Automatic metal foreign body recognition device for PET bottle production line
Patent Information
- Application Number
- CN202522266407.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-27
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-27
AI Technical Summary
[0004]为解决现有技术中的问题,本实用新型提供一种用于PET瓶产线的自动识别金属异物装置,通过在用于PET瓶产线的自动识别金属异物装置设置互相配合的支撑固定架和金属异物检测机构,能够实现在高速运动过程中自动、快速、连续、准确的识别出来并剔除存在金属异物的PET瓶,提高了生产效率,降低了生产成本,解决了现有行业在生产过程中人工检测剔除效率低、准确率低的问题
[0010]与现有技术相比,本实用新型的有益效果是:本实用新型提供一种用于PET瓶产线的自动识别金属异物装置,通过在用于PET瓶产线的自动识别金属异物装置设置互相配合的支撑固定架和金属异物检测机构,PLC控制器能够接收金属异物检测机构反馈的存在金属异物的PET瓶信息并控制PET瓶运输机械臂延时准确剔除存在金属异物的PET瓶,能够实现在高速运动过程中自动、快速、连续、准确的识别出来并剔除存在金属异物的PET瓶,提高了生产效率,降低了生产成本,解决了现有行业在生产过程中人工检测剔除效率低、准确率低的问题。
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Figure CN224894888U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of PET bottle inspection technology, specifically to an automatic metal foreign object identification device for PET bottle production lines. Background Technology
[0002] PET bottles are a widely used type of plastic packaging container, mainly made of polyethylene terephthalate (PET). They have advantages such as light weight, heat resistance, pressure resistance, and environmental friendliness, making them one of the mainstream choices in the modern packaging industry.
[0003] In the production process of PET bottles, as equipment speeds increase, if a metal foreign object (such as a metal nut, wire, or other metal object) falls into an empty bottle at some stage of production, and the production line lacks metal detection and rejection equipment, it cannot be identified and removed. This results in the metal foreign object being mixed into the product and circulating in the market, causing quality problems, affecting consumer safety, and impacting the company's image. Currently, existing technology generally uses manual visual inspection to manually remove PET bottles containing metal foreign objects. However, this method is inefficient and prone to human error, leading to a high defect rate and low production efficiency. Utility Model Content
[0004] To address the problems in the existing technology, this utility model provides an automatic metal foreign object identification device for PET bottle production lines. By setting up a mutually cooperating support and fixing frame and a metal foreign object detection mechanism in the automatic metal foreign object identification device for PET bottle production lines, it is possible to automatically, quickly, continuously and accurately identify and remove PET bottles containing metal foreign objects during high-speed movement, thereby improving production efficiency, reducing production costs, and solving the problems of low efficiency and low accuracy of manual inspection and removal in the existing industry.
[0005] This utility model provides an automatic metal foreign object identification device for a PET bottle production line. The device is installed inside a PET bottle production equipment, which includes a PLC controller and a PET bottle transport robot arm. The device comprises a support frame and a metal foreign object detection mechanism. The metal foreign object detection mechanism is fixedly connected to the PET bottle production equipment via the support frame. The mechanism is located directly below the PET bottle transport robot arm and cooperates with the PET bottles being transported by the robot arm. The mechanism is connected to the PLC controller for feedback, and the PLC controller is connected to the PET bottle transport robot arm for control. The PLC controller can receive information about PET bottles containing metal foreign objects from the detection mechanism and control the robot arm to accurately reject PET bottles containing metal foreign objects after a delay.
[0006] The present invention is further improved by wherein the metal foreign object detection mechanism is a pulse induction metal detector, which can identify metal foreign objects inside PET bottles.
[0007] In a further improvement to this invention, the metal foreign object detection mechanism is bolted to the support frame.
[0008] In a further improvement of this utility model, the support and fixing frame is bolted to the PET bottle production equipment.
[0009] In a further improvement to this invention, the support and fixing frame is a metal support rod.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides an automatic metal foreign object identification device for PET bottle production lines. By setting up a mutually cooperating support frame and metal foreign object detection mechanism in the automatic metal foreign object identification device for PET bottle production lines, the PLC controller can receive the PET bottle information with metal foreign objects fed back by the metal foreign object detection mechanism and control the PET bottle transport robot arm to accurately remove the PET bottles with metal foreign objects after a delay. It can realize the automatic, fast, continuous and accurate identification and removal of PET bottles with metal foreign objects during high-speed movement, improve production efficiency, reduce production costs, and solve the problems of low efficiency and low accuracy of manual detection and removal in the existing industry. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the specific structure of the automatic metal foreign object identification device for PET bottle production lines according to this utility model.
[0012] In the diagram, 1-support frame, 2-metal foreign object detection mechanism, 3-PET bottle production equipment. Detailed Implementation
[0013] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments.
[0014] like Figure 1As shown, this utility model provides an automatic metal foreign object identification device for a PET bottle production line, installed within a PET bottle production equipment 3. The PET bottle production equipment 3 includes a PLC controller and a PET bottle transport robotic arm, comprising a support frame 1 and a metal foreign object detection mechanism 2. The metal foreign object detection mechanism 2 is fixedly connected to the PET bottle production equipment 3 via the support frame 1. The metal foreign object detection mechanism 2 is located directly below the PET bottle transport robotic arm and cooperates with the PET bottles transported by the robotic arm. The metal foreign object detection mechanism 2 is connected to the PLC controller for feedback, and the PLC controller is connected to the PET bottle transport robotic arm for control. The metal foreign object detection mechanism 2 is a pulse-sensing metal detector, capable of identifying metal foreign objects inside the PET bottle. The metal foreign object detection mechanism 2 is bolted to the support frame 1, which is bolted to the PET bottle production equipment 3. The support frame 1 is a metal support rod. In this embodiment, the PLC controller can receive information about PET bottles containing metal foreign objects from the metal foreign object detection mechanism 2 and control the PET bottle transport robotic arm to accurately remove PET bottles containing metal foreign objects after a delay.
[0015] As can be seen from the above, this utility model provides an automatic metal foreign object identification device for PET bottle production lines. By setting up a mutually cooperating support frame and metal foreign object detection mechanism in the automatic metal foreign object identification device for PET bottle production lines, the PLC controller can receive the PET bottle information with metal foreign objects fed back by the metal foreign object detection mechanism and control the PET bottle transport robot arm to accurately remove the PET bottles with metal foreign objects after a delay. It can realize the automatic, fast, continuous and accurate identification and removal of PET bottles with metal foreign objects during high-speed movement, improve production efficiency, reduce production costs, and solve the problems of low efficiency and low accuracy of manual detection and removal in the existing industry.
[0016] The specific embodiments described above are preferred embodiments of this utility model, and are not intended to limit the specific scope of this utility model. The scope of this utility model includes but is not limited to the specific embodiments described above. All equivalent changes made in accordance with this utility model are within the protection scope of this utility model.
Claims
1. An automatic metal foreign object identification device for a PET bottle production line, installed inside PET bottle production equipment, the PET bottle production equipment being equipped with a PLC controller and a PET bottle transport robotic arm, characterized in that: The device includes a support frame and a metal foreign object detection mechanism. The metal foreign object detection mechanism is fixedly connected to the PET bottle production equipment via the support frame. The metal foreign object detection mechanism is located directly below the PET bottle transport robot arm and cooperates with the PET bottles transported by the robot arm. The metal foreign object detection mechanism is connected to a PLC controller for feedback. The PLC controller is connected to the PET bottle transport robot arm for control. The PLC controller can receive information about PET bottles containing metal foreign objects from the metal foreign object detection mechanism and control the PET bottle transport robot arm to accurately remove PET bottles containing metal foreign objects after a delay.
2. The automatic metal foreign object identification device for PET bottle production lines according to claim 1, characterized in that: The metal foreign object detection mechanism is a pulse-sensing metal detector, which can identify metal foreign objects inside PET bottles.
3. The automatic metal foreign object identification device for PET bottle production lines according to claim 2, characterized in that: The metal foreign object detection mechanism is bolted to the support frame.
4. The automatic metal foreign object identification device for PET bottle production lines according to claim 3, characterized in that: The support frame is bolted to the PET bottle production equipment.
5. The automatic metal foreign object identification device for PET bottle production lines according to claim 4, characterized in that: The support frame is a metal support rod.