A charging cord line shifting color separation device

Abstract

The utility model is suitable for charging wire equipment technical field provides a kind of charging wire line shifting color separating device, the charging wire line shifting color separating device includes: line distribution component, the line distribution component is provided with image acquisition mechanism;Line shifting component, the line shifting component is used to respectively convey the charging wire two ends after core wire is separated to a group of feeding fixture;Line turning component, the line turning component is used to turn over the core wire of any line turning claw clamping to realize the core wire color ordering of charging wire two ends consistent.The utility model is separated after the charging wire two ends core wire of line shifting component to the line turning station of charging wire two ends respectively conveyed, utilizes line turning component according to the image of image acquisition mechanism, and the charging wire one end of the core wire color ordering of charging wire two ends is not consistent is sorted to make the core wire color of charging wire two ends consistent, to improve conveying and color separating efficiency, improve the processing efficiency of charging wire.

Description

Technical Field

[0001] This utility model belongs to the technical field of charging cable equipment, and in particular relates to a charging cable relocation and color separation device. Background Technology

[0002] Soldering in charging cables is not just about connecting metals. To achieve a reliable electrical connection, soldering solidifies the multiple or single strands of copper wires inside the charging cable into a whole. It also firmly attaches the wires to the terminals, preventing the copper from oxidizing when exposed to air. The solder covering the surface of the copper wires in the core of the charging cable effectively isolates them from the air, maintaining long-term conductivity stability.

[0003] Before soldering the copper wires of the charging cable core, the cable needs to be processed. This is the foundation of soldering. The charging cable needs to be cut, stripped, and separated. The cable is cut, and then the outer sheath of each section is stripped off to expose the core wire inside. After separating the core wire, the insulation of each core wire is stripped off to make it easier for the copper wires to be soldered.

[0004] In the existing technology, in order to keep the color sequence of the core wires at both ends of the charging cable consistent and to connect each core wire to the correct solder point of the terminal, it is necessary to manually separate the core wires and sort them by color before stripping the insulation of the core wires. In particular, the positive terminal (red wire) and negative terminal (white wire) of the charging cable must be separated and sorted by color manually one by one. However, the manual operation is cumbersome and inefficient, which affects the processing efficiency of the charging cable. Utility Model Content

[0005] The purpose of this utility model embodiment is to provide a charging cable wire transfer and color sorting device, which aims to solve the problem that in order to keep the color order of the core wires at both ends of the charging cable consistent and to connect each core wire to the correct solder point of the terminal, it is necessary to manually separate and sort the core wires by color before stripping the insulation of the core wires. In particular, the positive terminal (red wire) and negative terminal (white wire) of the charging cable need to be separated and sorted by color manually one by one. However, the manual operation is cumbersome and inefficient, which affects the processing efficiency of the charging cable.

[0006] This utility model embodiment is implemented as follows: a charging cable shifting and color-separating device, the charging cable shifting and color-separating device comprising: The wire splitter assembly is set on the workbench and is used to separate the core wires at both ends of the charging cable. The wire splitter assembly is equipped with an image acquisition mechanism for acquiring images of the core wires of the charging cable at the wire splitter station. A wire transfer assembly is provided on a workbench and is used to transfer the two ends of the charging cable after the core wires have been separated to the wire flipping station. A wire flipping assembly is provided on a workbench. The wire flipping assembly is provided with a set of wire flipping claws. The set of wire flipping claws is used to clamp or release the core wires at both ends of the charging cable. The wire flipping assembly is used to flip the core wire clamped by any wire flipping claw to achieve the same color order of the core wires at both ends of the charging cable.

[0007] Preferably, the wire transfer assembly includes a first wire clamping mechanism and a second wire clamping mechanism, the first wire clamping mechanism and the second wire clamping mechanism are respectively disposed on a first mounting frame, and the first mounting frame is disposed on a workbench; The first wire clamping mechanism includes a first movable cylinder and a set of first wire clamping cylinders. The first movable cylinder is mounted on a first mounting bracket, and its output end is connected to a first mounting plate. The first mounting plate is used to mount the set of first wire clamping cylinders. The first movable cylinder is used to drive the first mounting plate and the set of first wire clamping cylinders to move along the Z-axis. The set of first wire clamping cylinders is used to clamp or release both ends of the charging cable. The output end of the first wire clamping cylinder is connected to a set of first wire clamping claws. The first wire clamping cylinder is used to drive the set of first wire clamping claws to move in the opposite direction to clamp or release the charging cable. The second wire clamping mechanism includes a second movable cylinder and a set of second wire clamping cylinders. The second movable cylinder is mounted on a first mounting bracket, and its output end is connected to a second mounting plate. The second mounting plate is used to mount the set of second wire clamping cylinders. The second movable cylinder is used to drive the second mounting plate and the set of second wire clamping cylinders to move along the Z-axis. The set of second wire clamping cylinders is used to clamp or release the core wires at both ends of the charging cable. The output end of the second wire clamping cylinder is connected to a set of second wire clamping claws. The second wire clamping cylinder is used to drive the set of second wire clamping claws to move in the opposite direction to clamp or release the core wires of the charging cable.

[0008] Preferably, the second wire clamping mechanism further includes a set of wire clamping plates, which are respectively mounted on the second wire clamping cylinder. The set of wire clamping plates is used to separate the core wires at both ends of the charging cable. The wire clamping plates are located between a set of second wire clamping claws so that the wire clamping plates can clamp or release the core wires with the second wire clamping claws respectively.

[0009] Preferably, the line-shifting assembly further includes a moving component, which includes a moving motor, a moving transmission component, and a first guide component. The moving motor is mounted on the worktable, and its output end is connected to the moving transmission component. The moving transmission component is connected to the first mounting frame, and it drives the first mounting frame, the first wire clamping mechanism, and the second wire clamping mechanism to move along the X-axis. The first slider of the first guide component is connected to the first mounting frame, and it is slidably connected to the first guide rail mounted on the worktable. The first guide component guides the first mounting frame, the first wire clamping mechanism, and the second wire clamping mechanism to move along the X-axis.

[0010] Preferably, the flipping assembly includes a guide mechanism and a set of flipping mechanisms. The guide mechanism includes a push cylinder and a set of second guide components. The push cylinder is mounted on a second mounting bracket, and the output end of the push cylinder is connected to a third mounting plate. The third mounting plate is used to mount a set of flipping mechanisms. The set of second guide components is used to guide the third mounting plate and the set of flipping mechanisms to move along the Y-axis. The second slider of the second guide component is connected to the third mounting plate, and the second slider is slidably connected to a second guide rail mounted on the second mounting bracket. A set of the flipping mechanisms are respectively installed on the third mounting plate. Any flipping mechanism drives the core wire of the charging cable clamped by the flipping claw to flip. The flipping mechanism includes a flipping swing air gripper. The output end of the flipping swing air gripper is respectively connected to a set of flipping claws. The flipping swing air gripper is used to drive a set of flipping claws to move in opposite directions in order to clamp or release the core wire of the charging cable.

[0011] Preferably, the flipping assembly further includes a lifting mechanism, which includes a lifting cylinder and a lifting locking block. The lifting cylinder is mounted on the workbench via a lifting mounting plate, and the lifting locking block is disposed on the lifting mounting plate. The lifting locking block is connected to the second mounting frame via a lifting guide column, and the output end of the lifting cylinder is connected to the lifting locking block. The lifting cylinder is used to drive the second mounting frame and a set of flipping mechanisms to move along the Z-axis direction.

[0012] Preferably, the charging cable transfer and color separation device further includes several feeding fixtures. The feeding fixtures are used to place the charging cables. The feeding fixtures include an installation part and a positioning part. The installation part is provided with a first limiting groove and a second limiting groove. The first limiting groove is used to limit the wire portion of the charging cable, and the second limiting groove is used to limit the core wire portion of the charging cable. The positioning part is rotatably connected to the installation part and is used to position the wire portion of the charging cable.

[0013] Preferably, the wire splitting assembly includes a set of wire splitting sliding mechanisms and a wire splitting base mechanism. One set of the wire splitting sliding mechanisms is mounted on the wire splitting base mechanism, and each set is used to separate the core wires at both ends of the charging cable. The wire splitting sliding mechanism includes a sliding cylinder, a third guide assembly, and a wire splitting plate. The sliding cylinder is mounted on the wire splitting base mechanism, and its output end is connected to the wire splitting plate. The third guide assembly's third slide rail is mounted on the wire splitting base mechanism, and the third slide rail is slidably connected to a third slider mounted on the wire splitting plate. The third guide assembly guides the movement of the wire splitting plate. One end of the wire splitting plate is movably inserted into an elastic cord straightener, which is mounted on the wire splitting base mechanism. The wire splitter mechanism includes a wire splitter cylinder, an upper wire splitter, and a lower wire splitter. The output end of the wire splitter cylinder is connected to the upper wire splitter and the lower wire splitter respectively. The wire splitter cylinder is used to drive the upper wire splitter and the lower wire splitter to move in opposite directions to align the core wires at both ends of the charging cable. The upper wire splitter is provided with a set of wire pressing plates, which are used to press the core wires at both ends of the charging cable located at the wire splitter station. The upper wire splitter is provided with a window for visually observing the color of the core wires. The lower wire splitter is used to install a set of wire splitter sliding mechanisms.

[0014] Preferably, the wire splitting assembly further includes a wire straightening mechanism for straightening the core wires at both ends of the charging cable. The wire straightening mechanism includes a first wire straightening cylinder and a fourth guide assembly. The first wire straightening cylinder is mounted on the workbench, and its output end is connected to a second wire straightening cylinder mounted on a connecting plate via a floating connector. The second wire straightening cylinder provides support for the movement of the output end of the first wire straightening cylinder. The fourth slider of the fourth guide assembly is connected to the connecting plate, and the fourth slider is slidably connected to a fourth guide rail mounted on the workbench. The connecting plate is used to mount the wire splitting seat mechanism, and the fourth guide assembly guides the movement of the wire splitting seat mechanism and the wire splitting sliding mechanism.

[0015] This utility model provides a charging cable transfer and color separation device. After the wire separating assembly separates the core wires at both ends of the charging cable, an image acquisition mechanism captures an image of the separated core wires at the wire separating station. The wire transferring assembly then transports the two ends of the separated charging cable to a loading fixture at a flipping station. A set of flipping claws on the flipping assembly clamps the separated core wires at both ends. Based on the image acquired by the image acquisition mechanism, the flipping assembly flips and sorts the core wires at the ends of the charging cable where the color order is inconsistent, ensuring that the core wire colors at both ends are consistent. The charging cable with consistent core wire color order at both ends is then transported to the next station by the loading fixture, thereby improving the conveying and color separation efficiency and increasing the processing efficiency of the charging cable. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a charging cable line shifting and color separation device provided for an embodiment of this utility model; Figure 2 A schematic diagram of the structure of the wire separating component, the wire moving component, and the wire flipping component in a charging cable wire shifting and color separating device provided in this embodiment of the utility model; Figure 3 A side view of a charging cable line shifting and color-separating device provided in an embodiment of this utility model; Figure 4 A rear view of a charging cable line shifting and color-separating device provided in an embodiment of this utility model; Figure 5 A schematic diagram of the structure of a wire-shifting component in a charging cable wire-shifting and color-separating device provided in an embodiment of this utility model; Figure 6 A schematic diagram of the structure of the flip-up component in a charging cable shifting and color-separating device provided in this embodiment of the present invention; Figure 7 This is a schematic diagram of the structure of the wire separating component in a charging cable wire shifting and color separating device provided in an embodiment of the present utility model.

[0017] In the attached diagram: 1. Workbench; 2. Splitting assembly; 21. Splitting sliding mechanism; 211. Sliding cylinder; 212. Elastic wire straightening plate; 213. Splitting plate; 22. Splitting seat mechanism; 221. Splitting cylinder; 222. Lower wire straightening seat; 223. Upper wire straightening seat; 2231. Wire pressing plate; 23. Wire straightening mechanism; 231. First wire straightening cylinder; 232. Floating connector; 233. Second wire straightening cylinder; 234. Connecting plate; 24. Image acquisition mechanism; 3. Wire moving assembly; 31. First wire clamping mechanism; 311. First moving cylinder; 312. First wire clamping... 32. Cylinder; 321. Second moving cylinder; 322. Second clamping cylinder; 323. Dividing plate; 33. Moving component; 331. Moving motor; 332. Moving transmission component; 333. First guide component; 4. Wire flipping component; 41. Guide mechanism; 411. Push cylinder; 412. Second mounting bracket; 413. Third mounting plate; 42. Wire flipping mechanism; 421. Wire flipping swing gripper; 422. Wire flipping gripper; 43. Lifting mechanism; 5. Charging cable; 51. Core wire; 6. Feeding fixture; 61. Mounting part; 62. Positioning part. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0019] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0020] like Figure 1-2 The diagram shown is a structural diagram of a charging cable 5 wire shifting and color separation device provided in an embodiment of the present utility model. It includes: a wire splitting component 2, which is disposed on a workbench 1. The wire splitting component 2 is used to separate the core wires 51 at both ends of the charging cable 5. The wire splitting component 2 is provided with an image acquisition mechanism 24, which is used to acquire images of the core wires 51 of the charging cable 5 at the wire splitting station. The wire transfer assembly 3 is disposed on the workbench 1 and is used to transport the two ends of the charging cable 5 after the core wire 51 is separated to the wire flipping station. The flipping component 4 is disposed on the workbench 1. The flipping component 4 is provided with a set of flipping claws 422. The set of flipping claws 422 are respectively used to clamp or release the core wires 51 at both ends of the charging cable 5. The flipping component 4 is used to flip any core wire 51 clamped by the flipping claw 422 to achieve the same color order of the core wires 51 at both ends of the charging cable 5.

[0021] In this embodiment of the present invention, preferably, the wire-shifting and color-separating device for the charging cable 5 is mainly used for the processes of wire separation, wire shifting, color separation, and loading of two or more copper wires inside the charging cable 5 before soldering. After the outer sheaths at both ends of the charging cable 5 are stripped, the two or more core wires 51 at both ends of the charging cable 5 are separated by the wire-splitting assembly 2, and the image acquisition mechanism 24 installed on the workbench 1 is used to acquire images of the core wires 51 at both ends of the charging cable 5 that have been separated at the wire-splitting station. The images acquired by the image acquisition mechanism 24 can be analyzed by the system to determine whether the color order of the core wires 51 exposed at both ends of the charging cable 5 is consistent. If they are consistent, the charging cable 5 is conveyed to the loading fixture 6 by the wire-shifting assembly 3, and then the loading fixture 6 conveys the charging cable 5 to the next core wire 51 insulation stripping stage. If the process is inconsistent, the charging cable 5 is conveyed to the flipping station by the wire transfer component 3. The flipping component 4 uses a set of flipping claws 422 to clamp the core wires 51 at both ends of the charging cable 5. The flipping component 4 flips the core wire 51 at one end of the charging cable 5 so that the color sequence of the core wire 51 is consistent with the color sequence of the core wire 51 at the other end. Then, the charging cable with the same color sequence at both ends of the flipped charging cable is placed on the loading fixture so that the charging cable can be conveyed to the next core wire stripping station. For example, when the color sequence of the core wires 51 at both ends of the charging cable 5 is red-white and white-red from left to right, the flipping claws 422 of the flipping component 4 need to clamp the end of the core wire 51 with the white-red color sequence and flip it so that the color sequence of the core wire 51 is red-white and consistent with the other side.

[0022] In this embodiment of the invention, preferably, the line splitting component 2 is disposed on the workbench 1, wherein the workbench 1 can be configured as a two-layer workbench 1, with the line splitting component 2 located on the lower right side, and the image acquisition mechanism 24 located directly above the line splitting component 2 and mounted on the upper workbench 1. The image acquisition mechanism 24 can be mounted on a fixed plate, which is vertically fixed to the upper layer of the workbench 1. The image acquisition mechanism 24 can be communicatively connected to the control system to perform data analysis on the images acquired by the image acquisition mechanism 24, and to send corresponding instruction signals to the processors of the line shifting component 3 and the line flipping component 4 using the control system. The line shifting component 3 can be disposed on the upper layer of the workbench 1 to move between the line splitting station, the line flipping station, and the material loading station. The flipping assembly 4 can be set on the lower layer of the workbench 1 and located to the left of the splitting assembly 2. Several loading fixtures 6 can be installed on the flipping station of the flipping assembly 4 so that the wire transfer assembly 3 can place the charging wire 5 on the loading fixture 6. Similarly, after flipping one end of the charging wire 5, the flipping assembly 4 can make the color sequence of the core wires 51 at both ends of the charging wire 5 consistent, and then the charging wire 5 can be transported to the next process station by the loading fixture 6 driven by the conveyor chain. This can improve the processing efficiency of the charging wire 5.

[0023] In one embodiment of this utility model, after the wire separating assembly 2 separates the core wires 51 at both ends of the charging cable 5, the image acquisition mechanism 24 acquires an image of the separated core wires 51 at the wire separating station. The wire transfer assembly 3 then transports the two ends of the charging cable 5 after the core wires 51 are separated to the loading fixture 6 at the flipping station. The flipping assembly 4 uses a set of flipping claws 422 to clamp the separated core wires 51 at both ends of the charging cable 5. Based on the image acquired by the image acquisition mechanism 24, the flipping assembly 4 flips and sorts the core wires 51 at the ends of the charging cable 5 where the color order is inconsistent, so that the colors of the core wires 51 at both ends of the charging cable 5 are consistent. The charging cable 5 with consistent color order at both ends of the charging cable 5 is transported to the next station by the loading fixture 6, thereby improving the conveying and color separation efficiency and the processing efficiency of the charging cable 5.

[0024] like Figure 1-5 As shown, in a preferred embodiment of the present utility model, the wire shifting assembly 3 includes a first wire clamping mechanism 31 and a second wire clamping mechanism 32. The first wire clamping mechanism 31 and the second wire clamping mechanism 32 are respectively disposed on a first mounting frame, and the first mounting frame is disposed on a workbench 1. The first wire clamping mechanism 31 includes a first movable cylinder 311 and a set of first wire clamping cylinders 312. The first movable cylinder 311 is mounted on a first mounting bracket, and its output end is connected to a first mounting plate. The first mounting plate is used to mount the set of first wire clamping cylinders 312. The first movable cylinder 311 is used to drive the first mounting plate and the set of first wire clamping cylinders 312 to move along the Z-axis direction. The set of first wire clamping cylinders 312 is used to clamp or release both ends of the charging cable 5. The output end of the first wire clamping cylinder 312 is connected to a set of first wire clamping claws. The first wire clamping cylinder 312 is used to drive the set of first wire clamping claws to move in the opposite direction in order to clamp or release the charging cable 5. The second wire clamping mechanism 32 includes a second moving cylinder 321 and a set of second wire clamping cylinders 322. The second moving cylinder 321 is mounted on a first mounting bracket, and its output end is connected to a second mounting plate. The second mounting plate is used to mount the set of second wire clamping cylinders 322. The second moving cylinder 321 is used to drive the second mounting plate and the set of second wire clamping cylinders 322 to move along the Z-axis. The set of second wire clamping cylinders 322 is used to clamp or release the core wires 51 at both ends of the charging cable 5. The output end of the second wire clamping cylinder 322 is connected to a set of second wire clamping claws. The second wire clamping cylinder 322 is used to drive the set of second wire clamping claws to move in the opposite direction in order to clamp or release the core wires 51 of the charging cable 5.

[0025] In this embodiment of the present invention, preferably, the wire shifting component 3 mainly clamps the wire portion of the charging cable 5 through the first wire clamping mechanism 31, and the second wire clamping mechanism 32 clamps the separated core wire 51 portion of the charging cable 5. The first wire clamping mechanism 31 drives a set of first wire clamping cylinders 312 to move in the Z-axis direction through the first moving cylinder 311 so as to clamp the wire portion of the charging cable 5 towards the wire splitting station or to release the wire portion of the charging cable 5 clamped by the first wire clamping claw and place it on the loading fixture 6. The first wire clamping cylinder 312 is a finger cylinder, and its output end is connected to a set of first wire clamping claws to control the first wire clamping claws to clamp or release the wire portion of the charging cable 5.

[0026] In this embodiment of the present invention, preferably, the second wire clamping mechanism 32 drives a set of second wire clamping cylinders 322 to move in the Z-axis direction via the second moving cylinder 321 so as to clamp the two or more strands of charging wire 5 core wires 51 that have been separated at the wire splitting station, or to release the two strands of charging wire 5 core wires 51 clamped by the second wire clamping claw so as to allow the wire flipping assembly to clamp the charging wire with inconsistent core wire color order at one end. The second wire clamping cylinder 322 is a finger cylinder, and its output end is connected to a set of second wire clamping claws to control the second wire clamping claws to clamp or release the two strands of charging wire 5 core wires 51.

[0027] like Figure 1-5 As shown, in a preferred embodiment of the present invention, the second wire clamping mechanism 32 further includes a set of wire clamping plates 323. The set of wire clamping plates 323 are respectively installed on the second wire clamping cylinder 322. The set of wire clamping plates 323 are used to separate the core wires 51 at both ends of the charging cable 5. The wire clamping plates 323 are located between the set of second wire clamping claws so that the wire clamping plates 323 can clamp or release the core wires 51 with the second wire clamping claws respectively.

[0028] In this embodiment of the present invention, preferably, the second wire clamping mechanism 32 further includes a set of wire separating plates 323 mounted on the second wire clamping cylinder 322. The wire separating plates 323 are mainly used to separate the two core wires 51 of the charging cable 5 when the second moving cylinder 321 drives the second wire clamping mechanism 32 to move toward the wire separating station. The extended part of the wire separating plates 323 is inserted between the two core wires 51 of the charging cable 5. When the second wire clamping cylinder 322 drives a set of second wire clamping claws to move toward each other, the set of second wire clamping claws respectively approach the wire separating plates 323 and clamp the two separated core wires 51 at the same time. The wire separating plates 323 can be a T-shaped plate. The upper part of the wire separating plates 323 is fixed to the second wire clamping cylinder 322 by screws, and the lower part extends out and the length of the extension can be greater than the length of the second wire clamping claws. The wire separating plates 323 can be used to separate the two separated core wires 51 first and then clamp the core wires 51 by the second wire clamping claws.

[0029] like Figure 1-5 As shown in the preferred embodiment of this utility model, the line shifting assembly 3 further includes a moving assembly 33. The moving assembly 33 includes a moving motor 331, a moving transmission component 332, and a first guide assembly 333. The moving motor 331 is mounted on the workbench 1, and the output end of the moving motor 331 is connected to the moving transmission component 332. The moving transmission component 332 is connected to the first mounting frame, and the moving transmission component 332 is used to drive the first mounting frame, the first wire clamping mechanism 31, and the second wire clamping mechanism 32 to move along the X-axis direction. The first slider of the first guide assembly 333 is connected to the first mounting frame, and the first slider is slidably connected to the first guide rail mounted on the workbench 1. The first guide assembly 333 is used to guide the first mounting frame, the first wire clamping mechanism 31, and the second wire clamping mechanism 32 to move along the X-axis direction.

[0030] In this embodiment of the present invention, preferably, the wire transfer assembly 3 further includes a moving assembly 33 installed on the upper layer of the workbench 1. The moving assembly 33 drives the first wire clamping mechanism 31 and the second wire clamping mechanism 32 installed on the first mounting frame to perform linear reciprocating motion between the wire sorting station and the wire flipping station. The moving motor 331 provides power, and the moving transmission component 332 can be a synchronous pulley. The first mounting frame is connected to the synchronous belt through a pressure plate.

[0031] like Figure 1-6 As shown, in a preferred embodiment of the present invention, the crimping assembly 4 includes a guide mechanism 41 and a set of crimping mechanisms 42. The guide mechanism 41 includes a push cylinder 411 and a set of second guide components. The push cylinder 411 is mounted on a second mounting bracket 412. The output end of the push cylinder 411 is connected to a third mounting plate 413. The third mounting plate 413 is used to mount a set of crimping mechanisms 42. A set of second guide components is used to guide the third mounting plate 413 and the set of crimping mechanisms 42 to move along the Y-axis. The second slider of the second guide component is connected to the third mounting plate 413. The second slider is slidably connected to a second guide rail mounted on the second mounting bracket 412. A set of the flipping mechanisms 42 are respectively installed on the third mounting plate 413. Any flipping mechanism 42 drives the core wire 51 of the charging cable 5 clamped by the flipping claw 422 to flip. The flipping mechanism 42 includes a flipping swing air claw 421. The output end of the flipping swing air claw 421 is connected to a set of flipping claws 422 respectively. The flipping swing air claw 421 is used to drive a set of flipping claws 422 to move in the opposite direction so as to clamp or release the core wire 51 of the charging cable 5.

[0032] In this embodiment of the present invention, preferably, the guide mechanism 41 of the flipping assembly 4 is installed on the lower layer of the workbench 1. The push cylinder 411 in the guide mechanism 41 is used to push a set of flipping mechanisms 42 installed on the third mounting plate 413 to move along the Y-axis direction, that is, to push a set of flipping mechanisms 42 to the flipping station so as to clamp the core wires 51 at both ends of the charging cable 5, and guide the movement of each flipping mechanism 42 through the second guide assembly respectively; and the set of flipping mechanisms 42 can selectively clamp one of the core wires 51 of the charging cable 5 and flip it. The installation distance between the set of flipping mechanisms 42 can be the same as that of the charging cable at the splitting station. The spacing between the two ends of the charging cable 5 is the same, so that when the charging cable 5 is transported to the flipping station, the two ends of the charging cable 5 correspond to the core wires 51 respectively. This can be based on the images of the core wires 51 at both ends of the charging cable 5 collected by the image acquisition mechanism 24, i.e., the visual inspection device, at the wire separation station. When the color order of the core wires 51 at both ends of several charging cables 5 is not the same, the control system can output the acquisition results and then the system can identify the signal command that the core wires 51 at the left or right end of the charging cable 5 need to be flipped because the color order of the core wires 51 is different. After the wire moving component 3 moves the charging cable 5 from the wire separation station to the flipping station, a set of flipping machines will... The flipping penetrating grippers 421 of the structure 42 clamp both ends of the charging cable 5. After clamping, one of the flipping penetrating grippers 421 drives a set of flipping grippers 422 clamping the core wire 51 of the charging cable 5 to rotate 180 degrees, thereby completing the color sorting of the core wire 51 of the charging cable 5 to ensure that the color sorting of the core wire 51 at both ends of the charging cable 5 is consistent. The flipping can be performed during the process of conveying the charging cable 5 core wire 51 to the loading station while the flipping grippers 422 clamp the core wire of the charging cable 5. At this time, the flipping grippers 422 clamp the core wire of the charging cable, the first clamping mechanism 31 of the wire transfer assembly 3 clamps the wire part of the charging cable 5, and the second clamping mechanism 32 releases the core wire 51 of the charging cable 5. The charging cable 5 core wire 51 is clamped by the flipping mechanism 4. The flipping mechanism 42 can be used to move the charging cable 5 toward the loading fixture 6 of the loading station while the first clamping mechanism 31 of the wire transfer assembly 3 and the flipping mechanism 42 drive the charging cable 5 to move. This can improve the processing efficiency of the charging cable. The flipping swing gripper 421 is a pneumatic actuator that integrates rotation (swing) function and linear clamping (grabbing) function. Its rotation part is usually driven by a rotary cylinder to achieve a specific angle, i.e., 180 degrees rotation. The clamping part is similar to the principle of a finger cylinder. A set of flipping grippers 422 is driven by air pressure to open and close to achieve clamping or releasing.

[0033] like Figure 1-6As shown in the preferred embodiment of this utility model, the flipping assembly 4 further includes a lifting mechanism 43. The lifting mechanism 43 includes a lifting cylinder and a lifting locking block. The lifting cylinder is mounted on the workbench 1 via a lifting mounting plate. The lifting locking block is disposed on the lifting mounting plate. The lifting locking block is connected to the second mounting frame 412 via a lifting guide column. The output end of the lifting cylinder is connected to the lifting locking block. The lifting cylinder is used to drive the second mounting frame 412 and a set of flipping mechanisms 42 to move along the Z-axis direction.

[0034] In this embodiment of the present invention, preferably, the flipping mechanism 42 further includes a lifting mechanism 43 installed on the lower layer of the workbench 1. The lifting mechanism 43 mainly fixes the lifting cylinder to the lifting mounting plate with screws. The lifting mounting plate is also fixed to the workbench 1 with screws. The output end of the lifting cylinder, i.e., the end of the piston rod, is fixedly connected to the lifting locking block. The lifting locking block is connected to the second mounting frame 412 through a set of lifting guide columns so that the lifting cylinder drives the second mounting frame 412, the guide mechanism 41 installed on the second mounting frame 412, and a flipping mechanism by driving the lifting locking block. Mechanism 42 moves in the Z-axis direction, and the flipping mechanism 42 moves vertically and approaches the charging cable 5 core wire 51 on the feeding fixture 6. The lifting guide column can support and connect between the second mounting bracket 412 and the lifting locking block. When the color sorting of one end of the current charging cable 5 in the image acquired by the image acquisition mechanism 24 is inconsistent with the set conditions and inconsistent with the color sorting of the core wire 51 at the other end, it is necessary to reverse the color of the core wire 51 at one end of the charging cable 5. At this time, the wire transfer component 3 removes both ends of the charging cable 5 and the core wires 51 at both ends of the charging cable 5 from the wire splitting station and transports them to the flipping station for flipping. Under the lifting action of the lifting mechanism 43, mechanism 42 can move upward, so that the flipping claws 422 on the flipping mechanism 42 and the core wire 51 of the charging cable 5 clamped by the second clamping mechanism 32 on the cable transfer assembly 3 are at the same height. Then, under the push and guidance of the guide mechanism 41, the flipping claws 422 of the first flipping mechanism 42 can clamp the core wires 51 at both ends of the charging cable 5 respectively. The first flipping mechanism 42 clamps the core wires 51 at both ends of the charging cable 5 at the same time. At this time, the second clamping mechanism 32 of the cable transfer assembly 3 releases the core wires 51, but the first clamping mechanism 31 can always clamp the wire part of the charging cable 5. Under the action of the lifting mechanism 43, the flipping mechanism 42 clamps the core wire 51 and moves it down. During the downward movement, the wire part of the charging cable 5 clamped by the first clamping mechanism 31 moves down synchronously. When one of the flipping swinging claws 421 flips the end of the core wire 51 with incorrect color sorting, it moves towards the loading fixture under the drive of the lifting mechanism 43 and places the core wire 51 in the loading fixture 6. At this time, the color sorting process of the charging cable 5 core wire 51 with inconsistent color sorting is completed. Then, the conveyor chain connected to the loading fixture 6 transports the charging cable 5 with consistent color sorting of the core wire 51 to the next station.

[0035] like Figure 6 As shown in the preferred embodiment of the present invention, the charging cable transfer and color separation device further includes several feeding fixtures 6. The feeding fixture 6 includes an installation part 61 and a positioning part 62. The installation part 61 is provided with a first limiting groove and a second limiting groove. The first limiting groove is used to limit the wire part of the charging cable 5, and the second limiting groove is used to limit the core wire 51 part of the charging cable 5. The positioning part 62 is rotatably connected to the installation part 61 and is used to position the wire part of the charging cable 5.

[0036] In this embodiment of the utility model, preferably, the loading fixture 6 is a fixture for placing the charging cable 5. Several loading fixtures 6 can be provided, with at least one set for placing both ends of the charging cable 5. The loading fixture 6 can be installed on a conveyor line, which is installed on the workbench 1. When the image information acquired by the image acquisition mechanism 24 shows that the colors of the core wires 51 at both ends of the charging cable 5 are consistent and meet the set sorting conditions, the wire-shifting component 3 can directly transport the charging cable 5 from the wire-splitting station to the loading fixture via the conveyor line to the next processing station, namely the core wire 51 insulation removal station. When the images acquired by the image acquisition mechanism 24 show that the colors of the core wires 51 at both ends of the charging cable 5 are inconsistent, the wire-shifting component 3 transports the charging cable 5 from the wire-splitting station to the wire-turning station, where the wire-turning mechanism 42... As the guide mechanism 41 moves towards the core wire 51 of the charging cable 5, the lifting mechanism 43 drives the flipping mechanism 42 to approach the core wire 51. After the flipping mechanism 42 clamps the core wire 51 and moves downward, the rotating part of the flipping swing gripper 421 flips one end of the charging cable 5 with inconsistent color arrangement by 180 degrees, so that the color arrangement of the core wires 51 at both ends of the charging cable 5 is consistent. During the descent, the flipping mechanism rotates and places the charging cable 5 onto the loading fixture 6. At this time, the first limiting groove of the loading fixture 6 restricts the wire part of the charging cable 5 and positions the wire part of the charging cable 5 through the rotating positioning part 62. The second limiting groove restricts the movement of the two core wires 51 that have been separated at both ends of the charging cable 5. Then, the conveyor line transports the charging cable 5 on the loading fixture 6 to the next station for stripping the insulation of the core wire 51.

[0037] like Figure 7As shown in the preferred embodiment of this utility model, the wire splitting assembly 2 includes a set of wire splitting sliding mechanisms 21 and a wire splitting base mechanism 22. The set of wire splitting sliding mechanisms 21 is mounted on the wire splitting base mechanism 22, and the set of wire splitting sliding mechanisms 21 is used to separate the core wires 51 at both ends of the charging cable 5. The wire splitting sliding mechanism 21 includes a sliding cylinder 211, a third guide assembly, and a wire splitting piece 213. The sliding cylinder 211 is mounted on the wire splitting base mechanism 22, and the output end of the sliding cylinder 211 is connected to the wire splitting piece 213. The third slide rail of the third guide assembly is mounted on the wire splitting base mechanism 22, and the third slide rail is slidably connected to the third slider mounted on the wire splitting piece 213. The third guide assembly is used to guide the movement of the wire splitting piece 213. One end of the wire splitting piece 213 is movably inserted into the elastic cord straightening piece 212, and the elastic cord straightening piece 212 is mounted on the wire splitting base mechanism 22. The wire splitter mechanism 22 includes a wire splitter cylinder 221, an upper wire splitter 223, and a lower wire splitter 222. The output end of the wire splitter cylinder 221 is connected to the upper wire splitter 223 and the lower wire splitter 222 respectively. The wire splitter cylinder 221 is used to drive the upper wire splitter 223 and the lower wire splitter 222 to move in opposite directions to align the core wires 51 at both ends of the charging cable 5. The upper wire splitter 223 is provided with a set of pressure plates 2231, which are used to press the core wires 51 at both ends of the charging cable 5 located at the wire splitter station. The upper wire splitter 223 is provided with a window for visually observing the color of the core wires. The lower wire splitter 222 is used for installing a set of wire splitter sliding mechanisms 21.

[0038] In this embodiment of the present invention, preferably, the wire splitting assembly 2 mainly includes a wire splitting sliding mechanism 21 and a wire splitting seat mechanism 22. When a set of second wire clamping mechanisms 32 of the wire moving assembly 3 clamps both ends of the charging cable 5 that has been stripped of its outer sheath and transports it to the wire splitting station, the core wires 51 at both ends of the charging cable 5 are transported to the wire splitting station. At this time, a set of wire splitting sliding mechanisms 21 separates the two or more core wires 51 at both ends of the charging cable 5. The principle by which the wire splitting sliding mechanism 21 separates the core wires 51 can be that the sliding cylinder 211 drives the wire splitting plate 213 toward the charging cable at the wire splitting station. The two core wires 51 of the cable 5 move between each other, and the protrusion on the splitter plate 213 is inserted between the two core wires 51. The splitter cylinder 221 of the splitter seat mechanism 22 adjusts the distance between the splitter sliding mechanism 21 installed on the upper splitter seat 223 and the lower splitter seat 222. The end of the upper splitter seat 223 can be coplanar with the splitter plate 213 of the splitter sliding mechanism 21 on the lower splitter seat 222 to achieve positioning of the two ends of the charging cable 5 on the second clamping mechanism 32. The upper splitter seat 223 is also provided with a window for the image acquisition mechanism 24 to capture the color of the core wire for visual inspection. The camera captures the color sequence of the core wires at both ends of the charging cable. The sliding cylinder 211 of the wire-splitting mechanism 21 is connected to the wire-splitting plate 213 via a third guide component, facilitating the movement of the wire-splitting plate 213. One end of the wire-splitting plate 213 is connected to a fisheye bearing connected to the output end of the sliding cylinder 211 via a screw, allowing the sliding cylinder 211 to drive the wire-splitting plate 213 to move. The other end of the wire-splitting plate 213 is movably inserted into the elastic cord-strapping plate 212. The elastic cord-strapping plate 212 can position the core wire 51 of the charging cable 5, and can also be used to install... On the third slider of the third guide assembly, a spring is provided on the side of the elastic winding piece 212. One end of the spring is connected to the elastic winding piece 212, and the other end is connected to the sliding cylinder 411. When the upper splitter 422 moves down, it can press against the elastic winding piece 212, so that the elastic winding piece 212 moves down and exposes the splitter piece 213. The end of the splitter piece 213 is inverted V-shaped so that it can be inserted between the two core wires 51 to separate the two core wires 51. When the pressure piece 2231 of the upper splitter 223 presses the core wires 51 at both ends of the charging cable 5, the splitter piece 213 moves up and separates the core wires 51.

[0039] like Figure 7As shown, in a preferred embodiment of this utility model, the wire splitting assembly 2 further includes a wire straightening mechanism 23. The wire straightening mechanism 23 is used to straighten the core wires at both ends of the charging cable. The wire straightening mechanism 23 includes a first wire straightening cylinder 231 and a fourth guide assembly. The first wire straightening cylinder 231 is mounted on the workbench 1. The output end of the first wire straightening cylinder 231 is connected to a second wire straightening cylinder 233 mounted on the connecting plate 234 through a floating connector 232. The second wire straightening cylinder 233 is used to provide support for the movement of the output end of the first wire straightening cylinder 231. The fourth slider of the fourth guide assembly is connected to the connecting plate 234. The fourth slider is slidably connected to the fourth guide rail mounted on the workbench 1. The connecting plate 234 is used to mount the wire splitting seat mechanism 22. The fourth guide assembly is used to guide the movement of the wire splitting seat mechanism 22 and the wire splitting sliding mechanism 21.

[0040] In a preferred embodiment of this utility model, the wire separating assembly 2 is further provided with a wire-straightening mechanism 23 for straightening the core wires 51. The first wire-straightening cylinder 231 provides power to drive the wire-straightening mechanism to move along the axial direction of the core wires 51. This allows the wire-straightening plate 213 to separate the two core wires 51 after the wire-straightening plate 213 separates them, thus completely separating the exposed core wires 51 at both ends of the charging cable 5. The output end of the first wire-straightening cylinder 231 is connected to a second wire-straightening cylinder 233 on the connecting plate 234 where the wire-straightening base is installed. The first wire-straightening cylinder 231 is used to straighten the core wires 51 at both ends of the charging cable 5, and the second wire-straightening cylinder... 233 can be disconnected from the core wire 51. The second winding cylinder 233 can be a multi-position fixed cylinder, connected between the first winding cylinder 231 and the second winding cylinder 233 through a floating joint 232. It can provide stable support and guidance for the first winding cylinder 231, reduce jamming or wear that may occur due to load eccentricity, and allow the connecting plate 234 and the wire splitting sliding mechanism 21 on the connecting plate 234 to move along the length direction of the fourth guide rail, i.e., the axis direction of the core wire 51, so that the wire splitting piece 213 can straighten and separate the two core wires 51 to complete the wire processing before the copper wires in the core wire 51 are soldered.

[0041] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A charging cable repositioning and color-separation device, characterized in that, The charging cable shifting and color-separating device includes: The wire splitter assembly is set on the workbench and is used to separate the core wires at both ends of the charging cable. The wire splitter assembly is equipped with an image acquisition mechanism for acquiring images of the core wires of the charging cable at the wire splitter station. A wire transfer assembly is provided on a workbench and is used to transfer the two ends of the charging cable after the core wires have been separated to the wire flipping station. A wire flipping assembly is provided on a workbench. The wire flipping assembly is provided with a set of wire flipping claws. The set of wire flipping claws is used to clamp or release the core wires at both ends of the charging cable. The wire flipping assembly is used to flip the core wire clamped by any wire flipping claw to achieve the same color order of the core wires at both ends of the charging cable.

2. The charging cable shifting and color-separating device according to claim 1, characterized in that, The wire transfer assembly includes a first wire clamping mechanism and a second wire clamping mechanism, which are respectively disposed on a first mounting frame, and the first mounting frame is disposed on a workbench. The first wire clamping mechanism includes a first movable cylinder and a set of first wire clamping cylinders. The first movable cylinder is mounted on a first mounting bracket, and its output end is connected to a first mounting plate. The first mounting plate is used to mount the set of first wire clamping cylinders. The first movable cylinder is used to drive the first mounting plate and the set of first wire clamping cylinders to move along the Z-axis. The set of first wire clamping cylinders is used to clamp or release both ends of the charging cable. The output end of the first wire clamping cylinder is connected to a set of first wire clamping claws. The first wire clamping cylinder is used to drive the set of first wire clamping claws to move in the opposite direction to clamp or release the charging cable. The second wire clamping mechanism includes a second movable cylinder and a set of second wire clamping cylinders. The second movable cylinder is mounted on a first mounting bracket, and its output end is connected to a second mounting plate. The second mounting plate is used to mount the set of second wire clamping cylinders. The second movable cylinder is used to drive the second mounting plate and the set of second wire clamping cylinders to move along the Z-axis. The set of second wire clamping cylinders is used to clamp or release the core wires at both ends of the charging cable. The output end of the second wire clamping cylinder is connected to a set of second wire clamping claws. The second wire clamping cylinder is used to drive the set of second wire clamping claws to move in the opposite direction to clamp or release the core wires of the charging cable.

3. The charging cable shifting and color-separating device according to claim 2, characterized in that, The second wire clamping mechanism further includes a set of wire clamping plates, which are respectively mounted on the second wire clamping cylinder. The set of wire clamping plates is used to separate the core wires at both ends of the charging cable. The wire clamping plates are located between a set of second wire clamping claws so that the wire clamping plates can clamp or release the core wires with the second wire clamping claws respectively.

4. The charging cable shifting and color-separating device according to claim 2, characterized in that, The line-shifting assembly further includes a moving component, which includes a moving motor, a moving transmission component, and a first guide component. The moving motor is mounted on the workbench, and its output end is connected to the moving transmission component. The moving transmission component is connected to the first mounting frame, and it drives the first mounting frame, the first wire clamping mechanism, and the second wire clamping mechanism to move along the X-axis. The first slider of the first guide component is connected to the first mounting frame, and it is slidably connected to the first guide rail mounted on the workbench. The first guide component guides the first mounting frame, the first wire clamping mechanism, and the second wire clamping mechanism to move along the X-axis.

5. The charging cable shifting and color-separating device according to claim 1, characterized in that, The flipping assembly includes a guide mechanism and a set of flipping mechanisms. The guide mechanism includes a push cylinder and a set of second guide components. The push cylinder is mounted on a second mounting bracket, and the output end of the push cylinder is connected to a third mounting plate. The third mounting plate is used to mount a set of flipping mechanisms. A set of second guide components is used to guide the third mounting plate and the set of flipping mechanisms to move along the Y-axis. The second slider of the second guide component is connected to the third mounting plate, and the second slider is slidably connected to a second guide rail mounted on the second mounting bracket. A set of the flipping mechanisms are respectively installed on the third mounting plate. Any flipping mechanism drives the core wire of the charging cable clamped by the flipping claw to flip. The flipping mechanism includes a flipping swing air claw. The output end of the flipping swing air claw is respectively connected to a set of flipping claws. The flipping swing air claw is used to drive a set of flipping claws to move in opposite directions in order to clamp or release the core wire of the charging cable.

6. The charging cable shifting and color-separating device according to claim 1, characterized in that, The flipping assembly also includes a lifting mechanism, which includes a lifting cylinder and a lifting locking block. The lifting cylinder is mounted on the workbench via a lifting mounting plate, and the lifting locking block is disposed on the lifting mounting plate. The lifting locking block is connected to the second mounting frame via a lifting guide column. The output end of the lifting cylinder is connected to the lifting locking block. The lifting cylinder is used to drive the second mounting frame and a set of flipping mechanisms to move along the Z-axis.

7. The charging cable shifting and color-separating device according to claim 1, characterized in that, The wire splitting assembly includes a set of wire splitting sliding mechanisms and a wire splitting base mechanism. The set of wire splitting sliding mechanisms is mounted on the wire splitting base mechanism, and each set is used to separate the core wires at both ends of the charging cable. Each wire splitting sliding mechanism includes a sliding cylinder, a third guide assembly, and a wire splitting plate. The sliding cylinder is mounted on the wire splitting base mechanism, and its output end is connected to the wire splitting plate. The third guide assembly's third slide rail is mounted on the wire splitting base mechanism, and the third slide rail is slidably connected to a third slider mounted on the wire splitting plate. The third guide assembly guides the movement of the wire splitting plate. One end of the wire splitting plate is movably inserted into an elastic cord straightener, which is mounted on the wire splitting base mechanism. The wire splitter mechanism includes a wire splitter cylinder, an upper wire splitter, and a lower wire splitter. The output end of the wire splitter cylinder is connected to the upper wire splitter and the lower wire splitter respectively. The wire splitter cylinder is used to drive the upper wire splitter and the lower wire splitter to move in opposite directions to align the core wires at both ends of the charging cable. The upper wire splitter is provided with a set of wire pressing plates, which are used to press the core wires at both ends of the charging cable located at the wire splitter station. The upper wire splitter is provided with a window for visually observing the color of the core wires. The lower wire splitter is used to install a set of wire splitter sliding mechanisms.

8. The charging cable shifting and color-separating device according to claim 7, characterized in that, The cable splitter assembly also includes a cable straightening mechanism for straightening the core wires at both ends of the charging cable. The cable straightening mechanism includes a first cable straightening cylinder and a fourth guide assembly. The first cable straightening cylinder is mounted on the workbench, and its output end is connected to a second cable straightening cylinder mounted on a connecting plate via a floating connector. The second cable straightening cylinder provides support for the movement of the output end of the first cable straightening cylinder. The fourth slider of the fourth guide assembly is connected to the connecting plate, and the fourth slider is slidably connected to a fourth guide rail mounted on the workbench. The connecting plate is used to mount the cable splitter mechanism, and the fourth guide assembly guides the movement of the cable splitter mechanism and the cable splitting sliding mechanism.

9. The charging cable shifting and color-separating device according to claim 1, characterized in that, The charging cable transfer and color separation device also includes several feeding fixtures. The feeding fixtures are used to place the charging cables. The feeding fixtures include an installation part and a positioning part. The installation part is provided with a first limiting groove and a second limiting groove. The first limiting groove is used to limit the wire part of the charging cable, and the second limiting groove is used to limit the core wire part of the charging cable. The positioning part is rotatably connected to the installation part and is used to position the wire part of the charging cable.

Images