A vibrating slag removal device for aluminum ingots

Abstract

The utility model discloses an aluminium ingot vibration type deslagging device belongs to aluminium ingot processing technical field. A kind of aluminium ingot vibration type deslagging device, including device shell, sieve plate and air compressor, the lower end of device shell is equipped with flow guide frame, flow guide frame is equipped with air pressure tank between air compressor, the upper end of air pressure tank is provided with air hose and inflation pipe. The utility model solves the problem that the sieve hole of sieve plate surface is blocked after the actual use process of the existing aluminium ingot vibration deslagging mechanism, cannot keep effective deslagging effect, influence long-term work, the utility model is driven aluminium ingot vibration by device shell, and residue on the surface of aluminium ingot is shaken off, during screening, air compressor compressed air is provided to air pressure tank, by inflating flow guide frame, the gas in flow guide frame impacts fine material sieve hole, and the broken material that is extruded and blocked in fine material sieve hole is sprayed out, avoid blocking influence subsequent deslagging work, simple structure, facilitate long-term work.

Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot processing technology, specifically to a vibratory slag removal device for aluminum ingots. Background Technology

[0002] After aluminum ingots are produced, some residue often adheres to them. This residue has a significant impact on the quality of the aluminum ingots. Manufacturers usually do not allow aluminum ingots with residue to be delivered to users. In order to remove this residue, the production site usually uses knocking or vibration to remove the residue from the aluminum ingots.

[0003] Chinese patent CN116550965A discloses a vibration slag removal mechanism for aluminum ingots, belonging to the field of aluminum production technology. The mechanism features a base plate with side plates on both sides, each with vertically arranged side through holes. A hollow float frame has a slot on its upper edge. Horizontal limiting rods extend vertically from both sides of the float frame. Each end face of the float frame has a pair of upper through holes, through which a vibrating element is inserted. Springs pass through the horizontal limiting rods. A counterweight has a mounting groove in its center. Two vertical limiting rods extend from each end face of the counterweight, passing through the upper through holes. Springs are also fitted onto the vertical limiting rods. A pair of columns are located inside the vertical limiting rods above the counterweight, connecting upwards to the vibration groove. A bidirectional motor is installed in the mounting groove, with cams mounted on the output shafts at both ends of the motor.

[0004] In actual use, the aluminum ingot vibration slag removal mechanism of the above-mentioned patent cannot maintain an effective slag removal effect after the screen holes on the screen plate surface become blocked, which affects long-term operation; therefore, it does not meet the existing needs. In response, we have proposed an aluminum ingot vibration slag removal device. Utility Model Content

[0005] The purpose of this utility model is to provide a vibrating slag removal device for aluminum ingots, which solves the problem mentioned in the background art that when the screen holes on the screen plate surface of the aluminum ingot vibrating slag removal mechanism are blocked during actual use, it cannot maintain an effective slag removal effect and affects long-term operation.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a vibrating slag removal device for aluminum ingots, comprising a device housing, a screen plate, and an air compressor, wherein the air compressor is disposed below the device housing, a vibrating motor is installed at the rear end of the device housing, and the screen plate is embedded in the device housing and slidably connected to the device housing.

[0007] A flow guide frame is installed at the lower end of the device housing. A pressure box is installed between the flow guide frame and the air compressor. An air guide hose and an inflation pipe are provided at the upper end of the pressure box. The inflation pipe is embedded in the flow guide frame and sealed to the flow guide frame.

[0008] Preferably, the upper end of the device housing is provided with an integrally formed feed port, and a cover plate is fixedly connected to the upper end of the device housing.

[0009] Preferably, the lower ends of the flow guide frame are provided with material guide ports on both sides between the flow guide frame and the device housing, and the surface of the flow guide frame is provided with an integrally formed air inlet, and the air inlet tube is inserted into the air inlet and fitted with the flow guide frame.

[0010] Preferably, the front end of the screening plate is provided with an integrally formed coarse material screening hole, the rear end of the screening plate is provided with an integrally formed fine material screening hole, and the air inlet pipe is used to disperse the slag clogging the fine material screening hole.

[0011] Preferably, guide rails are fixedly installed on both sides of the screening plate, the guide rails pass through the device housing and are slidably connected to the device housing, and buckles are installed on both sides of the screening plate, the screening plate is fixedly connected to the device housing through the buckles.

[0012] Preferably, a support frame is installed below the device housing, and a vibration spring is installed on the support frame and the outside of the device housing, with both ends of the vibration spring being fixedly connected to the support frame and the device housing, respectively.

[0013] Preferably, the air compressor is installed in the middle of the support frame and connected to the support frame by fixing screws. The air compressor is sealed to the air pressure box, and a solenoid valve is provided between the air pressure box and the air filling pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This utility model features a sieve plate installed under the device housing. Aluminum ingots to be sieved are introduced into the device housing through the feed inlet. When the vibration motor is turned on, the device housing vibrates the aluminum ingots, shaking off the residue on the surface of the ingots. The residue is then sieved through the fine and coarse material sieves. During the sieving process, compressed air is supplied to the pressure box by an air compressor. The pressure box then distributes the compressed air into the air guide hose and the inflation pipe. By inflating the guide frame, the gas inside the guide frame impacts the fine material sieve holes, expelling the crushed material that is blocked in the fine material sieve holes. This prevents blockage from affecting subsequent slag removal work. The structure is simple and easy to adapt to long-term operation.

[0016] 2. The screen plate of this utility model adopts a drawer-type installation method. It is inserted into the middle of the guide frame through the guide rail and can be quickly fixed by buckle. It is convenient to disassemble and install the screen plate, and the screen plate can be replaced. It is also convenient for maintenance and repair, and the guide frame can be thoroughly cleaned, which facilitates subsequent slag removal work. The structure is simple, easy to operate, and further adaptable to long-term operation. Attached Figure Description

[0017] Figure 1 This is an axonometric view of the front view of this utility model;

[0018] Figure 2 This is an axonometric view of the side of this utility model;

[0019] Figure 3 This is an isometric view of the housing of the device of this utility model from below;

[0020] Figure 4 This is an isometric view of the front of the air compressor of this utility model.

[0021] In the diagram: 1. Device housing; 101. Feed inlet; 102. Cover plate; 103. Flow guide; 104. Vibration motor; 105. Feed guide port; 106. Air inlet; 2. Screen plate; 201. Coarse material screen hole; 202. Fine material screen hole; 203. Guide rail; 204. Fastener; 3. Air compressor; 301. Pressure box; 302. Air guide hose; 303. Air inflation pipe; 4. Support frame; 401. Vibration spring. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To address the issue that existing aluminum ingot vibratory slag removal mechanisms suffer from clogging of the screen holes during actual use, hindering effective slag removal and impacting long-term operation, please refer to [the relevant documentation / reference]. Figure 1 - Figure 4 This embodiment provides the following technical solution:

[0024] This embodiment of an aluminum ingot vibration slag removal device includes a device housing 1, a screen plate 2 and an air compressor 3. The air compressor 3 is located below the device housing 1. A vibration motor 104 is installed at the rear end of the device housing 1. The screen plate 2 is embedded in the device housing 1 and slidably connected to the device housing 1.

[0025] A flow guide frame 103 is installed at the lower end of the device housing 1. A pressure box 301 is installed between the flow guide frame 103 and the air compressor 3. An air guide hose 302 and an air inflation pipe 303 are provided at the upper end of the pressure box 301. The air inflation pipe 303 is embedded in the flow guide frame 103 and sealed to the flow guide frame 103. Material guide ports 105 are provided on both sides of the lower end of the flow guide frame 103 between it and the device housing 1. An integrally formed air injection hole 106 is provided on the surface of the flow guide frame 103. The air inflation pipe 303 is inserted into the air injection hole 106 and fitted into the flow guide frame 103. By inflating the flow guide frame 103, the gas inside the flow guide frame 103 impacts the fine material screen hole 202, squeezing out the crushed material that is blocked in the fine material screen hole 202, thus avoiding blockage and affecting subsequent slag removal work. The structure is simple and easy to adapt to long-term operation.

[0026] A support frame 4 is installed below the device housing 1. A vibration spring 401 is installed on the support frame 4 and the outside of the device housing 1. The two ends of the vibration spring 401 are fixedly connected to the support frame 4 and the device housing 1, respectively.

[0027] The upper end of the device housing 1 is provided with an integrally formed feed port 101, and the upper end of the device housing 1 is fixedly connected with a cover plate 102. By setting a screening plate 2 under the device housing 1, the aluminum ingots that need to be screened are introduced into the device housing 1 through the feed port 101. When the vibration motor 104 is turned on, the device housing 1 drives the aluminum ingots to vibrate, shaking off the residue on the surface of the aluminum ingots.

[0028] It should be noted that the front end of the screen plate 2 is provided with an integrally formed coarse material screen hole 201, and the rear end of the screen plate 2 is provided with an integrally formed fine material screen hole 202. The air inlet pipe 303 is used to disperse the slag that is blocked in the fine material screen hole 202.

[0029] Furthermore, the air compressor 3 is installed in the middle of the support frame 4 and connected to the support frame 4 by fixing screws. The air compressor 3 is sealed to the air pressure box 301, and a solenoid valve is provided between the air pressure box 301 and the air filling pipe 303. The material is screened through the fine material screen hole 202 and the coarse material screen hole 201. During the screening process, compressed air is supplied to the air pressure box 301 by the air compressor 3. The air pressure box 301 diverts the compressed air into the air guide hose 302 and the air filling pipe 303.

[0030] Specifically, by setting a screening plate 2 under the device housing 1, the aluminum ingots to be screened are introduced into the device housing 1 through the feed port 101. When the vibration motor 104 is turned on, the device housing 1 drives the aluminum ingots to vibrate, shaking off the residue on the surface of the aluminum ingots. The residue is then screened out through the fine material screen holes 202 and the coarse material screen holes 201. During the screening process, compressed air is supplied to the pressure box 301 by the air compressor 3. The pressure box 301 distributes the compressed air into the air guide hose 302 and the air filling pipe 303. By inflating the guide frame 103, the gas in the guide frame 103 impacts the fine material screen holes 202, squeezing out the crushed material that is blocked in the fine material screen holes 202, thus avoiding blockage and affecting the subsequent slag removal work. The structure is simple and easy to adapt to long-term operation.

[0031] In this embodiment, guide rails 203 are fixedly installed on both sides of the screen plate 2. The guide rails 203 pass through the device housing 1 and are slidably connected to the device housing 1. Buckles 204 are installed on both sides of the screen plate 2, and the screen plate 2 is fixedly connected to the device housing 1 through the buckles 204.

[0032] Specifically, the screen plate 2 adopts a drawer-type installation method. It is inserted into the middle of the guide frame 103 through the guide rail 203 and can be quickly fixed by the buckle 204. This makes it easy to disassemble and install the screen plate 2, and the screen plate 2 can be replaced. It also facilitates maintenance and repair, and allows for thorough cleaning of the guide frame 103, which is convenient for subsequent slag removal. The structure is simple, easy to operate, and further adaptable to long-term operation.

[0033] Working principle: During use, the aluminum ingots to be screened are introduced into the device housing 1 through the feed inlet 101. The vibration motor 104 is turned on, causing the device housing 1 to vibrate, shaking off any residue on the surface of the ingots. The residue is then screened through the fine material screen holes 202 and the coarse material screen holes 201. During the screening process, compressed air is supplied to the pressure box 301 by the air compressor 3. The pressure box 301 then distributes the compressed air into the air guide hose 302 and the air filling pipe 303. By inflating the guide frame 103, the gas inside the guide frame 103 impacts the fine material screen holes 202, thus screening the aluminum ingots. The crushed material that is squeezed and blocked inside the screen hole 202 is ejected, avoiding blockage that may affect subsequent slag removal. The structure is simple and easy to adapt to long-term operation. After long-term operation, the screen plate 2 adopts a drawer-type installation method. It is inserted into the middle of the guide frame 103 through the guide rail 203 and can be quickly fixed by the buckle 204, which facilitates the disassembly and assembly of the screen plate 2. The screen plate 2 can be replaced, and maintenance and repair are also convenient. The guide frame 103 can be thoroughly cleaned to facilitate subsequent slag removal. The structure is simple, easy to operate, and further adaptable to long-term operation.

[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A vibratory slag removal device for aluminum ingots, comprising a device housing (1), a screen plate (2), and an air compressor (3), characterized in that, The air compressor (3) is located below the device housing (1). A vibration motor (104) is installed at the rear end of the device housing (1). The screen plate (2) is embedded in the device housing (1) and slidably connected to the device housing (1). A guide frame (103) is installed at the lower end of the device housing (1). A pressure box (301) is installed between the guide frame (103) and the air compressor (3). An air guide hose (302) and an air filling pipe (303) are provided at the upper end of the pressure box (301). The air filling pipe (303) is embedded in the guide frame (103) and sealed to the guide frame (103).

2. The aluminum ingot vibration slag removal device according to claim 1, characterized in that, The upper end of the device housing (1) is provided with an integrally formed feed port (101), and the upper end of the device housing (1) is fixedly connected with a cover plate (102).

3. The aluminum ingot vibration slag removal device according to claim 1, characterized in that, The lower ends of the flow guide (103) are provided with material guide ports (105) between the two sides and the device housing (1). The surface of the flow guide (103) is provided with an integrally formed air hole (106). The air tube (303) is inserted into the air hole (106) and fitted into the flow guide (103).

4. The aluminum ingot vibration slag removal device according to claim 1, characterized in that, The front end of the screen plate (2) is provided with an integrally formed coarse material screen hole (201), and the rear end of the screen plate (2) is provided with an integrally formed fine material screen hole (202). The air inlet pipe (303) is used to disperse the slag material that is blocked in the fine material screen hole (202).

5. The aluminum ingot vibration slag removal device according to claim 1, characterized in that, Guide rails (203) are fixedly installed on both sides of the screen plate (2). The guide rails (203) pass through the device housing (1) and are slidably connected to the device housing (1). Fasteners (204) are installed on both sides of the screen plate (2). The screen plate (2) is fixedly connected to the device housing (1) through the fasteners (204).

6. The aluminum ingot vibration slag removal device according to claim 1, characterized in that, A support frame (4) is installed below the device housing (1). A vibration spring (401) is installed on the outside of the support frame (4) and the device housing (1). The two ends of the vibration spring (401) are fixedly connected to the support frame (4) and the device housing (1) respectively.

7. The aluminum ingot vibration slag removal device according to claim 6, characterized in that, The air compressor (3) is installed in the middle of the support frame (4) and connected to the support frame (4) by fixing screws. The air compressor (3) is sealed to the air pressure box (301), and a solenoid valve is provided between the air pressure box (301) and the air filling pipe (303).

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