Metal part sorting conveying tool
Patent Information
- Application Number
- CN202522823546.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-31
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-31
AI Technical Summary
[0002]在对零部件进行加工时需要对其进行缺陷进行检测分拣，并对分拣后的零件进行分类运输，现有的零件分拣工装，大多为传送带配合人工对零件进行半自动检测分拣，对零件的分拣效率较低，且对分拣后的零件不便于进行自动化分类运输，需要借助人工对零件进行分拣收纳，不利于零件的大批量自动化分拣运输，分拣工装的实用性不佳，为此，我们提出了一种金属零件分拣输送工装，用于解决上述问题
1.通过第一转运机构对金属零件转运操作，过程中，通过缺陷检测摄像机对金属零件进行缺陷检测，通过推料机构和分隔机构配合将有缺陷金属零件推送到第二转运机构上，通过第二转运机构和第二下料机构配合对有缺陷金属零件进行下料转运，通过第一下料机构对合格金属零件进行下料运输，以上机构配合，能够对金属零件进行自动化分拣运输，提高了分拣操作的效率，在实际使用时，可以根据分拣需求添加多组缺陷检测摄像机和第二转运机构，并匹配相同组别的推料机构和分隔机构，能够对金属零件多种类分拣操作，能够适应金属零件的大批量自动化分拣运输，提高了分拣运输工装的实用性；
Smart Images
Figure CN224894927U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of parts sorting technology, and in particular to a metal parts sorting and conveying fixture. Background Technology
[0002] When processing parts, it is necessary to detect and sort them for defects, and then classify and transport the sorted parts. Most existing parts sorting fixtures are semi-automatic, consisting of conveyor belts and manual labor, which results in low sorting efficiency and makes it difficult to automate the classification and transportation of sorted parts. Manual sorting and storage of the parts is still required, which is not conducive to the large-scale automated sorting and transportation of parts. Therefore, the practicality of the sorting fixtures is poor. To address these issues, we propose a metal parts sorting and conveying fixture. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a metal parts sorting and conveying tool.
[0004] The present invention solves its technical problem through the following technical solution: It includes a frame, a support frame fixed to the outside of the frame by bolts, a defect detection camera fixed to one side of the support frame by bolts, a feeding mechanism on the top of the frame, a first transfer mechanism on one side of the feeding mechanism, the first transfer mechanism including a mounting frame A, the mounting frame A fixed to the top of the frame by bolts, a rotating disk A fixed to the top of the mounting frame A, a limit ring A fixed to the top of the rotating disk A, a stepper motor A fixed to the inner wall of the mounting frame A by bolts, a drive shaft A at the output end of the stepper motor A, a drive bracket A fixed to the outside of the drive shaft A, a drive slip ring A fixed to the top of the drive bracket A, a positioning turntable A fixed to the outside of the drive slip ring A, and a pushing mechanism on the top of the first transfer mechanism. The pushing mechanism includes a mounting column, which is fixed to the top of the frame by bolts. A dual-axis cylinder is fixed to one side of the mounting column, and a pushing block is fixed to one end of the dual-axis cylinder. A separating mechanism is provided on the top of the limiting ring A. A second transfer mechanism is provided on one side of the separating mechanism. A first unloading mechanism is provided on the outside of the first transfer mechanism, and a second unloading mechanism is provided on the outside of the second transfer mechanism.
[0005] As a further improvement of this utility model, a control host is provided on one side of the frame.
[0006] As a further embodiment of this utility model: the feeding mechanism includes a mounting bracket A, which is fixed to the top of the frame by bolts. A conveyor A is provided on the top of the mounting bracket A, and a guide plate is fixed on the top of the conveyor A.
[0007] As a further embodiment of this utility model: the separating mechanism includes a mounting slide, the mounting slide is fixed to the top of the limiting ring A, an electric telescopic rod is fixed to the top of the mounting slide, a drive plate is fixed to the bottom of the electric telescopic rod, a separating plate is fixed to the bottom of the drive plate, and a guide groove is fixed to the outer side of the rotating disk A.
[0008] As a further improvement of this utility model: a limiting slide post is fixed to the top of the drive plate, and the limiting slide post is slidably connected to the mounting slide.
[0009] As a further embodiment of this utility model: the second transfer mechanism includes a mounting frame B, which is fixed to the top of the machine frame by bolts. A rotating disk B is fixed to the top of the mounting frame B, and a limiting ring B is fixed to the top of the rotating disk B. A stepper motor B is fixed to the inner wall of the mounting frame B by bolts. A drive shaft B is provided at the output end of the stepper motor B. A drive bracket B is fixed to the outer side of the drive shaft B. A drive slip ring B is fixed to the outer side of the drive bracket B. A positioning turntable B is fixed to the outer side of the drive slip ring B.
[0010] As a further embodiment of this utility model: the first feeding mechanism includes a mounting bracket B, which is fixed to the top of the frame by bolts. A conveyor B is provided on the top of the mounting bracket B, and a support side plate A is fixed on the top of the conveyor B.
[0011] As a further embodiment of this utility model: the second feeding mechanism includes a mounting bracket C, which is fixed to the top of the frame by bolts. A conveyor C is fixed to the top of the mounting bracket C, and a support side plate B is fixed to the top of the conveyor C.
[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of this utility model are: 1. The metal parts are transferred through the first transfer mechanism. During the process, a defect detection camera detects defects in the metal parts. The defective metal parts are pushed to the second transfer mechanism through the cooperation of the pushing mechanism and the separating mechanism. The defective metal parts are then unloaded and transferred through the cooperation of the second transfer mechanism and the second unloading mechanism. The qualified metal parts are unloaded and transported through the first unloading mechanism. The cooperation of these mechanisms enables automated sorting and transportation of metal parts, improving the efficiency of sorting operations. In actual use, multiple sets of defect detection cameras and second transfer mechanisms can be added according to sorting requirements, and the same set of pushing mechanisms and separating mechanisms can be matched to enable sorting operations of various types of metal parts. This can adapt to the large-scale automated sorting and transportation of metal parts, improving the practicality of sorting and transportation tooling. 2. By setting up a separation mechanism, when it is necessary to push defective metal parts, the electric telescopic rod drives the drive plate to move up, which in turn drives the separation plate to move up. The metal parts can smoothly pass through the guide chute into the second transfer mechanism. When no defects are detected in the metal parts, the separation plate separates one end of the guide chute, ensuring the stability of the metal parts transfer operation. 3. By setting a limit sliding column to limit the up and down movement of the drive plate, the stability of the separation operation is ensured. Attached Figure Description
[0013] Figure 1 A schematic diagram of an isometric structure according to an embodiment of the present invention is shown; Figure 2 A schematic diagram of an isometric sectional view of a structure according to an embodiment of the present invention is shown; Figure 3 The present invention provides an embodiment of the present invention. Figure 2 Enlarged structural diagram of part A in the middle; Figure 4 A schematic diagram of the left sectional view of the structure according to an embodiment of the present invention is shown; Figure 5 The present invention provides an embodiment of the present invention. Figure 4 Enlarged structural diagram of section B in the middle; Figure 6 A schematic diagram of the right sectional view of the structure according to an embodiment of the present invention is shown; Figure 7 A partial structural schematic diagram according to an embodiment of the present invention is shown.
[0014] Legend: 100 Frame, 110 Control Host, 120 Support Frame, 130 Defect Detection Camera, 210 Mounting Bracket A, 220 Conveyor A, 230 Guide Side Plate, 310 Mounting Frame A, 320 Rotary Disk A, 330 Limiting Ring A, 340 Stepper Motor A, 341 Drive Shaft A, 350 Drive Bracket A, 360 Drive Slip Ring A, 370 Positioning Turntable A, 410 Mounting Column, 420 Dual-Axis Cylinder, 430 Push Block, 510 Mounting Slide, 5 20 Electric telescopic rod, 530 drive plate, 531 limiting slide column, 540 partition plate, 550 guide chute, 610 mounting frame B, 620 rotary disk B, 630 limiting ring B, 640 stepper motor B, 641 drive shaft B, 650 drive bracket B, 660 drive slip ring B, 670 positioning turntable B, 710 mounting bracket B, 720 conveyor B, 730 support side plate A, 810 mounting bracket C, 820 conveyor C, 830 support side plate B. Detailed Implementation
[0015] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0016] In the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "sleeved / connected," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] Please see Figure 1-7This utility model provides a technical solution: it includes a frame 100, a control host 110 is provided on one side of the frame 100, a support frame 120 is fixed to the outside of the frame 100 by bolts, a defect detection camera 130 is fixed to one side of the support frame 120 by bolts, a feeding mechanism is provided on the top of the frame 100, a first transfer mechanism is provided on one side of the feeding mechanism, the first transfer mechanism includes a mounting frame A310, a rotating disk A320 and a limiting ring A330, a stepper motor A340 is fixed to the inner wall of the mounting frame A310 by bolts, a drive shaft A341 is provided at the output end of the stepper motor A340, a drive bracket A350 is fixed to the outside of the drive shaft A341, a drive slip ring A360 is fixed to the top of the drive bracket A350, a positioning turntable A370 is fixed to the outside of the drive slip ring A360, and a pushing mechanism is provided on the top of the first transfer mechanism; The pushing mechanism includes a mounting column 410, a dual-axis cylinder 420, and a pushing block 430. A separating mechanism is provided at the top of the limiting ring A330. A second transfer mechanism is provided on one side of the separating mechanism. A first unloading mechanism is provided outside the first transfer mechanism, and a second unloading mechanism is provided outside the second transfer mechanism. The metal parts are transferred via the first transfer mechanism. During this process, a defect detection camera 130 detects defects in the metal parts. The pushing mechanism and separating mechanism work together to push defective metal parts onto the second transfer mechanism. The second transfer mechanism and the second unloading mechanism work together to unload and transfer the defective metal parts. The first unloading mechanism unloads and transports qualified metal parts. This combination of mechanisms enables automated sorting and transport of metal parts, improving the efficiency of the sorting operation. In actual use, multiple sets of defect detection cameras 130 and second transfer mechanisms can be added according to sorting requirements, and matching pushing mechanisms and separating mechanisms of the same group can be used. This allows for sorting of various types of metal parts and can adapt to large-scale automated sorting and transport of metal parts, improving the practicality of the sorting and transport tooling.
[0019] Specifically, the feeding mechanism includes a mounting bracket A210, which is fixed to the top of the frame 100 by bolts. A conveyor A220 is provided on the top of the mounting bracket A210, and a guide side plate 230 is fixed on the top of the conveyor A220. By providing the feeding mechanism, the conveyor A220 and the guide side plate 230 work together to limit the transport of metal parts, and the metal parts can be moved one by one to the positioning turntable A370.
[0020] Specifically, the separating mechanism includes a mounting slide 510, which is fixed to the top of the limiting ring A330. An electric telescopic rod 520 is fixed to the top of the mounting slide 510, a drive plate 530 is fixed to the bottom of the electric telescopic rod 520, and a separating plate 540 is fixed to the bottom of the drive plate 530. A guide trough 550 is fixed to the outer side of the rotating disk A320. By providing the separating mechanism, when a defective metal part needs to be pushed, the electric telescopic rod 520 drives the drive plate 530 upward, which in turn drives the separating plate 540 upward. The metal part can then smoothly pass through the guide trough 550 into the second transfer mechanism. If no defect is detected in the metal part, the separating plate 540 separates one end of the guide trough 550, ensuring the stability of the metal part transfer operation.
[0021] Specifically, a limiting slide post 531 is fixed to the top of the drive plate 530, and the limiting slide post 531 is slidably connected to the mounting slide 510; by setting the limiting slide post 531, the up and down movement of the drive plate 530 is limited and supported, ensuring the stability of the separation operation.
[0022] Specifically, the second transfer mechanism includes a mounting frame B610, which is bolted to the top of the frame 100. A rotating disk B620 is fixed to the top of the mounting frame B610, and a limit ring B630 is fixed to the top of the rotating disk B620. A stepper motor B640 is bolted to the inner wall of the mounting frame B610. A drive shaft B641 is provided at the output end of the stepper motor B640, and a drive bracket B650 is fixed to the outer side of the drive shaft B641. A drive slip ring B660 is fixed to the outer side of the frame B650, and a positioning turntable B670 is fixed to the outer side of the drive slip ring B660. A second transfer mechanism is provided, and a pushing mechanism pushes defective metal parts onto the positioning turntable B670. A stepper motor B640 drives the drive shaft B641 to rotate, and the rotation of the drive shaft B641 drives the drive bracket B650 and the drive slip ring B660 to rotate, thereby driving the positioning turntable B670 to rotate. The positioning turntable B670 performs an automated transfer operation on the defective metal parts.
[0023] Specifically, the first unloading mechanism includes a mounting bracket B710, which is fixed to the top of the frame 100 by bolts. A conveyor B720 is installed on the top of the mounting bracket B710, and a support side plate A730 is fixed on the top of the conveyor B720. With the first unloading mechanism, qualified metal parts are transferred to the conveyor B720 via the positioning turntable A370. The qualified metal parts are unloaded and transported by the cooperation of the conveyor B720 and the support side plate A730.
[0024] Specifically, the second unloading mechanism includes a mounting bracket C810, which is fixed to the top of the frame 100 by bolts. A conveyor C820 is fixed to the top of the mounting bracket C810, and a support side plate B830 is fixed to the top of the conveyor C820. With the second unloading mechanism, defective metal parts are transferred to the conveyor C820 via a positioning turntable B670. The conveyor C820 and the support side plate B830 cooperate to unload and transport the defective metal parts.
[0025] Working Principle: During use, the host machine 110 controls the operation of the tooling. The conveyor A220 and the guide side plate 230 work together to limit and transport metal parts, moving them one by one to the positioning turntable A370. The stepper motor A340 drives the drive shaft A341 to rotate, which in turn rotates the drive bracket A350 and the drive slip ring A360. The drive slip ring A360 then rotates the positioning turntable A370, which performs the metal part transfer operation. During this process, a defect detection camera 130 detects defects in the metal parts. When it is necessary to push defective metal parts, the electric telescopic rod 520 moves the drive plate 530 upward, which in turn moves the partition plate 540 upward. The dual-axis cylinder 420 then... The pusher block 430 moves, pushing defective metal parts onto the positioning turntable B670. A stepper motor B640 drives the drive shaft B641 to rotate, which in turn rotates the drive bracket B650 and the drive slip ring B660, thus rotating the positioning turntable B670. The positioning turntable B670 performs automated transfer of defective metal parts. The positioning turntable A370 transfers qualified metal parts to the conveyor B720. The conveyor B720 and the support side plate A730 work together to unload and transport the qualified metal parts. The positioning turntable B670 transfers defective metal parts to the conveyor C820, which, in conjunction with the support side plate B830, unloads and transports the defective metal parts.
[0026] The motor involved in the embodiments, its matching control system, electromagnetic switch and pipeline circuit can also be provided by the manufacturer. Apart from that, the power supply module, circuit and electronic components and control module involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve any improvement to the internal structure and method.
[0027] Although the present invention discloses embodiments and accompanying drawings, those skilled in the art will understand that various substitutions, variations and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and accompanying drawings.
Claims
1. A metal parts sorting and conveying fixture, characterized in that, The system includes a frame (100), a support frame (120) fixed to the outside of the frame (100) by bolts, a defect detection camera (130) fixed to one side of the support frame (120) by bolts, a feeding mechanism on the top of the frame (100), and a first transfer mechanism on one side of the feeding mechanism. The first transfer mechanism includes a mounting frame A (310), which is fixed to the top of the frame (100) by bolts. A rotating disk A (320) is fixed to the top of the mounting frame A (310). A limiting ring A (330) is fixed to the top of the turntable A (320). A stepper motor A (340) is fixed to the inner wall of the mounting frame A (310) by bolts. A drive shaft A (341) is provided at the output end of the stepper motor A (340). A drive bracket A (350) is fixed to the outside of the drive shaft A (341). A drive slip ring A (360) is fixed to the top of the drive bracket A (350). A positioning turntable A (370) is fixed to the outside of the drive slip ring A (360). A pushing mechanism is provided at the top of the first transfer mechanism. The pushing mechanism includes a mounting column (410), which is fixed to the top of the frame (100) by bolts. A dual-axis cylinder (420) is fixed to one side of the mounting column (410), and a pushing block (430) is fixed to one end of the dual-axis cylinder (420). A separating mechanism is provided on the top of the limiting ring A (330), and a second transfer mechanism is provided on one side of the separating mechanism. A first unloading mechanism is provided on the outside of the first transfer mechanism, and a second unloading mechanism is provided on the outside of the second transfer mechanism.
2. The metal parts sorting and conveying fixture according to claim 1, characterized in that, A control host (110) is provided on one side of the rack (100).
3. The metal parts sorting and conveying fixture according to claim 1, characterized in that, The feeding mechanism includes a mounting bracket A (210), which is fixed to the top of the frame (100) by bolts. A conveyor A (220) is provided on the top of the mounting bracket A (210), and a guide side plate (230) is fixed on the top of the conveyor A (220).
4. The metal parts sorting and conveying fixture according to claim 1, characterized in that, The separating mechanism includes a mounting slide (510), which is fixed to the top of the limiting ring A (330). An electric telescopic rod (520) is fixed to the top of the mounting slide (510), a drive plate (530) is fixed to the bottom of the electric telescopic rod (520), a separating plate (540) is fixed to the bottom of the drive plate (530), and a guide groove (550) is fixed to the outer side of the rotating disk A (320).
5. A metal parts sorting and conveying fixture according to claim 4, characterized in that, The top of the drive plate (530) is fixed with a limiting slide (531), which is slidably connected to the mounting slide (510).
6. The metal parts sorting and conveying fixture according to claim 1, characterized in that, The second transfer mechanism includes a mounting frame B (610), which is fixed to the top of the frame (100) by bolts. A rotating disk B (620) is fixed to the top of the mounting frame B (610), and a limiting ring B (630) is fixed to the top of the rotating disk B (620). A stepper motor B (640) is fixed to the inner wall of the mounting frame B (610) by bolts. A drive shaft B (641) is provided at the output end of the stepper motor B (640). A drive bracket B (650) is fixed to the outside of the drive shaft B (641), and a drive slip ring B (660) is fixed to the outside of the drive bracket B (650). A positioning turntable B (670) is fixed to the outside of the drive slip ring B (660).
7. A metal parts sorting and conveying fixture according to claim 1, characterized in that, The first feeding mechanism includes a mounting bracket B (710), which is fixed to the top of the frame (100) by bolts. A conveyor B (720) is provided on the top of the mounting bracket B (710), and a support side plate A (730) is fixed on the top of the conveyor B (720).
8. A metal parts sorting and conveying fixture according to claim 7, characterized in that, The second unloading mechanism includes a mounting bracket C (810), which is fixed to the top of the frame (100) by bolts. A conveyor C (820) is fixed to the top of the mounting bracket C (810), and a support side plate B (830) is fixed to the top of the conveyor C (820).