity requirements of subsequent processing. Furthermore, the conveying and screening processes are prone to blockages. The conveying channels from wheat inlet to screening are mostly cylindrical structures, lacking a uniform feeding mechanism. This makes it easy for wheat to accumulate and clump at the inlet or guide point. At the same time, the screen holes are easily blocked by adhered wheat or fine impurities, requiring frequent shutdowns for cleaning. This not only interrupts the operation process and reduces efficiency, but in severe cases, the accumulation can also cause equipment jams and malfunctions, increasing equipment maintenance costs. Utility Model Content
[0004] In view of the above-mentioned problems in impurity removal, this utility model is proposed.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a wheat impurity removal device, including a machine body, a processing chamber inside the machine body, a spiral blade penetrating the top of the processing chamber and used for pushing material, a coarse filter screen that can move up and down is slidably connected to the bottom of the spiral blade, an installation groove is provided inside the processing chamber, a cylinder that is fixedly connected to the circumference of the coarse filter screen is slidably connected to the installation groove, a plurality of arc-shaped notches are provided at the bottom of the cylinder, a pulley that slides in contact with the arc-shaped notches is fixedly connected to the bottom of the installation groove, a fine filter screen that rises and falls synchronously with the coarse filter screen is slidably connected inside the processing chamber, the fine filter screen is located below the coarse filter screen, a collection box is slidably connected to the bottom of the processing chamber, a corrugated pipe is fixedly connected to the bottom of the fine filter screen, and a discharge pipe penetrating the machine body is fixedly connected to the bottom of the corrugated pipe.
[0006] As a preferred embodiment of the wheat impurity removal device of this utility model, the bottom end of the spiral blade is provided with a groove, a slider is slidably connected in the groove, the bottom end of the slider is fixedly connected to the top end of the coarse filter screen, the top end of the cylinder is slidably in contact with an arc plate, and a spring for pushing the arc plate is provided in the mounting groove.
[0007] As a preferred embodiment of the wheat impurity removal device of this utility model, the coarse filter and the fine filter are provided with a connecting rod for synchronous lifting on their circumferential surfaces, the cylinder is provided with an annular groove on its circumferential surface, the end of the connecting rod near the cylinder is rotatably connected to the annular groove, the fine filter is inclined, and a guide plate is fixedly connected in the processing cavity, the guide plate is located between the fine filter and the coarse filter.
[0008] In a preferred embodiment of the wheat impurity removal device of this utility model, the corrugated pipe is located at the lower end of the fine filter screen, and the bottom end of the connecting rod is fixedly connected to the circumferential surface of the fine filter screen on the side close to the fine filter screen.
[0009] As a preferred embodiment of the wheat impurity removal device of this utility model, the top of the machine body is fixedly connected to a feed pipe, the feed pipe is sleeved with a spiral blade, and the top of the machine body is fixedly connected to a gantry.
[0010] In a preferred embodiment of the wheat impurity removal device of this utility model, a drive motor is fixedly connected to the top of the gantry, the output end of the drive motor is fixedly connected to the top of the spiral blade, and the gantry is located at the top of the feed pipe.
[0011] The beneficial effects of this utility model are: Wheat is conveyed via spiral blades, replacing the traditional straight-cylinder feeding method. This avoids clumping and blockage at the inlet and guide, reducing the risk of blockage from the source. The spiral blades rotate in conjunction with the coarse filter screen, creating autonomous vibration through the action of pulleys and arc-shaped notches. This intercepts large particles of impurities without the need for additional components. At the same time, the connecting rod drives the fine filter screen to vibrate synchronously, accurately intercepting fine sand and debris smaller than wheat grains, ensuring thorough impurity removal. The corrugated pipe adapts to the vibration to ensure smooth discharge, and the collection box collects fine impurities, reducing cleaning burden. This eliminates the need for frequent shutdowns, ensuring continuous operation and reducing equipment maintenance costs. Attached Figure Description
[0012] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the slider mounting structure of this utility model.
[0014] Figure 3 This is a schematic diagram of the connecting rod structure of this utility model.
[0015] Figure 4 This is a schematic diagram of the corrugated pipe installation structure of this utility model.
[0016] Explanation of reference numerals in the attached drawings: 1. Machine body; 2. Spiral blade; 3. Slide groove; 4. Coarse filter screen; 5. Mounting groove; 6. Cylinder; 7. Arc-shaped notch; 8. Pulley; 9. Connecting rod; 10. Fine filter screen; 11. Discharge pipe; 12. Corrugated pipe; 13. Guide plate; 14. Circular groove; 15. Impurity collection box; 16. Feed pipe; 17. Sliding block; 18. Arc plate; 19. Spring; 20. Gantry. Detailed Implementation
[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0018] Example 1 Reference Figures 1-4 The first embodiment of this utility model provides a wheat impurity removal device, including a body 1, a processing chamber inside the body 1, a spiral blade 2 that penetrates the top of the body 1 and is used for pushing the material at the top of the processing chamber, and a coarse filter screen 4 that can move up and down is slidably connected to the bottom of the spiral blade 2.
[0019] An installation groove 5 is provided inside the processing cavity. A cylinder 6, which is fixedly connected to the circumference of the coarse filter screen 4, is slidably connected inside the installation groove 5. Multiple arc-shaped notches 7 are provided at the bottom end of the cylinder 6. A pulley 8, which slides in contact with the arc-shaped notches 7, is fixedly connected to the bottom end of the installation groove 5.
[0020] A fine filter 10 is slidably connected inside the processing chamber and rises and falls synchronously with the coarse filter 4. The fine filter 10 is located below the coarse filter 4. A collection box 15 is slidably connected to the bottom of the processing chamber. A corrugated pipe 12 is fixedly connected to the bottom end of the fine filter 10. A discharge pipe 11 that penetrates the machine body 1 is fixedly connected to the bottom end of the corrugated pipe 12.
[0021] The bottom end of the spiral blade 2 is provided with a groove 3, and a slider 17 is slidably connected in the groove 3. The bottom end of the slider 17 is fixedly connected to the top end of the coarse filter screen 4. The top end of the cylinder 6 is slidably in contact with an arc plate 18. A spring 19 for pushing the arc plate 18 is provided in the mounting groove 5.
[0022] During use, after placing the device stably, ensure that the impurity collection box 15 has been pushed into the bottom of the processing chamber of the machine body 1, and that the corrugated pipe 12 and the discharge pipe 11 are properly connected. The staff pours the wheat to be impurities removed into the feed pipe 16 at the top of the machine body 1. The feed pipe 16 is connected to the spiral blade 2, which can guide the wheat to fall accurately into the conveying area of the spiral blade 2, avoiding the spillage of the feed.
[0023] Start the drive motor at the top of the gantry 20. The output of the drive motor drives the spiral blades 2 to rotate. During the rotation, the spiral blades 2 continuously push the wheat falling into the feed pipe 16 downward. Compared with the traditional straight cylinder feeding structure, the continuous pushing of the spiral blades 2 can effectively prevent wheat from accumulating and clumping in the conveying process, solve the conveying blockage problem from the source, and ensure that the wheat enters the screening area evenly.
[0024] A slider 17 is slidably connected in the groove 3 at the bottom of the spiral blade 2. The bottom of the slider 17 is fixed to the top of the coarse filter screen 4. Therefore, when the spiral blade 2 rotates, it will drive the coarse filter screen 4 to rotate synchronously. The cylinder 6, which is fixed on the circumference of the coarse filter screen 4, rotates with the coarse filter screen 4 in the mounting groove 5. The pulley 8 at the bottom of the mounting groove 5 slides in contact with the arc-shaped notch 7 at the bottom of the cylinder 6. When the pulley 8 rolls from the concave area to the convex area of the arc-shaped notch 7, it will push the cylinder 6 to move upward. The cylinder 6 drives the coarse filter screen 4 to rise synchronously. At the same time, the top of the cylinder 6 presses against the arc plate. 18. The arc plate 18 compresses the spring 19 in the mounting groove 5, and the slider 17 slides and rises synchronously along the slide groove 3. When the pulley 8 rolls from the raised area to the concave area of the next arc-shaped notch 7, the spring 19 releases its elastic potential energy to push the arc plate 18 to reset. The arc plate 18 drives the cylinder 6 and the coarse filter screen 4 to descend and reset. This process is repeated. The coarse filter screen 4 vibrates up and down while rotating, achieving a vibration screening effect. This intercepts larger impurities in the wheat on the coarse filter screen 4, avoiding the use of additional vibration components and reducing equipment purchase and maintenance costs.
[0025] Example 2 Reference Figures 1-4 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that: the coarse filter screen 4 and the fine filter screen 10 are provided with a connecting rod 9 on their circumferential surfaces to achieve synchronous lifting and lowering; the circumferential surface of the cylinder 6 is provided with an annular groove 14; one end of the connecting rod 9 near the cylinder 6 is rotatably connected to the annular groove 14; the fine filter screen 10 is inclined; a guide plate 13 is fixedly connected in the processing cavity; the guide plate 13 is located between the fine filter screen 10 and the coarse filter screen 4.
[0026] The corrugated pipe 12 is located at the lower end of the fine filter screen 10, and the bottom end of the connecting rod 9 is fixedly connected to the circumferential surface of the fine filter screen 10 on the side close to the fine filter screen 10.
[0027] A feed pipe 16 is fixedly connected to the top of the machine body 1. The feed pipe 16 is sleeved with the spiral blade 2. A gantry 20 is fixedly connected to the top of the machine body 1.
[0028] A drive motor is fixedly connected to the top of the gantry 20, and the output end of the drive motor is fixedly connected to the top of the spiral blade 2. The gantry 20 is located at the top of the feed pipe 16.
[0029] During use, wheat filtered through the coarse filter 4 falls into the flow guide plate 13 in the processing chamber. The flow guide plate 13 guides the wheat to slide precisely onto the fine filter 10 below. Since the cylindrical cylinder 6 has an annular groove 14 on its circumference, and one end of the connecting rod 9 is rotatably connected to the annular groove 14, while the other end is fixed to the circumference of the fine filter 10, when the coarse filter 4 vibrates up and down, it will drive the fine filter 10 to vibrate up and down synchronously through the cylindrical cylinder 6 and the connecting rod 9. The fine filter 10 is set at an angle, which can accelerate the flow of wheat during vibration and prevent accumulation. At the same time, it separates the fine impurities smaller than wheat grains from the wheat. The fine impurities pass through the sieve holes of the fine filter 10 and fall into the collection box 15 below for centralized collection.
[0030] A corrugated pipe 12 is fixedly connected to the bottom of the lower end of the fine filter screen 10. The corrugated pipe 12 has a telescopic characteristic, which can adapt to the up and down vibration of the fine filter screen 10 and avoid the discharge channel from breaking or blocking due to vibration. The clean wheat after being screened by the fine filter screen 10 slides down the inclined fine filter screen 10 to the lower end, enters the corrugated pipe 12, and is then discharged from the machine body 1 through the discharge pipe 11 fixedly connected to the corrugated pipe 12, thus completing the entire process of wheat impurity removal.
[0031] After the operation is completed, turn off the drive motor, pull out the impurity collection box 15 from the bottom of the processing chamber, clean the small impurities collected inside, and clean the large particles of impurities intercepted on the coarse filter screen 4 to ensure smooth screening in the next use. After cleaning, push the impurity collection box 15 back to its original position to keep the equipment clean.
[0032] The remaining structure is the same as that in Example 1.
[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. A wheat impurity removal device, comprising a body (1), wherein a processing chamber is provided inside the body (1), characterized in that: The processing chamber is provided with a spiral blade (2) that penetrates the top of the machine body (1) and is used for pushing materials. The bottom end of the spiral blade (2) is slidably connected to a coarse filter screen (4) that can move up and down. The processing cavity is provided with an installation groove (5), and a cylinder (6) that is fixedly connected to the circumferential surface of the coarse filter screen (4) is slidably connected in the installation groove (5). The bottom end of the cylinder (6) is provided with multiple arc-shaped notches (7), and a pulley (8) that slides in contact with the arc-shaped notches (7) is fixedly connected to the bottom end of the installation groove (5). The processing chamber is slidably connected to a fine filter (10) that rises and falls synchronously with the coarse filter (4). The fine filter (10) is located below the coarse filter (4). The bottom of the processing chamber is slidably connected to a collection box (15). The bottom end of the fine filter (10) is fixedly connected to a corrugated pipe (12). The bottom end of the corrugated pipe (12) is fixedly connected to a discharge pipe (11) that penetrates the machine body (1).
2. The wheat impurity removal device according to claim 1, characterized in that: The bottom end of the spiral blade (2) is provided with a groove (3), and a slider (17) is slidably connected in the groove (3). The bottom end of the slider (17) is fixedly connected to the top end of the coarse filter screen (4). The top end of the cylinder (6) is slidably in contact with an arc plate (18). A spring (19) for pushing the arc plate (18) is provided in the mounting groove (5).
3. The wheat impurity removal device according to claim 1, characterized in that: The coarse filter (4) and the fine filter (10) are provided with a connecting rod (9) for synchronous lifting on their circumferential surfaces. The cylinder (6) is provided with an annular groove (14) on its circumferential surface. The end of the connecting rod (9) near the cylinder (6) is rotatably connected to the annular groove (14). The fine filter (10) is an inclined surface. A guide plate (13) is fixedly connected in the processing cavity. The guide plate (13) is located between the fine filter (10) and the coarse filter (4).
4. The wheat impurity removal device according to claim 3, characterized in that: The corrugated pipe (12) is located at the lower end of the fine filter screen (10), and the bottom end of the connecting rod (9) is fixedly connected to the circumferential surface of the fine filter screen (10) on the side close to the fine filter screen (10).
5. The wheat impurity removal device according to claim 1, characterized in that: The top of the machine body (1) is fixedly connected to a feed pipe (16), which is sleeved with a spiral blade (2). The top of the machine body (1) is fixedly connected to a gantry (20).
6. The wheat impurity removal device according to claim 5, characterized in that: A drive motor is fixedly connected to the top of the gantry (20), and the output end of the drive motor is fixedly connected to the top of the spiral blade (2). The gantry (20) is located at the top of the feed pipe (16).