A surface cleaning device for veneered density boards
Patent Information
- Application Number
- CN202522482232.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-24
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-24
AI Technical Summary
[0005]本实用新型的目的在于提供一种贴面密度板的表面清理装置,通过加热机构和刮除机构的相互配合,解决了现有技术中的清理装置在使用过程中,对于顽固性粘附污垢清理效果差的问题
[0015]1.本实用新型通过设置加热机构,能够对贴面密度板本体表面的顽固污垢进行温和加热,使其软化或降低附着力,为后续机械清理创造有利条件,有效解决了传统清理装置对固化污垢清理效果差的问题,刮除机构与加热机构的协同作用,在加热后立即由刮板对板面进行刮除清理,清理效率高且彻底,同时设置清洁板与收集组件,可自动清除刮板上粘附的污物并集中收集,提高了清理过程的连续性和自动化程度。
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Figure CN224894971U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of veneer MDF production technology, and in particular relates to a surface cleaning device for veneer MDF. Background Technology
[0002] Veneered MDF, a type of engineered wood product widely used in furniture manufacturing and interior decoration, typically has a decorative veneer to enhance its appearance and durability. During production, storage, and transportation, the surface of veneered MDF is easily contaminated with loose dirt such as dust and debris, as well as more stubborn stains, such as glue residue from the production line, oil-based pen marks and stubborn sticky substances picked up during handling, or hardened stains formed under specific conditions. Therefore, cleaning equipment is needed to clean veneered MDF.
[0003] Existing cleaning devices generally employ automated or semi-automated systems. The core working principle of these devices typically combines negative pressure suction with mechanical brushing. Specifically, a blower system generates negative pressure, using suction ports to remove non-adhesive contaminants such as floating dust and loose particles from the board surface. Simultaneously, a motor-driven rotating cleaning brush sweeps across the board surface to remove more firmly adhering dirt. This combination of negative pressure suction and rotating brushing is highly effective at cleaning conventional dust and loosely adhered particles, offering advantages such as high efficiency and relatively low cost. However, it is less effective at cleaning dried, hardened, or stubbornly adherent dirt on the board surface, requiring manual cleaning and impacting the production of veneered MDF.
[0004] To address this issue, we provide a surface cleaning device for laminated MDF to solve the aforementioned problems. Utility Model Content
[0005] The purpose of this invention is to provide a surface cleaning device for laminated MDF, which solves the problem of poor cleaning effect for stubborn dirt in existing cleaning devices by the cooperation of heating mechanism and scraping mechanism.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.
[0007] This utility model relates to a surface cleaning device for veneered MDF, comprising a cleaning frame, a veneered MDF body disposed on one side of the cleaning frame, a driving clamping mechanism disposed at the bottom of the veneered MDF body, a heating mechanism disposed at the bottom of the cleaning frame, the heating mechanism comprising an insulation shell fixedly connected to the bottom of the cleaning frame, a heating plate fixedly connected to the top of the insulation shell, and a heat-conducting plate disposed at the bottom of the heating plate; a scraping mechanism disposed on one side of the insulation shell, the scraping mechanism comprising a bracket fixedly connected to one side of the cleaning frame, a scraper fixedly connected to the bottom of the bracket, a fixing frame fixedly connected to the top of the cleaning frame, a cylinder fixedly connected to the bottom of the fixing frame, a cleaning plate fixedly connected to the output end of the cylinder, and a collection component disposed on one side of the cleaning plate.
[0008] The present invention is further configured such that the collection assembly includes a collection shell disposed on one side of the cleaning plate, a mounting plate fixedly connected to one side of the collection shell, and a fixing plate disposed on the top of the mounting plate.
[0009] The present invention is further configured such that the driving clamping mechanism includes a base plate fixedly connected to the bottom of the cleaning rack, a groove formed on the top of the base plate, a motor rotatably connected to one side of the base plate, a threaded rod fixedly connected to the output end of the motor, a threaded sleeve threadedly connected to the surface of the threaded rod, a support frame fixedly connected to the top of the threaded sleeve, a hydraulic cylinder fixedly connected to one side of the support frame, a clamping plate fixedly connected to the output end of the hydraulic cylinder, and a protective filter cartridge disposed on the surface of the motor.
[0010] The present invention is further configured such that a slider is fixedly connected to the bottom of the threaded sleeve, and the slider is slidably connected to the bottom of the groove.
[0011] The present invention is further configured such that the heat-conducting plate is fixedly connected to the heat-insulating shell, and the bottom of the heat-conducting plate is flush with the bottom of the heat-insulating shell.
[0012] The present invention is further configured such that the bottom of the scraper and the top of the veneer density board body are located on the same horizontal plane, and the cleaning plate is in contact with the scraper.
[0013] The present invention is further configured such that the protective filter cartridge is fixedly connected to the base plate, and the motor is fixedly connected to one side of the inside of the protective filter cartridge.
[0014] The present invention has the following beneficial effects.
[0015] 1. This utility model, by setting up a heating mechanism, can gently heat the stubborn dirt on the surface of the veneer MDF body, softening it or reducing its adhesion, creating favorable conditions for subsequent mechanical cleaning. It effectively solves the problem of poor cleaning effect of traditional cleaning devices on solidified dirt. The synergistic effect of the scraping mechanism and the heating mechanism allows the scraper to scrape and clean the board surface immediately after heating, resulting in high cleaning efficiency and thoroughness. At the same time, the cleaning plate and collection component can automatically remove the dirt adhering to the scraper and collect it, improving the continuity and automation of the cleaning process.
[0016] 2. This utility model realizes automatic clamping and translational conveying of the veneer MDF body through a drive clamping mechanism, and integrates functions such as heating, scraping and collection into one. It has a compact structure, is easy to operate, and significantly improves the efficiency and consistency of surface cleaning of the veneer MDF body. It is suitable for continuous operation on the production line.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0019] Figure 1 This is a perspective view of a surface cleaning device for veneered MDF.
[0020] Figure 2 This is a cross-sectional view of the base plate in a surface cleaning device for veneered MDF.
[0021] Figure 3 This is a cross-sectional view of the insulation shell in a surface cleaning device for laminated MDF.
[0022] Figure 4 This is a diagram showing the movement of a movable frame in a surface cleaning device for veneered MDF.
[0023] Figure 5 This is a top view of a movable frame in a surface cleaning device for veneered MDF.
[0024] In the attached diagram: 1. Cleaning frame; 2. PVC veneer body; 3. Drive clamping mechanism; 31. Base plate; 32. Groove; 33. Motor; 34. Threaded rod; 35. Threaded sleeve; 36. Support frame; 37. Hydraulic cylinder; 38. Clamping plate; 39. Protective filter cartridge; 4. Heating mechanism; 41. Insulation shell; 42. Heating plate; 43. Heat-conducting plate; 5. Scraping mechanism; 51. Bracket; 52. Scraper; 53. Fixing frame; 54. Cylinder; 55. Cleaning plate; 56. Collection assembly; 561. Collection shell; 562. Mounting plate; 563. Fixing plate; 6. Slider. Detailed Implementation
[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments. Example
[0026] Please see Figures 1-5 This utility model is a surface cleaning device for veneered MDF, including a cleaning frame 1, a veneered MDF body 2 on one side of the cleaning frame 1, a driving clamping mechanism 3 at the bottom of the veneered MDF body 2; a heating mechanism 4 at the bottom of the cleaning frame 1, the heating mechanism 4 including a heat insulation shell 41 fixedly connected to the bottom of the cleaning frame 1, a heating plate 42 fixedly connected to the top of the heat insulation shell 41, and a heat conducting plate 43 at the bottom of the heating plate 42; a scraping mechanism 5 on one side of the heat insulation shell 41, the scraping mechanism 5 including a bracket 51 fixedly connected to one side of the cleaning frame 1, a scraper 52 fixedly connected to the bottom of the bracket 51, a fixing frame 53 fixedly connected to the top of the cleaning frame 1, a cylinder 54 fixedly connected to the bottom of the fixing frame 53, a cleaning plate 55 fixedly connected to the output end of the cylinder 54, and a collection component 56 on one side of the cleaning plate 55.
[0027] As a preferred embodiment of the above: the veneer MDF body 2 is a common wood-based panel material. A temperature sensor is fixedly connected to the top of the insulation shell 41, and a detection probe is fixedly connected to the bottom of the temperature sensor. The bottom of the detection probe extends into the interior of the insulation shell 41, and the detection probe is fixedly connected to the insulation shell 41. The veneer MDF body 2, the temperature sensor, and the detection probe are all existing mature technologies, and will not be described in detail here. The bottom of the cylinder 54 extends through to the bottom of the bracket 51 and is connected to the cleaning plate 55. The cleaning frame 1 carries the heating mechanism 4 and the scraping mechanism 5, etc., to ensure structural stability and functional coordination. The heating mechanism 4 is used to soften stubborn dirt on the surface of the veneer MDF body 2. The scale is easily scraped off later. The heat insulation shell 41 reduces heat loss and improves heating efficiency. The heating plate 42 generates heat to provide a heat source for the heat-conducting plate 43. The heat-conducting plate 43 evenly transfers heat to the surface of the veneer MDF to achieve gentle heating and avoid local overheating damage to the board surface. The scraping mechanism 5 is responsible for removing the scale softened by heating to ensure the board surface is clean. The bracket 51 supports the scraper 52, which directly scrapes off the softened scale on the board surface. The fixing frame 53 is equipped with a cylinder 54 to provide support for up and down movement. The cylinder 54 drives the cleaning plate 55 to move up and down to clean the surface of the scraper 52. The cleaning plate 55 cleans the scale attached to the scraper 52. The collection component 56 collects the scraped scale for centralized treatment. Example
[0028] Please see Figures 1-5Based on Embodiment 1, the collection assembly 56 includes a collection shell 561 disposed on one side of the cleaning plate 55, a mounting plate 562 fixedly connected to one side of the collection shell 561, and a fixing plate 563 disposed on the top of the mounting plate 562. The drive clamping mechanism 3 includes a base plate 31 fixedly connected to the bottom of the cleaning rack 1, a groove 32 formed on the top of the base plate 31, a motor 33 rotatably connected to one side of the base plate 31, a threaded rod 34 fixedly connected to the output end of the motor 33, a threaded sleeve 35 threadedly connected to the surface of the threaded rod 34, a support frame 36 fixedly connected to the top of the threaded sleeve 35, and a support frame 36 fixedly connected to the top of the support frame 36. The hydraulic cylinder 37 on one side of the support frame 36 is fixedly connected to the output end of the hydraulic cylinder 37, the protective filter cartridge 39 is set on the surface of the motor 33, the bottom of the threaded sleeve 35 is fixedly connected to the slider 6, the slider 6 is slidably connected to the bottom of the groove 32, the heat conduction plate 43 is fixedly connected to the heat insulation shell 41, the bottom of the heat conduction plate 43 is flush with the bottom of the heat insulation shell 41, the bottom of the scraper 52 is on the same horizontal plane as the top of the surface density board body 2, the cleaning plate 55 is in contact with the scraper 52, the protective filter cartridge 39 is fixedly connected to the bottom plate 31, and the motor 33 is fixedly connected to one side of the inside of the protective filter cartridge 39.
[0029] As a preferred embodiment of the above: the mounting plate 562 and the fixing plate 563 are fixedly connected by bolts; the output end of the motor 33 is rotatably connected to the base plate 31 via a bearing; the end of the threaded rod 34 away from the motor 33 is rotatably connected to the inside of the groove 32 via a bearing; a connecting plate is fixedly connected to one side of the base plate 31; a fixing hole is provided on the top of the connecting plate; a groove adapted to the slider 6 is provided at the bottom of the groove 32; the drive clamping mechanism 3 is used to fix and convey the veneer density board body 2 to realize an automated cleaning process; the base plate 31 provides the mounting foundation and supports... The system includes a motor 33 and a threaded rod 34, among other transmission components. The motor 33 provides power to drive the threaded rod 34 to rotate, enabling the surface-mounted MDF body 2 to move horizontally. The threaded rod 34 and threaded sleeve 35 convert the rotational motion of the motor 33 into linear motion, pushing the support frame 36 to move. The support frame 36 connects the clamping components and the transmission components to transmit power. The hydraulic cylinder 37 and clamping plate 38 clamp and fix the surface-mounted MDF body 2 to prevent it from shifting during cleaning. The protective filter cartridge 39 protects the motor 33 from dust and debris contamination, extending its service life.
[0030] The working principle of this utility model is as follows: First, the veneer MDF body 2 is placed between the clamping plates 38 of the drive clamping mechanism 3. The clamping plates 38 are driven by the hydraulic cylinder 37 to clamp and fix it. The motor 33 is started, and the support frame 36 and the veneer MDF body 2 are moved horizontally through the transmission of the threaded rod 34 and the threaded sleeve 35. When the board moves to the bottom of the heating mechanism 4, the heating plate 42 works, and the heat is evenly transferred to the board surface through the heat conduction plate 43 to heat and soften the stubborn dirt on the surface. Then, the board continues to move forward. When it passes the scraper 52, the softened dirt is scraped off and falls into the collection shell 561. During the cleaning process, the cylinder 54 can drive the cleaning plate 55 to periodically clean the surface of the scraper 52 to prevent dirt from accumulating and affecting the cleaning effect. The whole process is highly automated and is suitable for the surface treatment stage in the production of the veneer MDF body 2.
[0031] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A surface cleaning device for laminated MDF, comprising a cleaning rack (1), characterized in that: The cleaning rack (1) is provided with a veneer MDF body (2) on one side, and a drive clamping mechanism (3) is provided at the bottom of the veneer MDF body (2). The bottom of the cleaning rack (1) is provided with a heating mechanism (4), which includes a heat insulation shell (41) fixedly connected to the bottom of the cleaning rack (1), a heating plate (42) fixedly connected to the top of the heat insulation shell (41), and a heat conduction plate (43) provided at the bottom of the heating plate (42). A scraping mechanism (5) is provided on one side of the heat preservation shell (41). The scraping mechanism (5) includes a bracket (51) fixedly connected to one side of the cleaning rack (1), a scraper (52) fixedly connected to the bottom of the bracket (51), a fixed frame (53) fixedly connected to the top of the cleaning rack (1), a cylinder (54) fixedly connected to the bottom of the fixed frame (53), and a cleaning plate (55) fixedly connected to the output end of the cylinder (54). A collection component (56) is provided on one side of the cleaning plate (55).
2. The surface cleaning device for laminated MDF according to claim 1, characterized in that: The collection assembly (56) includes a collection shell (561) disposed on one side of the cleaning plate (55), an mounting plate (562) fixedly connected to one side of the collection shell (561), and a fixing plate (563) disposed on the top of the mounting plate (562).
3. The surface cleaning device for laminated MDF according to claim 1, characterized in that: The drive clamping mechanism (3) includes a base plate (31) fixedly connected to the bottom of the cleaning rack (1), a groove (32) opened on the top of the base plate (31), a motor (33) rotatably connected to one side of the base plate (31), a threaded rod (34) fixedly connected to the output end of the motor (33), a threaded sleeve (35) threadedly connected to the surface of the threaded rod (34), a support frame (36) fixedly connected to the top of the threaded sleeve (35), a hydraulic cylinder (37) fixedly connected to one side of the support frame (36), a clamping plate (38) fixedly connected to the output end of the hydraulic cylinder (37), and a protective filter cartridge (39) disposed on the surface of the motor (33).
4. The surface cleaning device for laminated MDF according to claim 3, characterized in that: The bottom of the threaded sleeve (35) is fixedly connected to a slider (6), and the slider (6) is slidably connected to the bottom of the groove (32).
5. The surface cleaning device for laminated MDF according to claim 1, characterized in that: The heat-conducting plate (43) is fixedly connected to the heat-insulating shell (41), and the bottom of the heat-conducting plate (43) is flush with the bottom of the heat-insulating shell (41).
6. The surface cleaning device for laminated MDF according to claim 1, characterized in that: The bottom of the scraper (52) and the top of the veneer density board body (2) are on the same horizontal plane, and the cleaning plate (55) is in contact with the scraper (52).
7. The surface cleaning device for veneered MDF according to claim 3, characterized in that: The protective filter cartridge (39) is fixedly connected to the base plate (31), and the motor (33) is fixedly connected to one side of the inside of the protective filter cartridge (39).