A hose fitting processing device with anti-clogging detection
Patent Information
- Application Number
- CN202522575694.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-04
AI Technical Summary
[0002]如图1所示,不锈钢软管的接头包括插芯、橡胶垫和连接螺母,在进行生产时,需要将橡胶垫套在插芯端部,再将插芯和橡胶垫置入连接螺母内使插芯端部穿过连接螺母,完成软管接头的加工,以便于进行下一步的软管接头与软管的组装,现有技术中,软管接头的加工由工人按照上述的步骤进行操作完成,人工操作存在效率较低的问题,且人工操作时由于误操作容易在插芯内部混入杂物而导致插芯堵塞,在软管接头组装于软管上后会导致软管堵塞而无法正常使用
[0017]本实用新型的有益效果:分度盘用于带动若干置料座在螺母上料机构、插芯上料机构、垫圈上料机构、组合机构和检测机构所在工位之间轮转,螺母上料机构用于将连接螺母上料至置料座的第二置料槽内,插芯上料机构用于将插芯上料至置料座的第一置料槽内,垫圈上料机构用于将垫圈与插芯组合,组合机构用于将插芯和垫圈与连接螺母组合,检测机构用于对插芯内的堵塞情况进行检测,通过上述若干机构的配合,能够自动完成将连接螺母、插芯和垫圈组合形成软管接头的加工操作,节省了人力且提高了效率,并且对组合形成的软管接头进行防堵塞检测,以保证生产的品质。
Smart Images

Figure CN224894896U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of hose connector production equipment, and in particular to a hose connector processing device with anti-clogging detection. Background Technology
[0002] like Figure 1 As shown, the stainless steel flexible hose connector includes a core, a rubber gasket, and a connecting nut. During production, the rubber gasket needs to be placed on the end of the core, and then the core and rubber gasket are inserted into the connecting nut so that the end of the core passes through the connecting nut, thus completing the processing of the flexible hose connector. This facilitates the next step of assembling the flexible hose connector with the hose. In the prior art, the processing of the flexible hose connector is completed by workers following the above steps. Manual operation has the problem of low efficiency, and during manual operation, due to misoperation, foreign matter can easily get into the core, causing the core to become blocked. After the flexible hose connector is assembled onto the hose, it will cause the hose to become blocked and unable to be used normally. Utility Model Content
[0003] In view of this, the purpose of this utility model is to provide a hose connector processing device with anti-clogging detection to solve the above problems.
[0004] Based on the above objectives, this utility model provides a hose connector processing device with anti-clogging detection, including a frame, on which an indexing plate is provided and a nut feeding mechanism, a core feeding mechanism, a washer feeding mechanism, a combination mechanism and a detection mechanism are distributed around the indexing plate.
[0005] The indexing plate is provided with several material placement seats arranged in a ring array along the rotation center of the indexing plate. The material placement seats are provided with a first material placement groove and a second material placement groove that are respectively matched with the insert and the connecting nut.
[0006] The nut feeding mechanism includes a first feeding seat, a first horizontal cylinder, a first vertical cylinder, and a first pneumatic gripper. The first feeding seat is disposed on one side of the indexing plate, and a first feeding groove matching the connecting nut is opened on the upper end surface of the first feeding seat. The first vertical cylinder is horizontally slidably disposed above the first feeding seat and is drivenly connected to the first horizontal cylinder. The first pneumatic gripper is disposed on the output shaft of the first vertical cylinder.
[0007] The insert feeding mechanism includes a second feeding seat, a second horizontal cylinder, a second vertical cylinder, and a second pneumatic gripper. The second feeding seat is located on one side of the indexing plate, and a second feeding groove matching the insert is opened on the upper end face of the second feeding seat. The second vertical cylinder is horizontally slidably located above the second feeding seat and is connected to the second horizontal cylinder for transmission. The second pneumatic gripper is located on the output shaft of the second vertical cylinder.
[0008] The washer feeding mechanism includes a third feeding seat, a third horizontal cylinder, a third vertical cylinder, a third pneumatic gripper, a first pushing cylinder, and a pushing sleeve. The third feeding seat is located on one side of the indexing plate, and a third feeding groove matching the washer is opened on the upper end surface of the third feeding seat. The third vertical cylinder is horizontally slidably located above the third feeding seat and is drivenly connected to the third horizontal cylinder. The third pneumatic gripper is located on the output shaft of the third vertical cylinder. The pushing sleeve is vertically inserted through the third feeding seat and is drivenly connected to the first pushing cylinder. The end of the pushing sleeve is inserted into the third feeding groove and aligned with the clamping center of the third pneumatic gripper.
[0009] The combined mechanism includes a fourth horizontal cylinder, a fourth vertical cylinder, and a fourth pneumatic gripper. The fourth vertical cylinder is horizontally slidably disposed above the indexing plate and is connected to the fourth horizontal cylinder in a transmission manner. The fourth pneumatic gripper is disposed on the output shaft of the fourth vertical cylinder.
[0010] The detection mechanism includes a detection cylinder and a detection rod. The detection cylinder is located above the indexing plate, and the detection rod is located on the output shaft of the detection cylinder and stands vertically above the rotation path of the second material feeding trough.
[0011] Preferably, a second push cylinder is provided on the output shaft of the third vertical cylinder, and a washer push plate located between the two jaws of the third pneumatic gripper is fixedly connected to the output shaft of the second push cylinder. The washer push plate has a through hole whose center is aligned with the clamping center of the third pneumatic gripper.
[0012] Preferably, a feeding rod is fixedly installed on the output shaft of the third vertical cylinder, which is erected between the two jaws of the third pneumatic gripper. The outer diameter of the feeding rod is the same as the inner diameter of the washer, and the washer push plate passes through the feeding rod.
[0013] Preferably, the lower end of the feeding rod has a positioning rod with an outer diameter that matches the inner diameter of the insert.
[0014] Preferably, a third push cylinder is provided on the output shaft of the fourth vertical cylinder, and a push rod located between the two jaws of the fourth pneumatic gripper is fixedly connected to the output shaft of the third push cylinder, with the center of the push rod aligned with the clamping center of the fourth pneumatic gripper.
[0015] Preferably, the frame is provided with a feeding mechanism located behind the detection mechanism along the rotation direction of the indexing plate. The feeding mechanism includes a fifth horizontal cylinder, a fifth vertical cylinder and a fifth pneumatic gripper. The fifth vertical cylinder is horizontally slidably disposed above the indexing plate and is drivenly connected to the fifth horizontal cylinder. The fifth pneumatic gripper is disposed on the output shaft of the fifth vertical cylinder.
[0016] Preferably, a translation cylinder is horizontally mounted on the output shaft of the fifth vertical cylinder, and the fifth pneumatic gripper is disposed on the output shaft of the translation cylinder.
[0017] The beneficial effects of this utility model are as follows: The indexing plate is used to drive several material placement seats to rotate between the workstations of the nut feeding mechanism, the insert feeding mechanism, the washer feeding mechanism, the assembly mechanism, and the detection mechanism. The nut feeding mechanism is used to feed the connecting nut into the second material placement slot of the material placement seat. The insert feeding mechanism is used to feed the insert into the first material placement slot of the material placement seat. The washer feeding mechanism is used to combine the washer with the insert. The assembly mechanism is used to combine the insert and the washer with the connecting nut. The detection mechanism is used to detect the blockage in the insert. Through the cooperation of the above-mentioned mechanisms, the processing operation of assembling the connecting nut, insert, and washer into a hose connector can be automatically completed, saving manpower and improving efficiency. In addition, the hose connector formed by the assembly is tested for anti-blockage to ensure the quality of production. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only for this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the hose connector.
[0020] Figure 2 This is a schematic diagram of the structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the connecting nut feeding mechanism in this utility model;
[0022] Figure 4 This is a schematic diagram of the core feeding mechanism in this utility model;
[0023] Figure 5 This is a schematic diagram of the gasket feeding mechanism in this utility model;
[0024] Figure 6 This is a schematic diagram of the combined mechanism in this utility model;
[0025] Figure 7 This is a schematic diagram of the detection mechanism in this utility model;
[0026] Figure 8 This is a schematic diagram of the feeding mechanism in this utility model.
[0027] The diagram is marked as follows:
[0028] 1a. Connecting nut; 2a. Insert; 3a. Washer;
[0029] 1. Frame; 2. Indexing plate; 21. Material feeding seat; 211. First material feeding trough; 212. Second material feeding trough; 3. Nut feeding mechanism; 31. First feeding seat; 311. First feeding trough; 32. First horizontal cylinder; 33. First vertical cylinder; 34. First pneumatic gripper; 4. Core feeding mechanism; 41. Second feeding seat; 411. Second feeding trough; 42. Second horizontal cylinder; 43. Second vertical cylinder; 44. Second pneumatic gripper; 5. Washer feeding mechanism; 51. Third feeding seat; 511. Third feeding trough; 52. Third horizontal cylinder 53. Third vertical cylinder; 54. Third pneumatic gripper; 55. First pushing cylinder; 56. Pushing sleeve; 57. Second pushing cylinder; 58. Washer push plate; 59. Feeding rod; 591. Positioning rod; 6. Combination mechanism; 61. Fourth horizontal cylinder; 62. Fourth vertical cylinder; 63. Fourth pneumatic gripper; 64. Third pushing cylinder; 65. Push rod; 7. Detection mechanism; 71. Detection cylinder; 72. Detection rod; 8. Unloading mechanism; 81. Fifth horizontal cylinder; 82. Fifth vertical cylinder; 83. Fifth pneumatic gripper; 84. Translation cylinder. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments.
[0031] It should be noted that, unless otherwise defined, the technical or scientific terms used in this utility model should have the ordinary meaning understood by one of ordinary skill in the art to which this utility model pertains. The terms "first," "second," and similar terms used in this utility model do not indicate any order, quantity, or importance, but are merely used to distinguish different components. Terms such as "comprising" or "including" mean that the element or object preceding the word encompasses the elements or objects listed following the word and their equivalents, without excluding other elements or objects. Terms such as "connected" or "linked" are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. Terms such as "upper," "lower," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0032] like Figure 1 The stainless steel flexible hose connector includes a connecting nut 1a, a core 2a, and a washer 3a. The washer is fitted onto the mounting post formed on the large end of the core, and the small end of the core passes through the connecting nut so that the large end of the core and the washer are placed inside the connecting nut.
[0033] like Figure 2-8 As shown, a hose connector processing device with anti-clogging detection includes a frame 1, on which a dividing plate 2 is provided and a nut feeding mechanism 3, a core feeding mechanism 4, a washer feeding mechanism 5, a combination mechanism 6 and a detection mechanism 7 are distributed around the dividing plate 2.
[0034] The indexing plate 2 is provided with a plurality of material placement seats 21 arranged in a ring array around the rotation center of the indexing plate 2. The material placement seats 21 are provided with a first material placement groove 211 and a second material placement groove 212 that match the insert and the connecting nut respectively. Specifically, the first material placement groove 211 is cylindrical and matches the small end of the insert, so that the small end of the insert can be inserted into the first material placement groove 211 and the large end of the insert is placed on the port of the first material placement groove 211. The second material placement groove 212 is hexagonal and matches the outer contour of the connecting nut, and the bottom is connected to form a cavity for the small end of the insert to be inserted, so that the lower part of the connecting nut can be placed into the second material placement groove 212 and the small end of the insert placed into the connecting nut can be inserted into the cavity at the bottom.
[0035] The nut feeding mechanism 3 includes a first feeding seat 31, a first horizontal cylinder 32, a first vertical cylinder 33, and a first pneumatic gripper 34. The first feeding seat 31 is disposed on one side of the indexing plate 2 and the upper end surface of the first feeding seat 31 is provided with a first feeding groove 311 that matches the connecting nut. The first vertical cylinder 33 is horizontally slidably disposed above the first feeding seat 31 via a linear guide rail and is connected to the first horizontal cylinder 32 disposed on the frame 1. The first pneumatic gripper 34 is disposed on the output shaft of the first vertical cylinder 33.
[0036] The insert feeding mechanism 4 includes a second feeding seat 41, a second horizontal cylinder 42, a second vertical cylinder 43, and a second pneumatic gripper 44. The second feeding seat 41 is disposed on one side of the indexing plate 2 and the upper end face of the second feeding seat 41 is provided with a second feeding groove 411 for insert matching. The second vertical cylinder 43 is horizontally slidably disposed above the second feeding seat 41 via a linear guide rail and is connected to the second horizontal cylinder 42 disposed on the frame 1. The second pneumatic gripper 44 is disposed on the output shaft of the second vertical cylinder 43.
[0037] The washer feeding mechanism 5 includes a third feeding seat 51, a third horizontal cylinder 52, a third vertical cylinder 53, a third pneumatic gripper 54, a first pushing cylinder 55, and a pushing sleeve 56. The third feeding seat 51 is located on one side of the indexing plate 2, and the upper surface of the third feeding seat 51 is provided with a third feeding groove 511 that matches the washer. The third vertical cylinder 53 is horizontally slidably located above the third feeding seat 51 via a linear guide rail and is connected to the third horizontal cylinder 52 located on the frame 1. The third pneumatic gripper 54 is located on the output shaft of the third vertical cylinder 53. The pushing sleeve 56 is vertically inserted through the third feeding seat 51 and is connected to the first pushing cylinder 55 located on the third feeding seat 51. The end of the pushing sleeve 56 is inserted into the third feeding groove 511 and aligned with the clamping center of the third pneumatic gripper 54.
[0038] The combined mechanism 6 includes a fourth horizontal cylinder 61, a fourth vertical cylinder 62, and a fourth pneumatic gripper 63. The fourth vertical cylinder 62 is horizontally slidably mounted above the indexing plate 2 via a linear guide rail and is connected to the fourth horizontal cylinder 61 mounted on the frame 1. The fourth pneumatic gripper 63 is mounted on the output shaft of the fourth vertical cylinder 62.
[0039] The detection mechanism 7 includes a detection cylinder 71 and a detection rod 72. The detection cylinder 71 is located above the indexing plate 2, and the detection rod 72 is located on the output shaft of the detection cylinder 71 and stands vertically above the rotation path of the second material trough 212.
[0040] In the above structure, the indexing plate 2 is used to drive several material feeding seats 21 to rotate between the workstations of the nut feeding mechanism 3, the insert feeding mechanism 4, the washer feeding mechanism 5, the combination mechanism 6, and the detection mechanism 7. The nut feeding mechanism 3 is used to feed the connecting nut into the second material feeding groove 212 of the material feeding seat 21. The insert feeding mechanism 4 is used to feed the insert into the first material feeding groove 211 of the material feeding seat 21. The washer feeding mechanism 5 is used to combine the washer with the insert. The combination mechanism 6 is used to combine the insert and the washer with the connecting nut. The detection mechanism 7 is used to detect the blockage in the insert. The specific working process is as follows: the first feeding seat 31, the second feeding seat 41, and the third feeding seat 51 are respectively connected to the vibrating feeding plate of the connecting nut, the vibrating feeding plate of the insert, and the washer. The vibrating feeding plates are connected, and each vibrating feeding plate respectively conveys the connecting nut, ferrule, and washer to the first feeding groove 311, the second feeding groove 411, and the third feeding groove 511. The first vertical cylinder 33 drives the first pneumatic gripper 34 to move downward to the first feeding groove 311, so that the first pneumatic gripper 34 clamps the connecting nut located in the first feeding groove 311. After the first vertical cylinder 33 drives the first pneumatic gripper 34 to reset, the first horizontal cylinder 32 drives the first vertical cylinder 33 to drive the first pneumatic gripper 34 to slide horizontally upward to the indexing plate 2, so that the first pneumatic gripper 34 moves to the top of the second feeding groove 212. The first vertical cylinder 33 drives the first pneumatic gripper 34 to move towards the second feeding groove 212 to place the connecting nut. Inside the second feeding groove 212, the indexing plate 2 drives the feeding seat 21 with the connecting nut to rotate to the position of the insert feeding mechanism 4. The second vertical cylinder 43 drives the second pneumatic gripper 44 to move downwards towards the second feeding seat 41, so that the second pneumatic gripper 44 clamps the insert located in the second feeding groove 411. After the second vertical cylinder 43 drives the second pneumatic gripper 44 to reset, the second horizontal cylinder 42 drives the second vertical cylinder 43 to move the second pneumatic gripper 44 upwards towards the indexing plate 2, so that the second pneumatic gripper 44 moves above the first feeding groove 211. The second vertical cylinder 43 drives the second pneumatic gripper 44 to move towards the first feeding groove 211 and place the insert into the second feeding groove 212. The indexing plate 2 drives the feeding seat 21 with the connecting nut and insert to rotate to the position of the insert feeding mechanism 4. The core placement seat 21 rotates to the washer feeding mechanism 5. The third vertical cylinder 53 drives the third pneumatic gripper 54 to move downwards to the third placement groove. The first push cylinder 55 drives the push sleeve 56 to move upwards, pushing the washer placed in the third placement groove upwards, so that the washer moves between the two grippers of the third pneumatic gripper 54, allowing the third pneumatic gripper 54 to clamp the washer. After the third vertical cylinder 53 drives the third pneumatic gripper 54 to reset, the third horizontal cylinder 52 drives the third vertical cylinder 53 to move the third pneumatic gripper 54 upwards to the indexing plate 2, so that the third pneumatic gripper 54 moves above the first placement groove 211. The third vertical cylinder 53 drives the third pneumatic gripper 54 to move towards the core placed in the first placement groove 211.The washer is placed on the mounting post at the large end of the ferrule. The indexing plate 2 rotates the material slot containing the connecting nut, ferrule, and washer to the position of the assembly mechanism 6. The fourth vertical cylinder 62 drives the fourth pneumatic gripper 63 to move downwards towards the first material slot 211, so that the fourth pneumatic gripper 63 clamps the large end of the ferrule with the washer. The fourth vertical cylinder 62 drives the fourth pneumatic gripper 63 to reset, removing the ferrule from the first material slot 211. The fourth horizontal cylinder 61 drives the fourth vertical cylinder 62 to move the fourth pneumatic gripper 63 upwards towards the second material slot 212, so that the fourth pneumatic gripper 63 moves above the second material slot 212. The fourth pneumatic gripper 63 moves downwards towards the second material slot 212, inserting the small end of the ferrule into the connecting nut. After the fourth pneumatic gripper 63 releases its grip on the ferrule, the large end of the ferrule and the washer... The hose connector is formed by combining the washer, insert, and connecting nut into the connecting nut. The indexing plate 2 rotates the material holder 21 containing the hose connector to the position of the detection mechanism 7, aligning the second material slot 212 with the detection rod 72. The detection cylinder 71 drives the detection rod 72 downwards into the second material slot 212, inserting it into the insert. The pressure change of the detection cylinder 71 during insertion detects any blockage inside the insert. After detection, the hose structure is removed from the second material slot 212, completing the hose connector manufacturing process. This structure and method automatically assembles the connecting nut, insert, and washer into a hose connector, saving manpower and improving efficiency. Furthermore, it performs anti-blockage testing on the assembled hose connector to ensure production quality.
[0041] Furthermore, based on the above structure, a second pushing cylinder 57 is provided on the output shaft of the third vertical cylinder 53. A washer push plate 58 located between the two jaws of the third pneumatic gripper 54 is fixedly connected to the output shaft of the second pushing cylinder 57. The washer push plate 58 has a through hole whose center is aligned with the clamping center of the third pneumatic gripper 54. During the process of the third pneumatic gripper 54 clamping the washer and moving it above the first material placement groove 211 to combine the washer with the insert, the third pneumatic gripper... 54 drives the washer to move towards the insert in the first feeding groove 211 and abut against the upper end of the insert. When the second pushing cylinder 57 drives the washer push plate 58 to move downward and abut against the washer, the third pneumatic gripper 54 releases the gripper on the washer. The washer push plate 58 pushes the washer so that the washer is fitted onto the mounting post at the large end of the insert. The through hole on the washer push plate 58 is used to allow the mounting post at the large end of the insert to pass through when the washer is pushed. In this way, the action of the washer push plate 58 can ensure that the washer is stably and accurately combined with the insert.
[0042] Furthermore, based on the above structure, a feeding rod 59 is fixedly installed on the output shaft of the third vertical cylinder 53, standing between the two jaws of the third pneumatic gripper 54. The outer diameter of the feeding rod 59 is the same as the inner diameter of the washer. The washer push plate 58 passes through the feeding rod 59. The first push cylinder 55 drives the push sleeve 56 to push the washer in the third feeding groove 511 upwards and move it between the two jaws of the third pneumatic gripper 54. When the feeding rod 59 is inserted into the push sleeve 56, the washer is placed on the feeding rod 59. After the third pneumatic gripper 54 clamps the washer, it provides support for the inner ring of the washer, preventing the inner ring of the washer from deforming and affecting the subsequent combination of the washer and the insert. When the washer push plate 58 pushes the washer to combine with the insert, the lower end of the feeding rod 59 abuts against the upper end of the insert, providing guidance for the movement of the washer push plate 58 and the washer, ensuring the accuracy of the washer moving towards the insert and accurately combining with the insert.
[0043] Furthermore, based on the above structure, the lower end of the feeding rod 59 is formed with a positioning rod 591 whose outer diameter is the same as the inner diameter of the insert. When the upper end of the feeding rod 59 abuts against the upper end of the insert, the positioning rod 591 is inserted into the insert to ensure the coaxiality of the positioning rod 591 and the insert, and thus ensure the coaxiality of the washer and the insert, thereby ensuring that the washer can be stably and accurately combined with the insert.
[0044] Furthermore, based on the above structure, a third push cylinder 64 is provided on the output shaft of the fourth vertical cylinder 62. A push rod 65 is fixedly connected to the output shaft of the third push cylinder 64 between the two jaws of the fourth pneumatic gripper 63. The center of the push rod 65 is aligned with the clamping center of the fourth pneumatic gripper 63. When the fourth pneumatic gripper 63 clamps the insert with the washer and the connecting nut, when the fourth pneumatic gripper 63 releases its grip on the insert, allowing the large end of the insert and the washer to fall into the connecting nut, the third push cylinder 64 drives the push rod 65 to move towards the large end of the insert and press the large end of the insert and the washer into the connecting nut, ensuring that the insert and the washer are properly assembled with the connecting nut. Moreover, when the outer wall of the washer and the inner wall of the connecting nut are interference-fitted, it can ensure that the large end of the insert and the washer are placed into the connecting nut.
[0045] In addition, based on the above structure, the frame 1 is provided with a feeding mechanism 8 located behind the detection mechanism 7 along the rotation direction of the indexing plate 2. The feeding mechanism 8 includes a fifth horizontal cylinder 81, a fifth vertical cylinder 82, and a fifth pneumatic gripper 83. The fifth vertical cylinder 82 is horizontally slidably mounted above the indexing plate 2 via a linear guide rail and is connected to the fifth horizontal cylinder 81 mounted on the frame 1. The fifth pneumatic gripper 83 is mounted on the output shaft of the fifth vertical cylinder 82. The speed plate drives the hose connector with the completed assembly to rotate to the work position of the feeding mechanism 8. The fifth horizontal cylinder 81 drives the fifth vertical cylinder 82, thereby moving the fifth pneumatic gripper 83 above the second material placement groove 212. Cylinder 82 drives the fifth pneumatic gripper 83 to move downwards towards the hose connector, causing the fifth pneumatic gripper 83 to clamp the connecting nut of the hose structure. After the fifth vertical cylinder 82 resets, the hose connector is removed from the second material trough 212. The fifth horizontal cylinder 81 drives the fifth vertical cylinder 82 to reset the fifth pneumatic gripper 83, causing the hose connector to leave the indexing plate 2. The fifth pneumatic gripper 83 releases its grip on the hose connector, realizing the unloading of the hose connector. After unloading, the hose connector can fall directly into a container for storage, or it can fall directly onto a conveying mechanism such as a linear conveyor vibrator to be transported to the subsequent production stage. In this way, the automatic unloading of the hose connector is realized, further saving manpower and improving production efficiency.
[0046] Furthermore, based on the above structure, a translation cylinder 84 is horizontally mounted on the output shaft of the fifth vertical cylinder 82, and the fifth pneumatic gripper 83 is located on the output shaft of the translation cylinder 84. After the fifth pneumatic gripper 83 removes the hose connector from the second material tray 212 and moves it away from the indexing plate 2, the translation cylinder 84 drives the fifth gripper to move horizontally according to the detection result of the detection mechanism 7, thereby classifying and unpacking the hose connectors with blocked inserts and the hose connectors with unblocked inserts, which facilitates the recycling of hose connectors with blocked inserts.
[0047] Those skilled in the art should understand that the discussion of any of the above embodiments is merely exemplary and is not intended to imply that the scope of the present invention (including the claims) is limited to these examples; within the framework of the present invention, the technical features of the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in the details for the sake of brevity.
[0048] This utility model is intended to cover all such substitutions, modifications, and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A hose connector processing device with anti-clogging detection, comprising a frame (1), characterized in that: The frame (1) is provided with an indexing plate (2) and a nut feeding mechanism (3), a core feeding mechanism (4), a washer feeding mechanism (5), a combination mechanism (6), and a detection mechanism (7) distributed around the indexing plate (2). The indexing plate (2) is provided with a plurality of material placement seats (21) arranged in a ring array along the rotation center of the indexing plate (2). The material placement seats (21) are provided with a first material placement groove (211) and a second material placement groove (212) that are respectively matched with the insert and the connecting nut. The nut feeding mechanism (3) includes a first feeding seat (31), a first horizontal cylinder (32), a first vertical cylinder (33), and a first pneumatic gripper (34). The first feeding seat (31) is located on one side of the indexing plate (2), and the upper end face of the first feeding seat (31) is provided with a first feeding groove (311) that matches the connecting nut. The first vertical cylinder (33) is horizontally slidably located above the first feeding seat (31) and is connected to the first horizontal cylinder (32) in a transmission. The first pneumatic gripper (34) is located on the output shaft of the first vertical cylinder (33). The insert feeding mechanism (4) includes a second feeding seat (41), a second horizontal cylinder (42), a second vertical cylinder (43), and a second pneumatic gripper (44). The second feeding seat (41) is located on one side of the indexing plate (2), and a second feeding groove (411) matching the insert is opened on the upper end face of the second feeding seat (41). The second vertical cylinder (43) is horizontally slidably located above the second feeding seat (41) and is connected to the second horizontal cylinder (42) in a transmission manner. The second pneumatic gripper (44) is located on the output shaft of the second vertical cylinder (43). The washer feeding mechanism (5) includes a third feeding seat (51), a third horizontal cylinder (52), a third vertical cylinder (53), a third pneumatic gripper (54), a first pushing cylinder (55), and a pushing sleeve (56). The third feeding seat (51) is located on one side of the indexing plate (2), and the upper surface of the third feeding seat (51) is provided with a third feeding groove (511) that matches the washer. The third vertical cylinder (53) is horizontally slidably located above the third feeding seat (51) and is connected to the third horizontal cylinder (52) in a transmission. The third pneumatic gripper (54) is located on the output shaft of the third vertical cylinder (53). The pushing sleeve (56) is vertically inserted through the third feeding seat (51) and is connected to the first pushing cylinder (55) in a transmission. The end of the pushing sleeve (56) is inserted into the third feeding groove (511) and aligned with the clamping center of the third pneumatic gripper (54). The combined mechanism (6) includes a fourth horizontal cylinder (61), a fourth vertical cylinder (62) and a fourth pneumatic gripper (63). The fourth vertical cylinder (62) is horizontally slidably disposed above the indexing plate (2) and is connected to the fourth horizontal cylinder (61) in a transmission manner. The fourth pneumatic gripper (63) is disposed on the output shaft of the fourth vertical cylinder (62). The detection mechanism (7) includes a detection cylinder (71) and a detection rod (72). The detection cylinder (71) is located above the indexing plate (2), and the detection rod (72) is located on the output shaft of the detection cylinder (71) and stands vertically above the rotation path of the second material trough (212).
2. The hose connector processing device with anti-clogging detection according to claim 1, characterized in that: The output shaft of the third vertical cylinder (53) is provided with a second push cylinder (57), and the output shaft of the second push cylinder (57) is fixedly connected with a washer push plate (58) located between the two jaws of the third pneumatic gripper (54). The washer push plate (58) has a through hole whose center is aligned with the clamping center of the third pneumatic gripper (54).
3. The hose connector processing device with anti-clogging detection according to claim 2, characterized in that: The output shaft of the third vertical cylinder (53) is fixedly provided with a feeding rod (59) that stands between the two jaws of the third pneumatic gripper (54). The outer diameter of the feeding rod (59) is the same as the inner diameter of the washer, and the washer push plate (58) passes through the feeding rod (59).
4. The hose connector processing device with anti-clogging detection according to claim 3, characterized in that: The lower end of the feeding rod (59) has a positioning rod (591) with an outer diameter that is the same as the inner diameter of the insert.
5. The hose connector processing device with anti-clogging detection according to claim 1, characterized in that: A third push cylinder (64) is provided on the output shaft of the fourth vertical cylinder (62). A push rod (65) located between the two jaws of the fourth pneumatic gripper (63) is fixedly connected to the output shaft of the third push cylinder (64). The center of the push rod (65) is aligned with the clamping center of the fourth pneumatic gripper (63).
6. The hose connector processing device with anti-clogging detection according to claim 1, characterized in that: The frame (1) is provided with a feeding mechanism (8) located behind the detection mechanism (7) along the rotation direction of the indexing plate (2). The feeding mechanism (8) includes a fifth horizontal cylinder (81), a fifth vertical cylinder (82) and a fifth pneumatic gripper (83). The fifth vertical cylinder (82) is horizontally slidably disposed above the indexing plate (2) and is connected to the fifth horizontal cylinder (81) in a transmission manner. The fifth pneumatic gripper (83) is disposed on the output shaft of the fifth vertical cylinder (82).
7. The hose connector processing device with anti-clogging detection according to claim 6, characterized in that: A translation cylinder (84) is horizontally mounted on the output shaft of the fifth vertical cylinder (82), and the fifth pneumatic gripper (83) is located on the output shaft of the translation cylinder (84).