An automatic assembly line testing apparatus

Abstract

The utility model relates to automatic equipment technical field, concretely relates to a kind of automatic assembly line test equipment;Through gripper module, rack, marble installation pedestal, effectively solve the problem of traditional detection process in dependence on manual correction and correction;Gripper module is responsible for the automatic grabbing, rotation and placement of product, cooperate with the collimation mechanism, front feed position, code scanning position, table position, rotating table, horizontal light test position and vertical light test position set on marble body, realize the accurate positioning and multi-angle automatic detection of product;Test bench module driven by air cylinder further improves detection accuracy and flexibility, OK belt line module and NG belt line module respectively through the second to seventh detection photoelectric real-time transmission detection result, classification processing qualified and unqualified product, battery pack reflow line module realizes the automatic return of unqualified battery pack, optimizes production line logistics;The equipment structure design gives consideration to height compatibility and stability.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to an automatic assembly line testing device. Background Technology

[0002] In the process of automated production, some existing testing technologies and equipment have promoted the improvement of production efficiency to a certain extent. Some automated testing devices can perform basic parameter measurement and quality judgment on products. Compared with completely manual testing, they reduce errors caused by human factors and improve the accuracy of test results. At the same time, some equipment has a certain degree of automation, such as automatically transferring products to the testing station, which saves manpower to a certain extent, improves the overall efficiency of the testing process, and provides certain technical support for large-scale industrial production.

[0003] However, most of the testing process relies on manual calibration and testing after product calibration, which is time-consuming, labor-intensive, and extremely inefficient. Each testing step requires 1-2 operators, which not only greatly increases production costs, but also makes manual operation less stable and prone to errors, affecting the consistency of product quality. In addition, the existing equipment is not compatible and cannot quickly adapt to the testing requirements of different product models. When the product model is changed, the equipment is difficult to adjust and requires a lot of time and manpower to readjust and set up, further reducing production efficiency. Utility Model Content

[0004] The purpose of this invention is to provide an automated assembly line testing device, aiming to solve the problems in the existing technology where most testing processes rely on manual calibration and testing after product calibration. This process is time-consuming, labor-intensive, and extremely inefficient. Each testing step requires 1-2 operators, which not only greatly increases production costs but also results in poor stability of manual operation, making it prone to operational errors and affecting the consistency of product quality. In addition, existing equipment has poor compatibility, making it difficult to quickly adapt to the testing requirements of different product models. When the product model is changed, equipment adjustment is difficult, requiring a lot of time and manpower for readjustment and setup, further reducing production efficiency.

[0005] To achieve the above objectives, this utility model employs an automatic assembly line testing device, comprising a gripper module, a frame, and a marble mounting base. The output end of the gripper module is equipped with a gripper body. The marble mounting base is equipped with a marble body. One end of the marble body is equipped with a collimation mechanism, a front feeding position, a scanning position, and a tilting platform position. The middle of the marble body is equipped with a rotary table, a horizontal light testing position, and a vertical light testing position. The other end of the marble body is equipped with a cylinder, a battery pack return line module, an OK belt conveyor module, and an NG belt conveyor module. The output end of the cylinder is equipped with a test platform module, which consists of a linear guide rail and a pentaprism, with the pentaprism mounted on the linear guide rail. The rotary table is equipped with a first detection photoelectric sensor and a pin. The gripper module is mounted on the frame, and the frame is mounted on the marble mounting base.

[0006] The collimation mechanism includes a collimator body and a fixing screw. A lifting threaded sleeve is provided on the outer side of the collimator body. The collimator body is threadedly connected to the fixing screw through the lifting threaded sleeve and is located on the fixing screw. The fixing screw is located at one end of the marble body.

[0007] The OK belt conveyor module is provided with a second detection photoelectric sensor, a third detection photoelectric sensor, and a fourth detection photoelectric sensor from left to right.

[0008] The NG belt conveyor module is equipped with a fifth detection photoelectric sensor, a sixth detection photoelectric sensor, and a seventh detection photoelectric sensor, arranged sequentially from left to right.

[0009] The battery pack return line module is equipped with an eighth detection photoelectric sensor.

[0010] This utility model discloses an automatic assembly line testing device. Through core components such as the gripper module, the frame, and the marble mounting base, it effectively solves the problem of relying on manual correction and adjustment in traditional testing processes. The gripper module is responsible for the automatic gripping, rotation, and placement of products. Combined with the alignment mechanism, front feeding position, barcode scanning position, tilting platform, rotating table, horizontal light testing position, and vertical light testing position set on the marble body, it achieves precise product positioning and multi-angle automatic testing. The cylinder-driven testing platform module (including linear guide rails and a pentaprism mirror) further improves testing accuracy and flexibility. Simultaneously, the OK and NG belt conveyor modules transmit test results in real time through the second to seventh photoelectric sensors, classifying and processing qualified and unqualified products, significantly improving production efficiency. The battery pack return line module enables the automatic return of unqualified battery packs, optimizing production line logistics. The device's structural design balances high compatibility and stability, enabling rapid adaptation to the testing needs of different product models, reducing equipment adjustment time and labor costs, and ensuring consistent product quality and high production efficiency. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a structural schematic diagram of the automatic assembly line testing equipment of this utility model.

[0013] Figure 2 This is a schematic diagram of the marble mounting base in the automatic assembly line testing equipment of this utility model.

[0014] Figure 3 This is a structural schematic diagram of the OK belt conveyor module in the automatic assembly line testing equipment of this utility model.

[0015] Figure 4 This is a schematic diagram of the NG belt conveyor module in the automatic assembly line testing equipment of this utility model.

[0016] Figure 5 This is a schematic diagram of the battery pack return line module in the automatic assembly line testing equipment of this utility model.

[0017] Figure 6 This is a schematic diagram of the gripper module in the automatic assembly line testing equipment of this utility model.

[0018] 1-Frame, 2-Gripper module, 3-Front feed position, 4-Scanning position, 5-Swing table position, 6-Horizontal light test position, 7-Vertical light test position, 8-Battery pack return line module, 9-OK belt conveyor module, 10-NG belt conveyor module, 11-Test table module, 12-Marble mounting base, 13-Marble body, 14-Collision instrument body, 15-First detection photoelectric sensor, 16-Rotating table, 17-Pin, 18-Pentagonal mirror, 19-Linear guide rail, 20-Cylinder, 21-Gripper body, 22-Second detection photoelectric sensor, 23-Third detection photoelectric sensor, 24-Fourth detection photoelectric sensor, 25-Fifth detection photoelectric sensor, 26-Sixth detection photoelectric sensor, 27-Seventh detection photoelectric sensor, 28-Eighth detection photoelectric sensor, 29-Fixing screw, 30-Lifting threaded sleeve. Detailed Implementation

[0019] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0020] Please see Figures 1 to 6 This utility model provides an automatic assembly line testing device, including a gripper module 2, a frame 1, and a marble mounting base 12. The output end of the gripper module 2 is provided with a gripper body 21. A marble body 13 is mounted on the marble mounting base 12. One end of the marble body 13 is provided with a collimation mechanism, a front feeding position 3, a barcode scanning position 4, and a tilting platform position 5. The middle of the marble body 13 is provided with a rotating table 16, a horizontal light testing position 6, and a vertical light testing position 7. The other end of the 3 is provided with a cylinder 20, a battery pack return line module 8, an OK belt line module 9, and an NG belt line module 10. The output end of the cylinder 20 is provided with a test bench module 11. The test bench module 11 consists of a linear guide rail 19 and a pentaprism 18, with the pentaprism 18 mounted on the linear guide rail 19. The rotary table 16 is provided with a first detection photoelectric sensor 15 and a pin 17. The gripper module 2 is mounted on the frame 1, and the frame 1 is mounted on the marble mounting base 12.

[0021] In this embodiment, a stable and efficient automated testing platform is constructed through the gripper module 2, the frame 1, and the marble mounting base 12. The gripper module 2 realizes automatic gripping, rotation, and precise placement of products, significantly reducing manual intervention and improving testing efficiency. The marble mounting base 12 provides high rigidity and stability support, ensuring accuracy and stability during the testing process. The overall design effectively solves the problem of traditional testing relying on manual correction, reduces production costs, and improves the consistency of product quality.

[0022] Furthermore, the collimation mechanism includes a collimator body 14 and a fixing screw 29. A lifting threaded sleeve 30 is provided on the outer side of the collimator body 14. The collimator body 14 is threadedly connected to the fixing screw 29 through the lifting threaded sleeve 30 and is located on the fixing screw 29. The fixing screw 29 is located at one end of the marble body 13.

[0023] In this embodiment, the height of the collimator is adjustable through the threaded connection between the collimator body 14 and the fixing screw 29, which enables precise alignment with the product being tested and improves the accuracy of the test. The design of the lifting threaded sleeve 30 makes the adjustment of the collimator more flexible and convenient, adapting to the testing needs of products of different heights, and further improving the versatility and testing efficiency of the equipment.

[0024] Furthermore, the OK belt conveyor module 9 is provided with a second detection photoelectric sensor 22, a third detection photoelectric sensor 23 and a fourth detection photoelectric sensor 24 from left to right.

[0025] In this embodiment, the sequential detection by the second to fourth photoelectric sensors 24 ensures that each qualified product can be accurately identified and smoothly transferred to the next process, avoiding the tediousness and errors of manual handling and improving the automation level and overall efficiency of the production line.

[0026] Furthermore, the NG belt conveyor module 10 is provided with a fifth detection photoelectric sensor 25, a sixth detection photoelectric sensor 26 and a seventh detection photoelectric sensor 27 from left to right.

[0027] In this embodiment, the sequential detection by the fifth to seventh photoelectric sensors 27 ensures that each non-conforming product can be captured in time and guided to the NG conveyor belt, facilitating subsequent manual processing or rework, effectively preventing non-conforming products from entering the market and ensuring product quality.

[0028] Furthermore, the battery pack return line module 8 is equipped with an eighth detection photoelectric sensor 28.

[0029] In this embodiment, when a defective battery pack is detected, the eighth detection photoelectric sensor 28 will trigger a return mechanism to automatically guide the battery pack to the return line, reducing the tediousness and errors of manual handling and improving the efficiency and accuracy of production line logistics.

[0030] In this invention, the product carrier first enters through the front feeding station 3, and then the gripper module 2 automatically grabs the carrier to the barcode scanning station 4 for information identification. After scanning, the carrier is transported to the swing platform station 5 for swing calibration, and then passes through the horizontal light test station 6 and the vertical light test station 7 for multi-angle optical inspection. If all inspections are qualified, the gripper module 2 transfers the carrier to the OK conveyor module 9, and the second to fourth detection photoelectric sensors 24 monitor the carrier in real time to ensure the smooth transmission of qualified products. If the inspection is unqualified, the carrier is guided to the NG conveyor module 10, where the fifth to seventh detection photoelectric sensors 27 identify and classify the carrier. At the same time, the battery pack return line module 8 automatically identifies unqualified battery packs through the eighth detection photoelectric sensor 28 and initiates the return mechanism to return them to the designated position. Throughout the process, the test platform module 11 moves precisely along the linear guide rail 19 under the drive of the cylinder 20, and works with the pentaprism mirror 18 to achieve high-precision positioning, ensuring the accuracy of the inspection results and maximizing production efficiency.

[0031] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. An automated assembly line testing device, characterized in that, The system includes a gripper module, a frame, and a marble mounting base. The output end of the gripper module is equipped with a gripper body. The marble mounting base is equipped with a marble body. One end of the marble body is equipped with a collimation mechanism, a front feeding position, a scanning position, and a tilting position. The middle part of the marble body is equipped with a rotary table, a horizontal light testing position, and a vertical light testing position. The other end of the marble body is equipped with a cylinder, a battery pack return line module, an OK belt conveyor module, and an NG belt conveyor module. The output end of the cylinder is equipped with a test platform module, which consists of a linear guide rail and a pentaprism, with the pentaprism mounted on the linear guide rail. The rotary table is equipped with a first detection photoelectric sensor and a pin. The gripper module is mounted on the frame, and the frame is mounted on the marble mounting base.

2. The automated assembly line testing equipment as described in claim 1, characterized in that, The collimation mechanism includes a collimator body and a fixing screw. A lifting threaded sleeve is provided on the outer side of the collimator body. The collimator body is threadedly connected to the fixing screw through the lifting threaded sleeve and is located on the fixing screw. The fixing screw is located at one end of the marble body.

3. The automated assembly line testing equipment as described in claim 2, characterized in that, The OK belt conveyor module is equipped with a second detection photoelectric sensor, a third detection photoelectric sensor, and a fourth detection photoelectric sensor, arranged from left to right.

4. The automated assembly line testing equipment as described in claim 3, characterized in that, The NG belt conveyor module is equipped with a fifth detection photoelectric sensor, a sixth detection photoelectric sensor, and a seventh detection photoelectric sensor, arranged sequentially from left to right.

5. The automated assembly line testing equipment as described in claim 4, characterized in that, The battery pack return line module is equipped with an eighth detection photoelectric sensor.

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