A gardenia flower extraction device

Abstract

The utility model relates to gardenia flower extraction technical field discloses a kind of gardenia flower extraction devices, including separation box, the outside of separation box is provided with support frame, the side fixed mounting of separation box has first motor, the output end fixed connection of first motor has rotating rod. The utility model realizes gardenia flower processing whole-process automation control by each mechanism cooperation, from feeding, separation, impurity cleaning to the smooth link of each link convergence, without excessive manual intervention, improve processing efficiency, through the hollowing out drum of cover plate makes the particle in gardenia flower through inclined plate and is collected separately, through the rotation of hollowing out drum, the movement rate of gardenia flower is improved, so that particle can be efficiently separated, and the design of different weight blowing distance is different by fan, effectively guarantee the cleanliness of gardenia flower, avoid the influence of impurity on subsequent extraction quality.

Description

Technical Field

[0001] This utility model relates to the field of gardenia flower extraction technology, and in particular to a gardenia flower extraction device. Background Technology

[0002] Gardenia is an evergreen shrub belonging to the Rubiaceae family and the Gardenia genus. Native to Asia, it is distributed in many parts of China. The plant grows to a height of 0.3-3 meters, with opposite leaves and solitary, white or creamy-yellow, fragrant flowers borne at the branch tips, blooming from March to July. It can be used for ornamental purposes, extracting essential oils, and its fruit is a commonly used traditional Chinese medicine with effects such as clearing heat and relieving irritability.

[0003] During the harvesting and collection process, gardenia flowers are easily mixed with impurities such as sand, dust, and withered old leaves, which leads to a decrease in the purity and quality of the extracted product. Most of the existing pretreatment devices related to gardenia flower extraction use traditional horizontal sieving methods to filter impurities. However, the movement range of gardenia flowers is limited during horizontal sieving, making it difficult to completely separate fine sand, adhering impurities, etc., resulting in a high impurity residue rate, which is not conducive to subsequent processing.

[0004] Therefore, a gardenia flower extraction device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a gardenia flower extraction device, which aims to improve the pretreatment devices related to gardenia flower extraction in the prior art. Most of them use the traditional horizontal sieving method to filter impurities. The movement range of gardenia flowers is limited during the horizontal sieving process, making it difficult to completely separate the fine sand and adhesive impurities mixed in, resulting in a high impurity residue rate, which is not conducive to subsequent processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A gardenia flower extraction device includes a separation box, a support frame on the outside of the separation box, a first motor fixedly mounted on one side of the separation box, a rotating rod fixedly connected to the output end of the first motor, the end of the rotating rod away from the first motor being movably connected to the surface of the inner wall of the separation box through a bearing seat, a perforated roller fixedly connected to the surface of the rotating rod, a cover plate on the top of the perforated roller, adjustment mechanisms on both sides of the perforated roller for adjusting the cover plate, an inclined plate at the bottom of the separation box, and a collection mechanism on one side of the inclined plate for collecting gardenia flowers.

[0007] Through the above technical solution, the support frame provides stable support for the separation box, ensuring the overall stability of the device during operation. The first motor drives the hollow roller to rotate through the rotating rod, providing power for the separation of gardenia flowers. The cover plate can shield the hollow roller, reducing the falling of gardenia flowers during processing. The adjustment mechanism makes the opening, closing and position adjustment of the cover plate more flexible, adapting to different processing needs. The inclined plate uses its own tilt angle to facilitate the natural sliding of the processed gardenia flowers and related materials, which, together with the collection mechanism, achieves orderly collection of materials and improves the smoothness of the overall processing flow.

[0008] As a further description of the above technical solution: the adjustment mechanism includes a placement plate, a motor is fixedly installed on the top of the placement plate, a worm is fixedly connected to the output end of the motor, a worm gear meshes with the surface of the worm, a worm wheel meshes with the surface of the worm, a winding rod is fixedly connected inside the worm wheel, and a reinforcing plate is movably connected to both ends of the winding rod through bearing seats. The bottom of the reinforcing plate is fixedly connected to the top of the placement plate.

[0009] Through the above technical solution, the mounting plate provides a stable mounting carrier for the motor, ensuring that the motor will not shake arbitrarily during operation. The motor drives the worm gear to rotate, and through the meshing transmission between the worm gear and the worm wheel, the power of the motor is smoothly transmitted to the winding rod, enabling the winding rod to rotate at a uniform speed. The reinforcing plates at both ends of the winding rod cooperate with the bearing seats, which not only provide effective support for the winding rod, but also ensure its coaxiality during rotation, preventing the winding rod from bending and deforming due to uneven force, and providing a stable foundation for the subsequent winding and unwinding of the rope. The motor is powered by a mobile power supply.

[0010] As a further description of the above technical solution: the surface of the winding rod is provided with a pull rope and a partition, the surface of the pull rope is tactilely connected to two limiting wheels, the limiting wheels are movably connected to the surface of the separation box, and a slider is fixedly connected to the top of the pull rope.

[0011] Through the above technical solution, the pull rope on the surface of the winding rod serves as a force transmission medium, and can pull the slider through winding and releasing. The partition can limit the winding position of the pull rope on the winding rod, preventing the pull ropes from getting tangled and affecting use. The two limit wheels guide the movement trajectory of the pull rope, avoiding friction between the pull rope and the surface of the separation box during the traction process, reducing pull rope wear, and ensuring that the pulling force can be accurately transmitted to the slider, making the adjustment action of the cover plate more stable and reliable, and improving the smoothness of the adjustment process.

[0012] As a further description of the above technical solution: both sides of the separation box are provided with arc-shaped grooves, the sliders are located inside the arc-shaped grooves, and the inner sides of the two sliders are fixedly connected to the cover plate.

[0013] Through the above technical solution, the arc-shaped grooves on both sides of the separation box are adapted to the structure of the slider, so that the slider can slide stably along the arc-shaped groove, thereby driving the cover plate to move along a fixed trajectory. The two sliders are fixedly connected to the inner side of the cover plate, so that the cover plate is subjected to balanced force, ensuring that the cover plate remains stable when opening, closing or moving, improving the accuracy of cover plate adjustment, and ensuring the sealing between the cover plate and the roller.

[0014] As a further description of the above technical solution: a tension spring is fixedly connected to the surface of the slider, and the other end of the tension spring is fixedly connected to the surface of the separation box through a fixing plate.

[0015] With the above technical solution, one end of the tension spring is fixed to the slider, and the other end is connected to the separation box through the fixing plate. When the pull rope is relaxed, the tension spring can use its own elastic tension to drive the slider to reset, so that the cover can return to the initial position in time without the need for additional power drive, thus improving the convenience of device operation.

[0016] As a further description of the above technical solution: a second motor is fixedly installed at the bottom of one side of the separation box, and the output end of the second motor is fixedly connected to one end of the inclined plate.

[0017] With the above technical solution, the second motor is fixedly connected to one end of the inclined plate, which can directly drive the inclined plate to rotate around the connection point, thereby realizing flexible adjustment of the tilt angle. By adjusting the angle of the inclined plate, the impurities separated by the separation box can be collected separately, improving the efficiency of collection.

[0018] As a further description of the above technical solution: a particle collection box is provided on one side of the separation box, the collection mechanism includes a square box, the square box is provided on one side of the inclined plate, a conveyor belt is provided inside the square box, a storage box is arranged in sequence at the bottom of the conveyor belt, an installation plate is fixedly connected to one end of the square box, and multiple fans are installed on the surface of the installation plate.

[0019] Through the above technical solution, the particle collection box can collect the fine particles generated during the separation process separately, avoiding particles from being mixed into the gardenia flowers and affecting the extraction quality. The square box in the collection mechanism provides installation space for the conveyor belt, which can smoothly transport the falling gardenia flowers to the designated position. The storage box is used for centralized storage of gardenia flowers for convenient subsequent processing. Multiple fans on the mounting plate can blow at different horizontal distances according to the different weights of the flowers and leaves during the transportation of gardenia flowers, so that the gardenia flowers fall into the nearest storage box, and some leaves enter the storage box at a distance for easy collection.

[0020] This utility model has the following beneficial effects: This invention achieves fully automated control of the gardenia flower processing process through the coordinated operation of various mechanisms. The connection between each link, from feeding, separation, impurity cleaning to collection, is smooth, requiring minimal manual intervention and improving processing efficiency. The perforated roller on the cover allows the particles in the gardenia flowers to be collected individually through an inclined plate. The rotation of the perforated roller increases the movement speed of the gardenia flowers, thus enabling efficient separation of the particles. Combined with a fan designed to blow different distances for different weights, the cleanliness of the gardenia flowers is effectively guaranteed, preventing impurities from affecting the subsequent extraction quality. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structural separation of this utility model; Figure 2 This is a schematic diagram of the square box structure of this utility model; Figure 3 This is a schematic diagram of the hollowed-out roller structure of this utility model; Figure 4 This is a schematic diagram of the first motor structure of this utility model; Figure 5 The structure of this utility model Figure 4 Enlarged diagram of point A in the middle.

[0022] Legend: 1. Separation box; 2. Support frame; 3. First motor; 4. Rotating rod; 5. Hollowed-out roller; 6. Cover plate; 7. Adjustment mechanism; 71. Placement plate; 72. Motor; 73. Worm gear; 74. Worm wheel; 75. Winding rod; 76. Reinforcing plate; 77. Pull rope; 78. Partition plate; 79. Limiting wheel; 710. Slider; 711. Arc groove; 712. Tension spring; 8. Inclined plate; 9. Second motor; 10. Particle collection box; 11. Collection mechanism; 111. Square box; 112. Storage box; 113. Mounting plate; 114. Fan. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Reference Figure 1-5This utility model provides an embodiment of a gardenia flower extraction device, comprising a separation box 1, a support frame 2 on the outer side of the separation box 1, a first motor 3 fixedly installed on one side of the separation box 1, a rotating rod 4 fixedly connected to the output end of the first motor 3, the end of the rotating rod 4 away from the first motor 3 being movably connected to the surface of the inner wall of the separation box 1 through a bearing seat, a hollow roller 5 fixedly connected to the surface of the rotating rod 4, a cover plate 6 on the top of the hollow roller 5, an adjustment mechanism 7 on both sides of the hollow roller 5 for adjusting the cover plate 6, an inclined plate 8 at the bottom of the separation box 1, and a collection mechanism 11 on one side of the inclined plate 8 for collecting gardenia flowers.

[0025] Reference Figure 1-5 The adjusting mechanism 7 includes a placement plate 71, a motor 72 fixedly mounted on the top of the placement plate 71, a worm gear 73 fixedly connected to the output end of the motor 72, a worm wheel 74 meshing with the surface of the worm gear 73, a winding rod 75 fixedly connected inside the worm wheel 74, a reinforcing plate 76 movably connected to both ends of the winding rod 75 via bearing seats, the bottom of the reinforcing plate 76 fixedly connected to the top of the placement plate 71, a pull rope 77 and a partition 78 provided on the surface of the winding rod 75, two limit wheels 79 rollingly connected to the surface of the pull rope 77, the limit wheels 79 movably connected to the surface of the separation box 1, a slider 710 fixedly connected to the top of the pull rope 77, arc grooves 711 opened on both sides of the separation box 1, the sliders 710 located inside the arc grooves 711, and the inner sides of the two sliders 710 fixedly connected to the cover plate 6.

[0026] Reference Figure 1-5 A tension spring 712 is fixedly connected to the surface of the slider 710. The other end of the tension spring 712 is fixedly connected to the surface of the separation box 1 through a fixing plate. A second motor 9 is fixedly installed at the bottom of one side of the separation box 1. The output end of the second motor 9 is fixedly connected to one end of the inclined plate 8. A particle collection box 10 is provided on one side of the separation box 1. The collection mechanism 11 includes a square box 111. The square box 111 is provided on one side of the inclined plate 8. A conveyor belt is provided inside the square box 111. A storage box 112 is arranged in sequence at the bottom of the conveyor belt. A mounting plate 113 is fixedly connected to one end of the square box 111. Multiple fans 114 are installed on the surface of the mounting plate 113.

[0027] Working principle: The opening and closing of the cover plate 6 is controlled by the adjusting mechanism 7. The motor 72 drives the worm gear 73 to rotate, which drives the winding rod 75 to wind and unwind the pull rope 77 through the worm wheel 74. The pull rope 77 pulls the slider 710 to slide along the arc groove 711 to open the cover plate 6. The tension spring 712 assists the slider 710 to reset to ensure the smooth operation of the cover plate 6. After the gardenia flowers are fed into the drum, the first motor 3 drives the rotating rod 4 to drive the drum to complete the separation process. The fine particles generated by the separation are collected separately by the collection box through the inclined plate 8. The processed gardenia flowers fall onto the inclined plate 8. The second motor 9 drives the inclined plate 8 to adjust the angle to control the direction of the gardenia flowers. The gardenia flowers then enter the square box 111 of the collection mechanism 11 and are smoothly transported by the conveyor belt. During the transport process, the fan 114 on the mounting plate 113 is started. By the difference in gravity between the gardenia flowers and the leaves, the gardenia flowers and the leaves enter different collection boxes 112, and finally complete the centralized collection.

[0028] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A gardenia flower extraction device, comprising a separation box (1), characterized in that: A support frame (2) is provided on the outside of the separation box (1). A first motor (3) is fixedly installed on one side of the separation box (1). A rotating rod (4) is fixedly connected to the output end of the first motor (3). The end of the rotating rod (4) away from the first motor (3) is movably connected to the surface of the inner wall of the separation box (1) through a bearing seat. A hollow roller (5) is fixedly connected to the surface of the rotating rod (4). A cover plate (6) is provided on the top of the hollow roller (5). An adjustment mechanism (7) is provided on both sides of the hollow roller (5). The adjustment mechanism (7) is used to adjust the cover plate (6). An inclined plate (8) is provided at the bottom of the separation box (1). A collection mechanism (11) is provided on one side of the inclined plate (8). The collection mechanism (11) is used to collect gardenia flowers.

2. The gardenia flower extraction device according to claim 1, characterized in that: The adjustment mechanism (7) includes a placement plate (71), a motor (72) is fixedly installed on the top of the placement plate (71), a worm (73) is fixedly connected to the output end of the motor (72), a worm wheel (74) is meshed on the surface of the worm (73), a winding rod (75) is fixedly connected inside the worm wheel (74), and a reinforcing plate (76) is movably connected to both ends of the winding rod (75) through bearing seats. The bottom of the reinforcing plate (76) is fixedly connected to the top of the placement plate (71).

3. The gardenia flower extraction device according to claim 2, characterized in that: The surface of the winding rod (75) is provided with a pull rope (77) and a partition (78). The surface of the pull rope (77) is connected to two limit wheels (79). The limit wheels (79) are movably connected to the surface of the separation box (1). The top of the pull rope (77) is fixedly connected to a slider (710).

4. The gardenia flower extraction device according to claim 3, characterized in that: The separation box (1) has arc-shaped grooves (711) on both sides, and the sliders (710) are located inside the arc-shaped grooves (711). The inner sides of the two sliders (710) are fixedly connected to the cover plate (6).

5. The gardenia flower extraction device according to claim 4, characterized in that: A tension spring (712) is fixedly connected to the surface of the slider (710), and the other end of the tension spring (712) is fixedly connected to the surface of the separation box (1) through a fixing plate.

6. The gardenia flower extraction device according to claim 1, characterized in that: A second motor (9) is fixedly installed on the bottom of one side of the separation box (1), and the output end of the second motor (9) is fixedly connected to one end of the inclined plate (8).

7. The gardenia flower extraction device according to claim 1, characterized in that: A particle collection box (10) is provided on one side of the separation box (1). The collection mechanism (11) includes a square box (111). The square box (111) is located on one side of the inclined plate (8). A conveyor belt is provided inside the square box (111). A storage box (112) is arranged in sequence at the bottom of the conveyor belt. An installation plate (113) is fixedly connected to one end of the square box (111). Multiple fans (114) are installed on the surface of the installation plate (113).

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