A slag removal device for use in a forging process of a forging

Abstract

The utility model provides a kind of for forging slag removal device in forging process, belong to slag removal device field, including forging table, cleaning component and moving component;Both sides of forging table are equipped with support;The utility model: fixed mounting is equipped with support arm in the both ends bottom of truss, the bottom rotation of support arm is equipped with cleaning roller, cleaning roller and forging table surface contact, when driving motor rotates and drives driving pulley rotation, driving pulley is driven the rotation of the driven pulley of cleaning roller both ends by synchronous belt, to drive cleaning roller rotation and remove and clean the forge slag on the surface of forging table, avoid the pit of concave that forging surface can produce, influence forging quality, replace manual cleaning forge slag mode, improve efficiency while eliminating the security risk that exists in manual cleaning.

Description

Technical Field

[0001] This utility model relates to the field of slag removal devices, specifically a slag removal device used in the forging process of forging parts. Background Technology

[0002] Forging is a processing method that uses forging machinery to apply pressure to metal billets, causing them to undergo plastic deformation to obtain forgings with certain mechanical properties, shapes, and dimensions. It is one of the two major components of forging. Forging can eliminate defects such as casting porosity generated during the smelting process, optimize the microstructure, and, because it preserves complete metal flow lines, the mechanical properties of forgings are generally superior to those of castings made of the same material. Important parts in related machinery that are subject to high loads and harsh working conditions often use forgings, except for simpler shapes that can be made from rolled plates, profiles, or welded parts. During the forging process, forging hammers are used to press and hammer the forgings, and forging manipulators are used to clamp and flip them. Some forging slag will scatter on the forging table. If the forging slag is not cleaned in time, the forged parts will have small pits, affecting the quality of the forgings. Currently, existing forging tables require manual cleaning during the forging process. Due to their proximity to high-temperature parts and the high temperature of the forging table, manual operation poses significant safety hazards. Utility Model Content

[0003] The purpose of this invention is to provide a slag removal device for the forging process of forging parts, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a slag removal device for the forging process of forging parts, comprising a forging table, a cleaning component, and a moving component; Wherein: supports are installed on both sides of the forging table, and a truss is fixedly installed on the top of the supports, and the truss is arranged horizontally on the top of the forging table; The cleaning assembly includes support arms fixedly installed at the bottom of both ends of the truss. A cleaning roller is rotatably installed at the bottom of the support arm. A drive motor is fixedly installed on the surface of the support arm at both ends. A drive pulley is fixedly installed at the output end of the drive motor. A driven pulley is fixedly installed at both ends of the cleaning roller. The drive pulley and the driven pulley are connected by a synchronous belt drive. The moving component includes a lead screw rotatably mounted in the middle of a support, a stepper motor fixedly mounted on one side of the support, the output end of the stepper motor being fixedly connected to one end of the lead screw, a sliding seat being threaded onto the surface of the lead screw, and a truss fixedly mounted on the top of the sliding seat.

[0005] As a preferred embodiment of this utility model: sliding rods are fixedly installed on both sides of the support, and sliders are fixedly installed on both sides of the bottom of the sliding seat, with the sliders slidably mounted on the surface of the sliding rods.

[0006] As a preferred embodiment of this utility model: a connecting rod is fixedly installed on one side of the truss, a high-pressure air pipe is installed at the bottom of the connecting rod, a plurality of air nozzles are fixedly installed on the surface of the high-pressure air pipe, the air nozzles are inclined toward the forging table, and the high-pressure air pipe is connected to an external air compressor.

[0007] As a preferred embodiment of this utility model, a reinforcing plate is provided at the connection between the truss and the sliding seat.

[0008] As a preferred embodiment of this utility model, collection boxes are fixedly installed on the top of both ends of the forging table.

[0009] As a preferred embodiment of this utility model: a control box is installed on one side of the forging table, and the drive motor and the stepper motor are both electrically connected to the control box, which is electrically connected to an external power supply.

[0010] Compared with the prior art, the beneficial effects of this utility model are: (1) Support arms are fixedly installed at the bottom of both ends of the truss. Cleaning rollers are rotatably installed at the bottom of the support arms. The cleaning rollers are in contact with the forging table surface. When the drive motor rotates, it drives the active belt pulley to rotate. The active belt pulley drives the driven belt pulleys at both ends of the cleaning roller to rotate through the synchronous belt, thereby driving the cleaning roller to rotate and sweep away the forging slag on the surface of the forging table. This avoids the formation of small pits on the surface of the forging, which affects the quality of the forging. It replaces the manual cleaning of forging slag, improves efficiency, and eliminates the safety hazards of manual cleaning. (2) A lead screw is rotatably installed in the middle of the support. After the stepper motor on one side of the support rotates, it drives the lead screw to rotate. Since the sliding seat connected by the thread on the surface of the lead screw slides on the surface of the slide rod through the slider installed at the bottom, the sliding seat drives the top truss to slide along the lead screw when the lead screw rotates, thereby driving the cleaning roller installed on the surface of the truss to move along the forging table, which facilitates the cleaning of the forging slag on the table. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a schematic diagram of the cleaning component structure of this utility model; Figure 3 This is a schematic diagram of the structure of the mobile component of this utility model; Figure 4 This is a schematic diagram of the air nozzle installation structure of this utility model.

[0012] In the diagram: 1. Forging table; 2. Support; 3. Truss; 4. Cleaning assembly; 41. Support arm; 42. Cleaning roller; 43. Drive motor; 44. Drive pulley; 45. Driven pulley; 46. Synchronous belt; 5. Moving assembly; 51. Lead screw; 52. Stepper motor; 53. Sliding seat; 54. Sliding rod; 55. Slider; 6. Connecting rod; 7. High-pressure air pipe; 8. Air nozzle; 9. Reinforcing plate; 10. Collection box. Detailed Implementation

[0013] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0014] Please see Figure 1-4 A slag removal device for forging process of forging includes: forging table 1, cleaning component 4 and moving component 5; supports 2 are installed on both sides of forging table 1, and truss 3 is fixedly installed on the top of support 2, and truss 3 is arranged laterally on the top of forging table 1. Please see Figure 1 , Figure 2 The cleaning assembly 4 includes support arms 41 fixedly installed at the bottom of both ends of the truss 3. A cleaning roller 42 is rotatably installed at the bottom of the support arm 41. A drive motor 43 is fixedly installed on the surface of the support arm 41 at both ends. A drive pulley 44 is fixedly installed at the output end of the drive motor 43. A driven pulley 45 is fixedly installed at both ends of the cleaning roller 42. The drive pulley 44 and the driven pulley 45 are connected by a synchronous belt 46.

[0015] In practical use: support arms 41 are fixedly installed at the bottom of both ends of the truss 3. Cleaning rollers 42 are rotatably installed at the bottom of the support arms 41. The cleaning rollers 42 are in contact with the surface of the forging table 1. When the drive motor 43 rotates, it drives the drive pulley 44 to rotate. The drive pulley 44 drives the driven pulleys 45 at both ends of the cleaning roller 42 to rotate through the synchronous belt 46, thereby driving the cleaning roller 42 to rotate and sweep away the forging slag on the surface of the forging table 1. This avoids the formation of small pits on the surface of the forging, which would affect the quality of the forging. It replaces the manual cleaning of forging slag, improving efficiency while eliminating the safety hazards of manual cleaning.

[0016] Please see Figure 1 , Figure 3The moving component 5 includes a lead screw 51 rotatably mounted in the middle of the support 2, a stepper motor 52 fixedly mounted on one side of the support 2, the output end of the stepper motor 52 being fixedly connected to one end of the lead screw 51, a sliding seat 53 being threadedly connected to the surface of the lead screw 51, a truss 3 being fixedly mounted on the top of the sliding seat 53, slide rods 54 being fixedly mounted on both sides of the support 2, and sliders 55 being fixedly mounted on both sides of the bottom of the sliding seat 53, with the sliders 55 slidably mounted on the surface of the slide rods 54.

[0017] In practical use: A lead screw 51 is rotatably installed in the middle of the support 2. After the stepper motor 52 on one side of the support 2 rotates, it drives the lead screw 51 to rotate. Since the sliding seat 53 connected to the thread on the surface of the lead screw 51 slides on the surface of the slide rod 54 through the slider 55 installed at the bottom, when the lead screw 51 rotates, the sliding seat 53 drives the top truss 3 to slide along the lead screw 51, thereby driving the cleaning roller 42 installed on the surface of the truss 3 to move along the forging table 1, which facilitates the cleaning of forging slag on the table.

[0018] Please see Figure 1 , Figure 4 A connecting rod 6 is fixedly installed on one side of the truss 3. A high-pressure air pipe 7 is installed at the bottom of the connecting rod 6. Several air nozzles 8 are fixedly installed on the surface of the high-pressure air pipe 7. The air nozzles 8 are tilted towards the forging table 1. The high-pressure air pipe 7 is connected to an external air compressor.

[0019] In practical use: A connecting rod 6 is fixedly installed on one side of the truss 3, and a high-pressure air pipe 7 is installed at the bottom of the connecting rod 6. Several air nozzles 8 are installed on the surface of the high-pressure air pipe 7. When the high-pressure air pipe 7 is connected to an external air compressor, the high-pressure gas is blown onto the forging table 1 through the air nozzles 8 on the surface of the high-pressure air pipe 7, which facilitates the cleaning of fine forging slag and ensures the cleanliness of the surface of the forging table 1.

[0020] Please see Figure 2 A reinforcing plate 9 is provided at the connection between the truss 3 and the sliding seat 53.

[0021] In practical use: A reinforcing plate 9 is provided at the connection between the truss 3 and the sliding seat 53 to improve the structural strength of the connection.

[0022] Please see Figure 1 Collection boxes 10 are fixedly installed on the top of both ends of the forging table 1.

[0023] In practical use: Collection boxes 10 are fixedly installed at the top of both ends of the forging table 1 to collect the forging slag swept by the cleaning roller 42.

[0024] Please see Figure 1 A control box is installed on one side of the forging table 1. The drive motor 43 and the stepper motor 52 are both electrically connected to the control box, which is electrically connected to an external power supply.

[0025] In practical use: when the control box is connected to the external power supply, the drive motor 43 and the stepper motor 52 are powered on and controlled to run; when the control box is disconnected from the external power supply, the equipment stops running.

[0026] Support arms 41 are fixedly installed at the bottom of both ends of the truss 3. Cleaning rollers 42 are rotatably installed at the bottom of the support arms 41. The cleaning rollers 42 are in contact with the surface of the forging table 1. When the drive motor 43 rotates, it drives the drive pulley 44 to rotate. The drive pulley 44 drives the driven pulleys 45 at both ends of the cleaning roller 42 to rotate through the synchronous belt 46, thereby driving the cleaning roller 42 to rotate and sweep away the forging slag on the surface of the forging table 1. This avoids the formation of small pits on the surface of the forging, which would affect the quality of the forging. It replaces the manual cleaning of forging slag, improves efficiency, and eliminates the safety hazards of manual cleaning.

[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0028] The contents not described in detail in this description are existing technologies known to those skilled in the art. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A slag removal device for use in the forging process of forging parts, characterized in that, include: A forging table (1) is provided with supports (2) on both sides of the forging table (1) and a truss (3) is fixedly installed on the top of the supports (2). The truss (3) is arranged horizontally on the top of the forging table (1). The cleaning assembly (4) includes support arms (41) fixedly installed at the bottom of both ends of the truss (3). A cleaning roller (42) is rotatably installed at the bottom of the support arm (41). A drive motor (43) is fixedly installed on the surface of the support arm (41) at both ends. A drive pulley (44) is fixedly installed at the output end of the drive motor (43). A driven pulley (45) is fixedly installed at both ends of the cleaning roller (42). The drive pulley (44) and the driven pulley (45) are connected by a synchronous belt (46). The moving component (5) includes a lead screw (51) rotatably mounted in the middle of the support (2), a stepper motor (52) fixedly mounted on one side of the support (2), the output end of the stepper motor (52) being fixedly connected to one end of the lead screw (51), a sliding seat (53) being threadedly connected to the surface of the lead screw (51), and the truss (3) being fixedly mounted on the top of the sliding seat (53).

2. The slag removal device according to claim 1, characterized in that: The support (2) is fixedly installed with slide rods (54) on both sides, and the bottom sides of the sliding seat (53) are fixedly installed with sliders (55), which are slidably installed on the surface of the slide rods (54).

3. The slag removal device according to claim 1, characterized in that: A connecting rod (6) is fixedly installed on one side of the truss (3), and a high-pressure air pipe (7) is installed at the bottom of the connecting rod (6). Several air nozzles (8) are fixedly installed on the surface of the high-pressure air pipe (7). The air nozzles (8) are tilted towards the forging table (1). The high-pressure air pipe (7) is connected to an external air compressor.

4. The slag removal device according to claim 1, characterized in that: A reinforcing plate (9) is provided at the connection between the truss (3) and the sliding seat (53).

5. The slag removal device according to claim 1, characterized in that: Collection boxes (10) are fixedly installed on the top of both ends of the forging table (1).

6. The slag removal device according to claim 1, characterized in that: A control box is installed on one side of the forging table (1). The drive motor (43) and the stepper motor (52) are both electrically connected to the control box, and the control box is electrically connected to an external power supply.

Images