Automatic sorting equipment for finished products of aluminum alloy undercoating

Abstract

The utility model discloses an automatic sorting equipment of aluminum alloy base color coating finished product, specifically related to sorting equipment technical field, including fixed bolster, the fixed bolster top is equipped with the belt conveyor for conveying aluminum alloy finished product, and the fixed bolster one end top is equipped with the cleaning part for cleaning aluminum alloy finished product, the cleaning part includes the box of being equipped at the belt conveyor one end top, the box bottom is equipped with multiple groups of blowing part, and each group blowing part includes a plurality of installation in the shower head of box bottom. The utility model discloses a fan gas is sucked to the box body inside through adsorption box, branch pipe and air pipe, and then the dirt on the product to be detected is swept by the shower head on the box, and the dirt is sucked to the adsorption box inside, so as to achieve the effect of lower suction and upper blowing, realize the effect of sweeping dirt and centralized collection dirt, and then reciprocating cleaning by the soft brush can effectively guarantee the cleanness of the product to be detected, and ensure the accuracy when the product to be detected is detected.

Description

Technical Field

[0001] This utility model relates to the field of sorting equipment technology, and more specifically to an automatic sorting equipment for finished aluminum alloy textured coating products. Background Technology

[0002] Aluminum alloy textured coatings are a high-end metal decorative material. They are created by applying a special coating to the surface of an aluminum alloy substrate and using processes such as heat transfer and etching to form textured patterns like wood grain and stone. These finished products not only retain the inherent advantages of aluminum alloys, such as high strength, lightweight, and corrosion resistance, but also achieve excellent decorative effects and durability through surface treatment. However, during the production of aluminum alloy textured coatings, factors such as process parameters and raw material batches inevitably lead to quality defects on the finished product surface, such as color differences, uneven textures, and inconsistent raised / lowered textures. Therefore, sorting equipment is necessary for selection.

[0003] As shown in the prior art published in CN206184784U, although this prior art uses an image acquisition device to convert the appearance of the workpiece into an image signal, which is then transmitted to a dedicated image processing system, the image is converted into a digital signal based on pixel distribution, brightness, color, and other information. The image system performs various calculations on these signals to extract the target's features, and then controls the action of the gripping mechanism on-site based on the judgment result. If the judgment result indicates that the workpiece is unqualified, the gripping mechanism picks up the workpiece and places it on the placement plate when the workpiece passes through the sorting area, thus achieving automatic workpiece sorting. However, this prior art does not clean the workpiece, causing debris to adhere to the workpiece during transportation. The obstruction of debris affects the detection accuracy of the image acquisition device, which in turn affects the sorting effect. Utility Model Content

[0004] To overcome the aforementioned deficiencies in the prior art, this utility model provides an automatic sorting device for finished aluminum alloy textured coatings. A fan draws gas into the chamber via an adsorption box, branch pipes, and ductwork. Then, nozzles on the chamber blow away impurities from the finished product to be inspected. The swept-away impurities are then drawn back into the adsorption box, achieving a bottom-suction and top-blowing effect. This cleans and collects impurities. The reciprocating cleaning with soft brushes effectively ensures the cleanliness of the product to be inspected, guaranteeing the accuracy of the inspection and solving the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic sorting device for finished aluminum alloy textured coatings, including a fixed support, a belt conveyor for conveying finished aluminum alloy products is installed on the top of the fixed support, and a cleaning component for cleaning finished aluminum alloy products is provided on the top of one end of the fixed support.

[0006] The cleaning component includes a box located at the top of one end of the belt conveyor, and multiple sets of blowing components are installed at the bottom of the box, each set of blowing components including multiple nozzles installed at the bottom of the box.

[0007] The top of the box is fixedly connected to an air duct, and a fan is installed inside the bottom of the air duct. Branch pipes are fixedly connected to both the front and rear sides of the top of the air duct. An adsorption box is provided at the bottom of the branch pipe away from the air duct. A connecting pipe is fixedly connected between the adsorption box and the branch pipe, and an air hole is opened on the side of the adsorption box near the belt conveyor.

[0008] In a preferred embodiment, the bottom end of the branch pipe is provided with a detachable plug, the top of the plug is equipped with a fixing ring extending into the branch pipe, the bottom end of the fixing ring has multiple through holes arranged in a ring array, and the top end of the fixing ring is equipped with a filter screen.

[0009] In a preferred embodiment, two fixing posts are provided between two adjacent purging components. The tops of the two fixing posts are fixed to the bottom of the housing, and the bottoms of the two fixing posts are equipped with the same soft brush.

[0010] In a preferred embodiment, a mounting bracket is installed on the rear side of the fixed bracket away from the box body, an electric push rod is installed inside the rear end of the mounting bracket, and a material distribution plate is installed at the front end of the electric push rod;

[0011] The fixed bracket is equipped with a guide platform at one end of the front side of the mounting bracket, and the guide platform is positioned in a front-to-back correspondence with the material distribution plate.

[0012] In a preferred embodiment, an assembly frame is provided between the mounting bracket and the housing. The bottom of both ends of the assembly frame is fixed to the top of the fixed bracket, and an image detection device for image detection of the base coating of aluminum alloy finished products is installed inside the assembly frame.

[0013] In a preferred embodiment, two spaced-apart support columns are installed on both the front and rear sides of the box, and the bottom of the support column away from the box is fixed to the top of the adsorption box.

[0014] The technical effects and advantages of this utility model are as follows:

[0015] 1. The gas is drawn into the chamber through the adsorption box, branch pipe and air duct by the fan. Then the nozzle on the chamber blows away the debris on the finished product to be tested. The debris that is swept away is then drawn into the adsorption box. This achieves the effect of suction from below and blowing from above, which can clean and collect the debris. The reciprocating cleaning by the soft brush can effectively ensure the cleanliness of the product to be tested and ensure the accuracy of the finished product when it is tested.

[0016] 2. By using a filter screen to block impurities, clean gas can be transported back and forth. Impurities can be collected inside the fixed ring. Then, the plug can be rotated to separate from the branch pipe, allowing the fixed ring and filter screen to be removed for easy cleaning. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0018] Figure 2 This is a bottom view of the housing of this utility model;

[0019] Figure 3 This is a front view of the housing of this utility model;

[0020] Figure 4 This is a side sectional view of the air duct of this utility model;

[0021] Figure 5 For the present utility model Figure 4 Enlarged view of section A in the middle.

[0022] The attached figures are labeled as follows: 1. Fixed bracket; 2. Belt conveyor; 3. Box; 4. Nozzle; 5. Air duct; 6. Fan; 7. Branch pipe; 8. Adsorption box; 9. Connecting pipe; 10. Air hole; 11. Plug; 12. Fixing ring; 13. Through hole; 14. Filter screen; 15. Fixing column; 16. Soft brush; 17. Mounting bracket; 18. Electric push rod; 19. Material distribution plate; 20. Guide platform; 21. Assembly frame; 22. Image detection device; 23. Support column. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Refer to the instruction manual appendix Figure 1-5This utility model provides an automatic sorting device for finished aluminum alloy textured coatings, including a fixed support 1. A belt conveyor 2 for conveying finished aluminum alloy products is installed on the top of the fixed support 1, and a cleaning component for cleaning the finished aluminum alloy products is provided at one end of the fixed support 1. The cleaning component includes a box 3 located at the top of one end of the belt conveyor 2. Multiple sets of blowing components are installed at the bottom of the box 3, and each set of blowing components includes multiple nozzles 4 installed at the bottom of the box 3. An air duct 5 is fixedly connected to the top of the box 3, and a fan 6 is installed inside the bottom of the air duct 5. Branch pipes 7 are fixedly connected to the front and rear sides of the top of the air duct 5. An adsorption box 8 is provided at the bottom of the branch pipe 7 away from the air duct 5. A connecting pipe 9 is fixedly connected between the adsorption box 8 and the branch pipe 7, and an air hole 10 is opened on the side of the adsorption box 8 near the belt conveyor 2.

[0025] When inspecting the finished aluminum alloy base coating, the workers place the finished product on the belt conveyor 2, which transports the product. To facilitate sorting and inspection, a mounting bracket 17 is installed on the rear side of the fixed bracket 1 away from the housing 3. An electric push rod 18 is installed inside the rear end of the mounting bracket 17, and a material distribution plate 19 is installed at the front end of the electric push rod 18. A guide platform 20 is embedded on the front side of the fixed bracket 1 corresponding to the mounting bracket 17, and the guide platform 20 and the material distribution plate 19 are positioned opposite each other. An assembly frame 21 is provided between the mounting bracket 17 and the housing 3. The bottom of both ends of the assembly frame 21 is fixed to the top of the fixed bracket 1, and an image detection device 22 for image detection of the aluminum alloy base coating is installed inside the assembly frame 21.

[0026] In this way, the image detection device 22 can be used to detect the finished product, and then the background equipment can analyze and judge the image detection information. If the product is qualified, the belt conveyor 2 will continue to transport the finished product. If the product is not qualified, the electric push rod 18 will drive the material distribution plate 19 to move outward. The material distribution plate 19 will push the unqualified product to the guide table 20, and the guide table 20 will transport the unqualified product to other steps.

[0027] To ensure the accuracy of the image detection device 22, the finished product needs to be cleaned and maintained before detection. The blower 6 is then activated to deliver external gas through the adsorption box 8, connecting pipe 9, branch pipe 7, and air duct 5 into the housing 3. The gas is then blown onto the outside of the finished product by the nozzles 4 on the housing 3, thus removing impurities adhering to it. Two fixed posts 15 are located between adjacent blowing components, with the tops of both posts 15 fixed to the bottom of the housing 3, and the same soft brush 16 installed at the bottom of each post 15. This allows the soft brush 16 to gently sweep away debris adhering to the finished product. Repeated blowing and cleaning improves the cleanliness of the finished product. Furthermore, the combination of the blower 6, adsorption box 8, and housing 3 achieves a bottom-suction, top-blowing effect.

[0028] This allows the blown debris to be drawn into the adsorption box 8 through the air hole 10. To prevent the debris from being blown out of the finished product to be tested, a detachable plug 11 is provided at the bottom of the branch pipe 7. A fixing ring 12 extending into the branch pipe 7 is installed on the top of the plug 11. Multiple through holes 13 arranged in a ring array are opened on the bottom outer side of the fixing ring 12, and a filter screen 14 is installed inside the top of the fixing ring 12.

[0029] When debris is transported to the branch pipe 7 through the connecting pipe 9, the debris will be blocked by the filter screen 14 inside the fixing ring 12. This ensures that clean gas is transported back and forth and that the debris is collected inside the fixing ring 12. Then, the sealing plug 11 is rotated to separate from the branch pipe 7, and the fixing ring 12 and the filter screen 14 can be removed, achieving the effect of convenient cleaning of the filter screen 14.

[0030] Furthermore, to ensure the stability of the aforementioned box 3, two spaced-apart support columns 23 are installed on both the front and rear sides of the box 3. The bottom of the support column 23, away from the box 3, is fixed to the top of the adsorption box 8. In this way, the support columns 23 can provide multi-directional support for the box 3, ensuring the stability of the box 3 and preventing the box 3 from tilting or swaying.

[0031] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic sorting device for finished aluminum alloy textured coatings, comprising a fixed support (1), characterized in that: The fixed bracket (1) is equipped with a belt conveyor (2) for conveying finished aluminum alloy products, and a cleaning component for cleaning finished aluminum alloy products is provided at the top of one end of the fixed bracket (1). The cleaning component includes a box (3) located at the top of one end of the belt conveyor (2). Multiple sets of blowing components are installed at the bottom of the box (3), and each set of blowing components includes multiple nozzles (4) installed at the bottom of the box (3). The top of the box (3) is fixedly connected to the air duct (5), and the bottom of the air duct (5) is equipped with a fan (6). The front and rear sides of the top of the air duct (5) are fixedly connected to the branch pipe (7). The bottom of the branch pipe (7) away from the air duct (5) is provided with an adsorption box (8). The adsorption box (8) and the branch pipe (7) are fixedly connected to a connecting pipe (9). The adsorption box (8) is provided with an air hole (10) on the side of the belt conveyor (2) close to the adsorption box (8).

2. The automatic sorting equipment for finished aluminum alloy textured coatings according to claim 1, characterized in that: The bottom end of the branch pipe (7) is provided with a detachable plug (11), and the top of the plug (11) is provided with a fixing ring (12) extending into the branch pipe (7). The bottom end of the fixing ring (12) is provided with multiple through holes (13) arranged in a ring array, and a filter screen (14) is installed inside the top end of the fixing ring (12).

3. The automatic sorting equipment for finished aluminum alloy textured coating products according to claim 1, characterized in that: Two fixed posts (15) are provided between two adjacent purging parts. The tops of the two fixed posts (15) are fixed to the bottom of the box (3), and the bottom of the two fixed posts (15) are equipped with the same soft brush (16).

4. The automatic sorting equipment for finished aluminum alloy textured coating products according to claim 1, characterized in that: The fixed bracket (1) is equipped with an installation bracket (17) on the rear side of the end away from the box (3). An electric push rod (18) is installed inside the rear end of the installation bracket (17), and a material distribution plate (19) is installed at the front end of the electric push rod (18). The fixed bracket (1) is fitted with a guide platform (20) on the front side of one end of the mounting bracket (17), and the guide platform (20) and the material distribution plate (19) are positioned opposite each other.

5. The automatic sorting equipment for finished aluminum alloy textured coatings according to claim 4, characterized in that: An assembly frame (21) is provided between the mounting bracket (17) and the box (3). The bottom of both ends of the assembly frame (21) is fixed to the top of the fixed bracket (1), and an image detection device (22) for image detection of the base coating of aluminum alloy finished products is installed inside the assembly frame (21).

6. The automatic sorting equipment for finished aluminum alloy textured coatings according to claim 1, characterized in that: The box (3) has two spaced support pillars (23) installed on both the front and rear sides. The bottom of the support pillar (23) away from the box (3) is fixed to the top of the adsorption box (8).

Images