Terminal dusting and detection automation device

Abstract

The utility model relates to terminal production equipment technical field especially terminal dust removal and detection automation device, including frame, chute, cleaning module, detection module and waste cutting module, cleaning module, detection module and waste cutting module all locate frame and set gradually along the direction of transportation, cleaning module includes brush head spare and dust collection spare, brush head spare and dust collection spare set gradually along the direction of transportation, detection module includes pressure material assembly, front detection mechanism, side detection mechanism, pressure material assembly locates frame and holds in the palm outside terminal and press in chute, front detection mechanism carries out upper surface or lower surface detection to outside terminal held in the palm of pressure material assembly, side detection mechanism carries out detection to the side surface of outside terminal held in the palm of pressure material assembly, realize the cleaning and dust collection purpose of upper surface and lower surface respectively to terminal conveying process, and satisfy the purpose of detection while conveying, shorten the working hours.

Description

Technical Field

[0001] This utility model relates to the field of terminal production equipment technology, and in particular to an automated device for terminal dust removal and testing. Background Technology

[0002] The inspection process is a crucial step in terminal processing. The inspection involves checking all six sides of the terminal separately. The traditional inspection method uses a robotic arm to hold the terminal at the same station, then rotates and flips it to check all six sides. This method is time-consuming and inefficient, and cannot meet production needs, so it needs to be improved. Utility Model Content

[0003] In order to overcome the problems of time consumption and low production efficiency in the existing technology, the purpose of this utility model is to provide an automated terminal dust removal and inspection device to improve terminal inspection efficiency and shorten working time.

[0004] To achieve the above objectives, the technical solution of this utility model is as follows: An automated terminal dust removal and inspection device includes a frame, a material trough, a cleaning module, an inspection module, and a waste cutting module. The cleaning module, inspection module, and waste cutting module are all located on the frame and arranged sequentially along the conveying direction. The cleaning module includes a brush head and a vacuum cleaner, which are arranged sequentially along the conveying direction. The detection module includes a pressing component, a front detection mechanism, and a side detection mechanism. The pressing component is mounted on the frame and presses the external terminals into the material trough. The front detection mechanism detects the upper or lower surface of the external terminals pressed by the pressing component. The side detection mechanism detects the side surface of the external terminals pressed by the pressing component.

[0005] Furthermore, both the front detection mechanism and the side detection mechanism include a mounting bracket, a camera, and a linear motion drive component; The mounting bracket is installed on the frame, the linear motion drive drives the camera to move linearly, and the camera is located directly above or directly below the material trough; The side detection mechanism also includes an angle control component, which is mounted on the mounting frame and drives the linear motion drive component to swing.

[0006] Furthermore, the brush head includes a brush and a brush drive component. The brush drive component is mounted on the frame and drives the brush to rise and fall. The brush is positioned directly above or below the material trough.

[0007] Furthermore, the dust collection component includes an air inlet head and an air suction pipe, with the air inlet head and the air suction pipe located on opposite sides of the material trough in the height direction.

[0008] Furthermore, the pressing assembly includes a pressing plate and a pressing plate driving component. The pressing plate driving component is disposed on the frame and drives the pressing plate to move closer to or away from the material trough. The pressing plate includes a body and a through hole disposed on the body. The through hole penetrates the body along the thickness direction of the body.

[0009] Furthermore, the pressure plate also includes guide plates, and there are two guide plates. The two guide plates are disposed on the body and spaced apart, and the external terminals pass through the two guide plates.

[0010] Furthermore, the terminal dust removal and inspection automation device also includes a backstop wheel module, a material transfer module, and a material pulling module, which are arranged sequentially along the conveying direction.

[0011] The beneficial effects of this utility model are as follows: By sequentially arranging a cleaning module and a detection module along the conveying direction of the material trough, the cleaning module includes a brush head and a dust suction component, which achieves the purpose of cleaning and dust suction on the upper and lower surfaces of the terminal. The detection module includes a pressing component, a front detection mechanism, and a side detection mechanism. The pressing component presses the terminal into the material trough, and the front detection mechanism and the side detection mechanism respectively detect different surfaces of the terminal, achieving the purpose of simultaneous conveying and detection, shortening working time, and improving production efficiency. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a partial three-dimensional structural schematic diagram of the present invention; Figure 3 This is a three-dimensional structural diagram of the cleaning module of this utility model; Figure 4 This is a three-dimensional schematic diagram of the first combined state of the detection module of this utility model; Figure 5 This is a three-dimensional schematic diagram of the second combined state of the detection module of this utility model; Figure 6 This is a three-dimensional structural diagram of the front detection mechanism and the side detection mechanism of this utility model. Figure 7 This is a three-dimensional structural diagram of the brush head component of this utility model; Figure 8 This is a three-dimensional structural diagram of the dust collection component of this utility model; Figure 9 This is a three-dimensional structural diagram of the pressing component of this utility model.

[0013] The reference numerals in the figures include: 1—Material trough; 2—Backstop wheel module; 3—Material transfer module 4—Cleaning Module 41—Brush Head 411—Brush 412—Brush drive component; 42—Dust suction component; 421—Air intake head 422—Suction pipe; 5—Detection module; 51—Pressure assembly 511—Pressure plate; 5111—Body; 5112—Through hole 113—Guide plate; 512—Pressure plate drive component; 52—Front-side inspection mechanism 521—Upper surface inspection machine; 522—Lower surface inspection machine; 53—Side inspection mechanism 531—Front Side Inspection Machine; 532—Rear Side Inspection Machine; 533—Left Side Inspection Machine 534—Right side inspection machine; 5a—Mounting frame; 5b—Camera 5c—Linear motion drive component; 5d—Angle control component; 6—Scrap cutting module 7—Pulling module. Detailed Implementation

[0014] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention.

[0015] Please see Figures 1 to 5 The present invention provides an automated terminal dust removal and inspection device, comprising a frame, a material trough 1, a cleaning module 4, an inspection module 5, and a waste cutting module 6. The cleaning module 4, the inspection module 5, and the waste cutting module 6 are all mounted on the frame and arranged sequentially along the conveying direction. The cleaning module 4 includes a brush head 41 and a dust suction component 42, which are arranged sequentially along the conveying direction. The detection module 5 includes a pressing component 51, a front detection mechanism 52, and a side detection mechanism 53. The pressing component 51 is mounted on the frame and presses the external terminals into the material trough 1. The front detection mechanism 52 performs upper or lower surface detection on the external terminals pressed by the pressing component 51. The side detection mechanism 53 performs side surface detection on the external terminals pressed by the pressing component 51.

[0016] Specifically, in this embodiment, a cleaning module 4 and a detection module 5 are sequentially arranged along the conveying direction of the material trough 1. The cleaning module 4 includes a brush head 41 and a dust collection component 42. There are two brush heads 41 and two dust collection components 42. The two brush heads 41 and two dust collection components 42 are arranged sequentially along the conveying direction. One brush head 41 is located directly above the material trough 1, and the other brush head 41 is located directly below the material trough 1. One dust collection component 42 is located directly above the material trough 1, and the other dust collection component 42 is located directly below the material trough 1. When the external terminal is conveyed along the material trough 1, the two brush heads 41 perform the first cleaning on the upper and lower surfaces of the terminal, and the two dust collection components 42 perform the second cleaning on the upper and lower surfaces of the terminal, respectively, to prepare the terminal for the detection process.

[0017] The inspection module 5 includes three sets of pressing components 51, two sets of front inspection mechanisms 52, and four sets of side inspection mechanisms 53. The two sets of front inspection mechanisms 52 are an upper surface inspection machine 521 and a lower surface inspection machine 522. The four sets of side inspection mechanisms 53 are a front side inspection machine 531, a rear side inspection machine 532, a left side inspection machine 533, and a right side inspection machine 534. The front side inspection machine 531, upper surface inspection machine 521, lower surface inspection machine 522, rear side inspection machine 532, left side inspection machine 533, and right side inspection machine 534 are arranged sequentially along the conveying direction. One set of pressing components 51 cooperates with the front side inspection machine 531 and the upper surface inspection machine 521, and another set of pressing components 51 cooperates with the lower surface inspection machine 534. 522. The rear side inspection machine 532 works in conjunction with a set of pressing components 51, the left side inspection machine 533, and the right side inspection machine 534. During the inspection process, the pressing components 51 press and fix the terminal in the material trough 1. The front side inspection machine 531 and the upper surface inspection machine 521 simultaneously inspect the front and upper surfaces of the terminal. The lower surface inspection machine 522 and the rear side inspection machine 532 simultaneously inspect the lower and rear surfaces of the terminal. The left side inspection machine 533 and the right side inspection machine 534 simultaneously inspect the left and right sides of the terminal. This enables separate inspection of the six surfaces of the terminal during the conveying process, improving production efficiency. The defective terminals after inspection are cut by the waste cutting module, and the qualified terminals enter the next station.

[0018] By sequentially arranging a cleaning module 4 and a detection module 5 along the conveying direction of the material trough 1, the cleaning module 4 includes a brush head 41 and a dust suction component 42, which achieves the purpose of cleaning and dust suction on the upper and lower surfaces of the terminal. The detection module 5 includes a pressing component 51, a front detection mechanism 52, and a side detection mechanism 53. The pressing component 51 presses the terminal on the material trough 1, and the front detection mechanism 52 and the side detection mechanism 53 respectively detect different surfaces of the terminal, achieving the purpose of simultaneous conveying and detection, shortening working time, and improving production efficiency.

[0019] Please see Figure 6Both the front detection mechanism 52 and the side detection mechanism 53 include a mounting frame 5a, a camera 5b, and a linear motion drive 5c. The mounting frame 5a is mounted on the frame, and the linear motion drive 5c drives the camera 5b to move linearly. The camera 5b is located directly above or below the material trough 1. During the detection process of the front detection mechanism 52, the linear motion drive 5c drives the camera 5b to rise and fall, flexibly adjusting the linear distance between the camera 5b and the terminal to meet the detection requirements.

[0020] The side detection mechanism 53 also includes an angle control component 5d, which is mounted on the mounting frame 5a and drives the linear motion drive component 5c to swing. During the detection process of the side detection mechanism 53, the angle control component 5d adjusts the angle so that the detection part of the terminal corresponding to the central axis of the camera 5b of the side detection mechanism 53 meets the detection requirements.

[0021] Please see Figure 7 The brush head component 41 includes a brush 411 and a brush drive component 412. The brush drive component 412 is mounted on the frame and drives the brush 411 to rise and fall. The brush 411 is positioned directly above or below the material trough 1. This structure meets the usage requirements for testing terminals of different specifications and allows for flexible adjustment of the surface distance between the brush 411 and the terminal.

[0022] Please see Figure 8 The dust collection component 42 includes an air inlet head 421 and an air suction pipe 422. The air inlet head 421 and the air suction pipe 422 are located on both sides of the material trough 1 in the height direction. Preferably, there are two sets of dust collection components 42. The air inlet head 421 of one set of dust collection components 42 is installed directly below the material trough 1, and the air suction pipe 422 of this set is installed directly above the material trough 1 to suck up the dust on the upper surface of the terminal. The air inlet head 421 of the other set of dust collection components 42 is installed directly above the material trough 1, and the air suction pipe 422 of this set is installed directly below the material trough 1 to suck up the dust on the lower surface of the terminal. The air inlet head 421 is connected to the external high-pressure airflow, and the air suction pipe 422 directs the high-pressure airflow ejected from the air inlet head 421 to discharge the dust through the air suction pipe 422.

[0023] Please see Figure 9 The pressing assembly 51 includes a pressing plate 511 and a pressing plate driving component 512. The pressing plate driving component 512 is mounted on the frame and drives the pressing plate 511 to move closer to or away from the material trough 1. The pressing plate 511 includes a body 5111 and a through hole 5112 provided in the body 5111. The through hole 5112 penetrates the body 5111 along the thickness direction of the body 5111. The setting of the pressing plate 511 ensures that the external terminals and the material trough 1 are in a relatively static state during the detection process, thereby improving the detection accuracy of each surface of the terminals.

[0024] The pressure plate 511 also includes guide plates 5113. There are two guide plates 5113. The two guide plates 5113 are disposed on the body 5111 and spaced apart. External terminals pass between the two guide plates 5113. The arrangement of the two guide plates 5113 guides the external terminals and further ensures the detection accuracy.

[0025] Please see Figure 2 The terminal dust removal and inspection automation device also includes a backstop wheel module 2, a material transfer module 3, and a material pulling module 7. The backstop wheel module 2, material transfer module 3, cleaning module 4, inspection module 5, waste material cutting module 6, and material pulling module 7 are arranged sequentially along the conveying direction. The backstop wheel module 2 and material transfer module 3 are located at the inlet end of the material trough 1, and the material pulling module 7 is located at the outlet end of the material trough 1. Under the action of the backstop wheel module 2 and material transfer module 3, the head part of the terminal strip is gradually conveyed to the outlet end of the material trough 1 until the material pulling module 7 pulls the terminal strip. The backstop wheel module 2 includes a one-way rotation drive source and a ratchet. The one-way rotation drive source drives the ratchet to rotate to prevent the terminal strip from returning. The setting of the backstop wheel module 2 avoids the terminal head part from rotating back, realizing the safe and smooth conveying of the terminals.

[0026] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. An automated terminal dust removal and inspection device, comprising a frame, characterized in that: It also includes a material trough (1), a cleaning module (4), a detection module (5) and a waste cutting module (6), wherein the cleaning module (4), the detection module (5) and the waste cutting module (6) are all located on the frame and arranged sequentially along the conveying direction; The cleaning module (4) includes a brush head (41) and a vacuum cleaner (42), which are arranged sequentially along the conveying direction; The detection module (5) includes a pressing assembly (51), a front detection mechanism (52), and a side detection mechanism (53). The pressing assembly (51) is mounted on the frame and presses the external terminals into the material trough (1). The front detection mechanism (52) performs upper or lower surface detection on the external terminals pressed by the pressing assembly (51). The side detection mechanism (53) performs side surface detection on the external terminals pressed by the pressing assembly (51).

2. The automated terminal dust removal and testing device according to claim 1, characterized in that: Both the front detection mechanism (52) and the side detection mechanism (53) include a mounting bracket (5a), a camera (5b), and a linear motion drive (5c); The mounting bracket (5a) is mounted on the frame, and the linear motion drive (5c) drives the camera (5b) to move linearly. The camera (5b) is located directly above or directly below the material trough (1). The side detection mechanism (53) also includes an angle control element (5d), which is mounted on the mounting frame (5a) and drives the linear motion drive element (5c) to swing.

3. The automated terminal dust removal and testing device according to claim 1, characterized in that: The brush head component (41) includes a brush (411) and a brush drive component (412). The brush drive component (412) is mounted on the frame and drives the brush (411) to rise and fall. The brush (411) is located directly above or below the material trough (1).

4. The automated terminal dust removal and testing device according to claim 1, characterized in that: The dust collection component (42) includes an air inlet (421) and an air suction pipe (422), which are located on both sides of the material trough (1) in the height direction.

5. The automated terminal dust removal and testing device according to claim 1, characterized in that: The pressing assembly (51) includes a pressing plate (511) and a pressing plate driving member (512). The pressing plate driving member (512) is located on the frame and drives the pressing plate (511) to move closer to or away from the material trough (1). The pressing plate (511) includes a body (5111) and a through hole (5112) located in the body (5111). The through hole (5112) penetrates the body (5111) along the thickness direction of the body (5111).

6. The automated terminal dust removal and testing device according to claim 5, characterized in that: The pressure plate (511) also includes a guide plate (5113), and there are two guide plates (5113). The two guide plates (5113) are located on the body (5111) and spaced apart. External terminals pass between the two guide plates (5113).

7. The automated terminal dust removal and testing device according to claim 1, characterized in that: The terminal dust removal and inspection automation device also includes a backstop wheel module (2), a material transfer module (3), and a material pulling module (7). The backstop wheel module (2), the material transfer module (3), the cleaning module (4), the inspection module (5), the waste material cutting module (6), and the material pulling module (7) are arranged sequentially along the conveying direction.

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