Intelligent manufacturing product visual linkage detection device

CN224894858UActive Publication Date: 2026-10-27杭州友成科技有限公司
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Patent Information

Application Number
CN202522101924.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-10-27
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0005]针对现有技术的不足,本实用新型提供了一种智能制造的产品视觉联动检测设备,解决了普通产品检测设备只有图像采集与判别功能,但不对产品做进一步处理,缺乏真正的联动操作,有的单位采用气动吹气方式对智能制造产品进行分离,但是产品质量如果较大,不易分离,适配性较低的问题

Benefits of technology

[0017]1、该智能制造的产品视觉联动检测设备,利用放置组件的设置,待检测物品放置在铁制模具上,一旦检测发现不合格,当其运行至电磁块底部,铁制模具会被直接吸附转移,本设备完成真正的联动检测,结构简单,运行顺畅,铁制模具可以自由更换,使得设备能够对多种不同产品进行联动检测,提升了设备使用过程中的适配性,并且通过定位伸缩杆的移动,能够保证竖直柱和引导框被稳定固定,避免检测过程随意晃动,提高了装置运行可靠性。

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Abstract

The utility model discloses a product visual linkage detection equipment of intelligent manufacturing, include: bottom plate frame, the top fixed connection of bottom plate frame has detection equipment, drive equipment, the bottom fixed connection of drive equipment with the top of bottom plate frame, and drive equipment is used for the drive of intelligent manufacturing product on production line, place subassembly, the bottom fixed connection of place subassembly with the top of drive equipment, and place subassembly is used for the steady placement of intelligent manufacturing product, the utility model relates to detection equipment technical field. The product visual linkage detection equipment of intelligent manufacturing utilizes the setting of place subassembly, and the article of detection is placed on the iron mould, once detects and finds unqualified, when its operation reaches the bottom of electromagnetic block, and the iron mould can be directly adsorbed and shifts, and the equipment completes the real linkage detection, and the simple structure runs smoothly, and the iron mould can be freely replaced, so that the equipment can carry out linkage detection to a variety of different products.
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Description

Technical Field

[0001] This utility model relates to the field of testing equipment technology, specifically to a product vision linkage testing device for intelligent manufacturing. Background Technology

[0002] In modern manufacturing, with the continuous improvement of production automation and intelligence, product quality inspection is gradually shifting from manual sampling to online real-time inspection. Traditional inspection methods rely heavily on manual observation or single-sensor detection, which is not only inefficient and has limited accuracy, but also difficult to synchronize with the production line, easily leading to defective products being mixed into the finished product. In recent years, machine vision-based inspection technology has developed rapidly, enabling high-precision imaging of products through cameras and the use of image recognition algorithms to detect defects, dimensions, appearance, and other aspects.

[0003] Patent CN208171879U discloses a linked visual inspection device, including a worktable, a 3D inspection component, an area scan inspection component, a line scan inspection component, and a robotic arm for transporting the object to be inspected. The 3D inspection component includes a 3D inspection camera and a 3D carrier positioned below the camera. The line scan inspection component includes a line scan camera and a line scan carrier positioned below it. The area scan inspection component includes an area scan camera and a turntable. The area scan camera is positioned around the turntable. Several turntable carriers are mounted on the turntable. The robotic arm sequentially transports the object to be inspected onto the 3D carrier, the turntable carrier, and the line scan carrier. This device integrates the inspection functions of the same product for different positions and functions; it eliminates the need for manual transport, integrates positioning, identification, and measurement, offers high accuracy, simple operation, a reasonable layout, and a small footprint, optimizing overall space.

[0004] As shown in the above technology, ordinary product testing equipment only has image acquisition and discrimination functions, but does not perform further processing on the product and lacks true linkage operation. Some units use pneumatic blowing to separate intelligent manufacturing products, but if the product is large, it is not easy to separate and has low adaptability. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a product vision linkage inspection device for intelligent manufacturing. It solves the problems of ordinary product inspection devices that only have image acquisition and discrimination functions but do not perform further processing on the products and lack true linkage operation. Some units use pneumatic blowing to separate intelligent manufacturing products, but if the product is large, it is not easy to separate and has low adaptability.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a product vision linkage inspection device for intelligent manufacturing, comprising:

[0007] A base plate frame, the top of which is fixedly connected to a testing device;

[0008] A driving device, the bottom of which is fixedly connected to the top of the base plate frame, is used to drive intelligent manufacturing products on the production line;

[0009] A placement component, the bottom of which is fixedly connected to the top of the driving device, is used to stably place the intelligent manufacturing product;

[0010] A rejection component is used to reject products manufactured in smart manufacturing.

[0011] Preferably, the driving device includes a drive motor fixedly connected to the top of the base plate frame, a load-bearing plate fixedly connected to the top of the output shaft of the drive motor, and support arc plates fixedly connected to both sides of the top of the base plate frame. The placement assembly includes a placement slot block fixedly connected to the top of the load-bearing plate, a vertical column movably connected to the inner wall of the placement slot block, a positioning groove opened on the surface of the vertical column, a guide frame fixedly connected to the top of the vertical column, and an iron mold movably connected to the inner wall of the guide frame.

[0012] Preferably, a support plate is fixedly connected to the top of the load-bearing plate, a support column is fixedly connected to one side of the support plate, a movable sleeve is movably fitted on the surface of the support column, and plug-in columns are fixedly connected to both sides of the movable sleeve through auxiliary plates.

[0013] Preferably, a connecting plate is fixedly connected to one side of the surface of the movable sleeve, and a positioning telescopic rod is fixedly connected to one side of the connecting plate.

[0014] Preferably, the rejection assembly includes a top plate, a transfer motor is fixedly connected to the bottom of the top plate, and a horizontal plate is fixedly connected to the bottom end of the transfer motor.

[0015] Preferably, a vertical rod is fixedly connected to the bottom of the horizontal plate, and an electromagnetic block is fixedly connected to the bottom end of the vertical rod.

[0016] This invention provides a product vision-linked inspection device for intelligent manufacturing. Compared with the prior art, it has the following advantages:

[0017] 1. This intelligent manufacturing product vision linkage inspection equipment utilizes a placement component setup. The item to be inspected is placed on an iron mold. Once a defect is detected, the item moves to the bottom of the electromagnetic block, where the iron mold is directly attracted and transferred. This equipment completes true linkage inspection. It has a simple structure, runs smoothly, and the iron mold can be freely replaced, enabling the equipment to perform linkage inspection on various different products. This improves the adaptability of the equipment during use. Furthermore, the movement of the positioning telescopic rod ensures that the vertical column and guide frame are stably fixed, preventing random shaking during the inspection process and improving the reliability of the device.

[0018] 2. This intelligent manufacturing product vision linkage inspection equipment, by using the setting of rejection components and opening the electromagnetic block, can directly adsorb iron molds, avoiding the use of pneumatic separation methods. It can ensure that rejection operations can be completed for products of larger quality. Furthermore, it uses a transfer motor for transfer, which has high operating accuracy and reduces errors in the separation process. Attached Figure Description

[0019] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0020] Figure 2 This is a schematic diagram of the placement component of this utility model;

[0021] Figure 3 This is an exploded view of the component placement of this utility model;

[0022] Figure 4 This is a cross-sectional view of the placement component of this utility model.

[0023] In the diagram: 1. Base plate frame; 2. Testing equipment; 3. Drive equipment; 4. Placement component; 5. Removal component; 31. Drive motor; 32. Load-bearing plate; 33. Supporting arc plate; 41. Placement slot block; 42. Vertical column; 43. Positioning slot; 44. Support plate; 45. Support column; 46. Movable sleeve; 47. Connecting column; 48. Connecting plate; 49. Positioning telescopic rod; 410. Guide frame; 411. Iron mold; 51. Top plate; 52. Transfer motor; 53. Horizontal plate; 54. Vertical rod; 55. Electromagnetic block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4This utility model provides two technical solutions:

[0026] Example 1: A product vision-linked inspection device for intelligent manufacturing, comprising:

[0027] The base frame 1 has a detection device 2 fixedly connected to its top. The detection device 2 is an intelligent detection device used for product visual inspection, including but not limited to an industrial camera.

[0028] The bottom of the drive device 3 is fixedly connected to the top of the base plate frame 1. The drive device 3 is used to drive intelligent manufacturing products on the production line.

[0029] Placement component 4 is fixedly connected at its bottom to the top of drive device 3. Placement component 4 is used to stably place intelligent manufacturing products.

[0030] The rejection component 5 is used to reject products manufactured by intelligent manufacturing. One side of the rejection component 5 is connected to an external fixed structure. Using the placement component 4, the item to be tested is placed on the iron mold 411. Once a defect is detected, when it moves to the bottom of the electromagnetic block 55, the iron mold 411 will be directly attracted and transferred. This equipment completes true linkage testing. It has a simple structure and runs smoothly. The iron mold 411 can be freely replaced, enabling the equipment to perform linkage testing on a variety of different products, improving the adaptability of the equipment during use. Furthermore, the movement of the positioning telescopic rod 49 ensures that the vertical column 42 and the guide frame 410 are stably fixed, preventing random shaking during the testing process and improving the reliability of the device operation.

[0031] Example 2 differs from Example 1 primarily in that: a smart manufacturing product vision linkage inspection device includes a drive device 3 comprising a drive motor 31 fixedly connected to the top of a base frame 1. The drive motor 31 is a stepper motor with high operating precision. A load plate 32 is fixedly connected to the top of the output shaft of the drive motor 31. Supporting arc plates 33 are fixedly connected to both sides of the top of the base frame 1. One side of the supporting arc plate 33 is slidably connected to one side of the surface of the load plate 32. Universal ball bearings are provided on the top of the supporting arc plate 33 to reduce friction through rolling friction. The placement component 4 includes a placement groove fixedly connected to the top of the load plate 32. Block 41 has a vertical column 42 movably connected to its inner wall. The surface of the vertical column 42 has a positioning groove 43. A guide frame 410 is fixedly connected to the top of the vertical column 42. Different guide frames 410 have identical inner wall dimensions, while different iron molds 411 have identical external dimensions but different internal mold cores, allowing for free replacement to adapt to different intelligent manufacturing products. The inner wall of the guide frame 410 is movably connected to the iron mold 411, which has buckles on its surface to restrain the product and prevent it from falling off during electromagnetic attraction. A support is fixedly connected to the top of the load-bearing plate 32. A support plate 44 has a support column 45 fixedly connected to one side. A movable sleeve 46 is movably fitted onto the surface of the support column 45. Both sides of the movable sleeve 46 are fixedly connected to connecting posts 47 via auxiliary plates. The connecting posts 47 are adapted to the vertical column 42. A connecting plate 48 is fixedly connected to one side of the movable sleeve 46. A positioning telescopic rod 49 is fixedly connected to one side of the connecting plate 48. The other end of the positioning telescopic rod 49 is fixedly connected to the support plate 44. The rejection assembly 5 includes a top plate 51. A transfer motor 52, which is a stepper motor, is fixedly connected to the bottom of the top plate 51. The bottom end of the transfer motor 52 is fixed... A horizontal plate 53 is fixedly connected to the bottom of the horizontal plate 53, and a vertical rod 54 is fixedly connected to the bottom of the vertical rod 54. An electromagnetic block 55 is fixedly connected to the bottom of the vertical rod 54. When energized, it generates magnetic force to attract unqualified products containing iron. When de-energized, it releases the magnetic force. The power on and off of the electromagnetic block is controlled by the output signal of the vision detection unit and the control unit. By using the setting of the rejection component 5, the iron mold 411 can be directly attracted by the opening of the electromagnetic block 55, avoiding the use of pneumatic separation method. It can ensure that the rejection operation of larger quality products can be completed. Furthermore, the transfer motor 52 is used for transfer, which has high operating accuracy and reduces errors in the separation process.

[0032] The electromagnetic attraction force inside the electromagnetic block 55 of this device is relatively large.

[0033] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0034] During operation, the intelligent manufacturing product is placed on the selected iron mold 411, which is then placed on the guide frame 410. The bottom vertical column 42 of the guide frame 410 is inserted into the placement slot 41. The positioning telescopic rod 49 on one side of the connecting plate 48 is extended, causing the movable sleeve 46 to move along the support column 45. The movable sleeve 46 causes the connecting column 47 to be inserted into the positioning slot 43, fixing the vertical column 42 and its top guide frame 410. The drive motor 31 is then turned on, causing the load plate 32 to slide on the surface of the support arc plate 33. When the iron... When the mold 411 moves to the bottom of the testing equipment 2, the testing equipment 2 is turned on to perform intelligent visual inspection. If the product is determined to be unqualified, when it rotates to the bottom of the electromagnetic block 55, the electromagnetic block 55 is turned on to attract the iron mold 411 as a whole. Then the transfer motor 52 is turned on, and the iron mold 411 is finally rotated to the unqualified area through the horizontal plate 53, the vertical rod 54, and the electromagnetic block 55 to complete the linkage inspection. When the product is replaced, a matching iron mold 411 is selected. When the device is completely used, the device is restored.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A product vision-linked inspection device for intelligent manufacturing, characterized in that, include: A base plate frame (1), on the top of which a testing device (2) is fixedly connected; A driving device (3) is fixedly connected at the bottom to the top of the base plate frame (1). The driving device (3) is used to drive intelligent manufacturing products on the production line. Placement component (4), the bottom of which is fixedly connected to the top of drive device (3), the placement component (4) is used to stably place intelligent manufacturing products; The rejection component (5) is used to reject products manufactured by smart manufacturing.

2. The intelligent manufacturing product vision linkage inspection equipment according to claim 1, characterized in that: The driving device (3) includes a drive motor (31) fixedly connected to the top of the base plate frame (1). A load plate (32) is fixedly connected to the top of the output shaft of the drive motor (31). Supporting arc plates (33) are fixedly connected to both sides of the top of the base plate frame (1). The placement assembly (4) includes a placement slot (41) fixedly connected to the top of the load plate (32). A vertical column (42) is movably connected to the inner wall of the placement slot (41). A positioning slot (43) is opened on the surface of the vertical column (42). A guide frame (410) is fixedly connected to the top of the vertical column (42). An iron mold (411) is movably connected to the inner wall of the guide frame (410).

3. The intelligent manufacturing product vision linkage inspection equipment according to claim 2, characterized in that: A support plate (44) is fixedly connected to the top of the load-bearing plate (32), and a support column (45) is fixedly connected to one side of the support plate (44). A movable sleeve (46) is movably fitted on the surface of the support column (45), and a connecting column (47) is fixedly connected to both sides of the movable sleeve (46) through an auxiliary plate.

4. The intelligent manufacturing product vision linkage inspection equipment according to claim 3, characterized in that: A connecting plate (48) is fixedly connected to one side of the surface of the movable sleeve (46), and a positioning telescopic rod (49) is fixedly connected to one side of the connecting plate (48).

5. The intelligent manufacturing product vision linkage inspection equipment according to claim 1, characterized in that: The rejection assembly (5) includes a top plate (51), a transfer motor (52) is fixedly connected to the bottom of the top plate (51), and a horizontal plate (53) is fixedly connected to the bottom end of the transfer motor (52).

6. The intelligent manufacturing product vision linkage inspection equipment according to claim 5, characterized in that: A vertical rod (54) is fixedly connected to the bottom of the horizontal plate (53), and an electromagnetic block (55) is fixedly connected to the bottom end of the vertical rod (54).

Citation Information

Patent Citations

  • Linkage visual detection equipment

    CN208171879U