A cleaning tray for balloon manufacturing

Abstract

The utility model provides a kind of cleaning tray for balloon processing and manufacturing, belong to balloon manufacturing mould cleaning technical field, to solve the problem of not being convenient for timely, completely cleaning the impurities on brush;Including liquid storage tank;The bearing seat is fixedly arranged on the both sides of the top of liquid storage tank, and driving shaft is rotatably arranged in bearing seat interior;Driving shaft outside is fixedly arranged with fixed disc;Fixed disc both sides are fixedly provided with cleaning brush, and cleaning brush is set as annular structure, and cleaning brush is symmetrically set;The combing structure is fixedly arranged on the top of liquid storage tank, and the liquid injection assembly is also fixedly arranged on the top of liquid storage tank, and the auxiliary structure is fixedly arranged on the bottom of liquid storage tank;Through the close adhesion of combing bar and the bristle of cleaning brush of oblique setting, in the process of brush rotation, the impurities adsorbed on brush can be combed down in time, prevent the cleaning effect and service life of brush from being affected by impurity accumulation, ensure that cleaning process is stable, continuous.

Description

Technical Field

[0001] This utility model belongs to the field of cleaning technology for balloon manufacturing molds, and more specifically, it relates to a cleaning tray for balloon processing and manufacturing. Background Technology

[0002] In the balloon manufacturing industry, the cleanliness of the mold plays a crucial role in the quality of the finished balloon. After prolonged use, various impurities inevitably accumulate on the surface of balloon molds, such as rubber scraps, grease, and dust from the air. If these impurities are not removed in a timely and effective manner, they will mix into the interior of the product during subsequent balloon production, leading to quality problems such as surface defects and reduced strength.

[0003] Currently, cleaning discs used for cleaning balloon manufacturing molds on the market mainly rely on rotating brushes to clean the molds, which are in a linear motion process. However, existing cleaning discs are not ideal in removing impurities from the brushes. During the cleaning process, the brushes continuously contact the mold surface, absorbing a large amount of impurities. Over time, the impurities on the brushes accumulate, affecting the contact between the brushes and the mold surface and reducing the cleaning effect. However, existing cleaning discs lack an effective mechanism for removing impurities from the brushes, making it difficult to clean the impurities on the brushes in a timely and thorough manner, resulting in unsatisfactory mold cleaning results. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a cleaning tray for balloon processing and manufacturing, thereby resolving the issue mentioned in the background art of lacking an effective brush impurity removal mechanism, which makes it inconvenient to clean impurities on the brush in a timely and thorough manner.

[0005] This utility model discloses a cleaning tray for balloon processing and manufacturing, achieved through the following specific technical means: A cleaning tray for balloon processing and manufacturing includes a liquid storage tank; bearing seats are fixedly provided on both sides of the top of the liquid storage tank, and a drive shaft is rotatably provided inside the bearing seats, and a large bevel gear is fixedly provided at the top of the drive shaft; a fixed plate is fixedly provided on the outside of the drive shaft, and the fixed plates are arranged in a straight line; cleaning brushes are fixedly provided on both sides of the fixed plate, and the cleaning brushes are configured as a circular structure and are arranged symmetrically. The top of the liquid storage tank is fixedly equipped with a combing structure, and the top of the liquid storage tank is also fixedly equipped with a spraying component. The bottom of the liquid storage tank is fixedly equipped with an auxiliary structure. The auxiliary structure includes: a one-way valve body, an auxiliary box, a box cover, and a filter screen. The one-way valve body is fixedly installed inside the bottom side of the liquid storage tank. The auxiliary box is fixedly installed outside the liquid outlet end of the one-way valve body. The box cover is fixedly installed on one side of the auxiliary box by bolts. The filter screen is fixed inside the auxiliary box on one side.

[0006] Furthermore, a fixed base is fixedly installed on the outside of the liquid storage tank, and a drive motor is fixedly installed at the bottom of the fixed base; a small bevel gear is fixedly installed on the motor shaft of the drive motor, and the small bevel gear meshes with a large bevel gear.

[0007] Furthermore, the combing structure includes: a horizontal frame, a fixed rod, and a combing rod; the horizontal frame is fixedly installed on the top of the liquid storage tank; the fixed rod is fixedly installed on the outside of the horizontal frame, and the fixed rod is arranged in a straight line; the combing rod is fixedly installed on both sides of the fixed rod, and the combing rod is arranged at an angle; the combing rod is arranged in a straight line, and the outside of the combing rod is in contact with the bristles on the cleaning brush.

[0008] Furthermore, the auxiliary structure also includes: an outlet pipe, a pump, and a return pipe; the outlet pipe is fixedly installed inside one side of the auxiliary box; the pump is fixedly installed outside the outlet pipe, and the pump inlet is connected to the outlet pipe; the return pipe is fixedly installed on the pump outlet.

[0009] Furthermore, the spraying assembly includes: a support frame, a collection tray, a return port, a return cover, a spray pipe, a nozzle, a hydraulic sensor, and a control module; the support frame is fixedly installed on the top of the storage tank; the collection tray is fixedly installed on the top of the support frame; the return port is located inside one side of the collection tray; the return cover is fixedly installed on the bottom outer side of the return port and is located above the storage tank; the spray pipe is fixedly installed inside the bottom side of the collection tray; the nozzle is fixedly installed on the top of the spray pipe and is arranged in a straight line, and is located inside the collection tray; the hydraulic sensor is fixedly installed inside the spray pipe; the control module is fixedly installed on the outside of the collection tray, and the control module is electrically connected to the hydraulic sensor.

[0010] Furthermore, the spraying assembly also includes: a connecting pipe, a pressure relief pipe, and a solenoid valve; the connecting pipe is fixedly disposed between the return pipe and the spraying pipe; the pressure relief pipe is fixedly disposed inside the connecting pipe; the solenoid valve is fixedly disposed at the bottom end of the pressure relief pipe, and the solenoid valve is located above the storage tank, and the solenoid valve is electrically connected to the control module.

[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. In this utility model, the inclined comb rod is in close contact with the bristles of the cleaning brush. During the rotation of the cleaning brush, it can promptly comb off the impurities adsorbed on the cleaning brush, preventing the accumulation of impurities from affecting the cleaning effect and service life of the brush, and ensuring that the cleaning process is stable and continuous. At the same time, when the cleaning liquid in the storage tank enters the auxiliary tank through the one-way valve, it can use the filter screen to accurately filter the rubber debris, dust and other impurities contained therein. The filtered cleaning liquid is purer, ensuring the purity of the cleaning liquid in the storage tank, and preventing impurities from re-adhering to the mold and affecting the cleaning effect, thus effectively improving the cleanliness of the mold cleaning.

[0012] 2. In this utility model, the large bevel gear is driven by a drive motor to rotate, which in turn causes the fixed disc and cleaning brush on the drive shaft to rotate, thus cleaning the balloon mold in all directions during the linear transmission process, which greatly improves the cleaning efficiency and ensures the cleaning quality.

[0013] 3. In this utility model, the hydraulic sensor can sense the pressure change in the spray pipe in real time and transmit the data to the control module; the control module accurately controls the opening degree of the solenoid valve according to the preset parameters to ensure that the spray pressure is always kept within a suitable range; this enables the nozzle to spray the cleaning fluid evenly and stably, avoiding uneven spraying of the cleaning fluid due to excessive or insufficient pressure, thus improving the uniformity and effect of cleaning. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is a schematic diagram of the structure of the fixed plate of this utility model.

[0016] Figure 3 This is a schematic diagram of the cleaning brush of this utility model.

[0017] Figure 4 This is a schematic diagram of the upper surface structure of the liquid storage tank of this utility model.

[0018] Figure 5 This is a schematic diagram of the comb structure of this utility model.

[0019] Figure 6 This is a schematic diagram of the connection structure between the auxiliary structure and the liquid spraying assembly of this utility model.

[0020] Figure 7 This is a schematic diagram of the disassembled structure of the box lid of this utility model.

[0021] Figure 8 This is a cross-sectional view of the liquid collection tray and spray pipe of this utility model.

[0022] In the diagram, the correspondence between component names and drawing numbers is as follows: 1. Liquid reservoir; 101. Bearing housing; 102. Drive shaft; 103. Fixed plate; 104. Cleaning brush; 105. Large bevel gear; 106. Fixed base; 107. Drive motor; 108. Small bevel gear; 2. Combing structure; 201. Horizontal frame; 202. Fixing rod; 203. Combing rod; 3. Auxiliary structures; 301. One-way valve body; 302. Auxiliary box; 303. Box cover; 304. Filter screen; 305. Liquid outlet pipe; 306. Liquid pump; 307. Liquid return pipe; 4. Spraying assembly; 401. Support frame; 402. Collection tray; 403. Return port; 404. Return cover; 405. Spraying pipe; 406. Nozzle; 407. Hydraulic sensor; 408. Control module; 409. Connecting pipe; 4010. Pressure relief pipe; 4011. Solenoid valve. Detailed Implementation

[0023] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0024] Example 1: As shown in the attached document Figure 1 To be continued Figure 8 As shown: This utility model provides a cleaning tray for balloon processing and manufacturing, including a liquid storage tank 1; bearing seats 101 are fixedly provided on both sides of the top of the liquid storage tank 1, and a drive shaft 102 is rotatably provided inside the bearing seats 101, and a large bevel gear 105 is fixedly provided at the top of the drive shaft 102; a fixed plate 103 is fixedly provided on the outside of the drive shaft 102, and the fixed plates 103 are arranged in a straight line; cleaning brushes 104 are fixedly provided on both sides of the fixed plates 103, and the cleaning brushes 104 are configured as a circular structure and are arranged symmetrically. In this embodiment, a combing structure 2 is fixedly installed on the top of the liquid storage tank 1, and a spraying assembly 4 is also fixedly installed on the top of the liquid storage tank 1. An auxiliary structure 3 is fixedly installed at the bottom of the liquid storage tank 1. The auxiliary structure 3 includes: a one-way valve body 301, an auxiliary box 302, a box cover 303, and a filter screen 304. The one-way valve body 301 is fixedly installed inside the bottom side of the liquid storage tank 1. The auxiliary box 302 is fixedly installed outside the liquid outlet end of the one-way valve body 301. The box cover 303 is fixedly installed on one side of the auxiliary box 302 by bolts. The filter screen 304 is fixed inside one side of the auxiliary box 302. A fixing seat 106 is fixedly installed on the outside of the liquid storage tank 1, and a drive motor 107 is fixedly installed at the bottom of the fixing seat 106. A small bevel gear 108 is fixedly installed on the motor shaft of the drive motor 107. The small bevel gear 108 meshes with the large bevel gear 105; the auxiliary structure 3 also includes: an outlet pipe 305, a pump 306, and a return pipe 307; the outlet pipe 305 is fixedly installed inside one side of the auxiliary box 302; the pump 306 is fixedly installed outside the outlet pipe 305, and the inlet of the pump 306 is connected to the outlet pipe 305; the return pipe 307 is fixedly installed on the outlet of the pump 306; its specific function is: when the cleaning liquid in the storage tank 1 enters the auxiliary box 302 through the one-way valve body 301, it can use the filter screen 304 to accurately filter the rubber debris, dust and other impurities contained therein; the filtered cleaning liquid is purer, ensuring the purity of the cleaning liquid in the storage tank 1, and will not affect the cleaning effect due to impurities re-attaching to the mold.

[0025] Example 2: As shown in the attached document Figure 4 With appendix Figure 5 As shown: Based on Embodiment 1, the combing structure 2 includes: a horizontal frame 201, a fixed rod 202, and a combing rod 203; the horizontal frame 201 is fixedly installed on the top of the liquid storage tank 1; the fixed rod 202 is fixedly installed on the outside of the horizontal frame 201, and the fixed rod 202 is arranged in a straight line; the combing rod 203 is fixedly installed on both sides of the fixed rod 202, and the combing rod 203 is arranged at an angle; the combing rod 203 is arranged in a straight line, and the outside of the combing rod 203 is in contact with the bristles on the cleaning brush 104; its specific function is: the inclined combing rod 203 is in close contact with the bristles of the cleaning brush 104, and during the rotation of the cleaning brush 104, it can promptly comb down the impurities adsorbed on the cleaning brush 104, preventing the accumulation of impurities from affecting the cleaning effect and service life of the brush, and ensuring that the cleaning process is stable and continuous.

[0026] Example 3: As shown in the attached document Figure 4 Appendix Figure 6 With appendix Figure 8 As shown: Based on Embodiments 1 and 2, the spray assembly 4 includes: a support frame 401, a collection tray 402, a return port 403, a return cover 404, a spray pipe 405, a nozzle 406, a hydraulic sensor 407, a control module 408, a connecting pipe 409, a pressure relief pipe 4010, and a solenoid valve 4011; the support frame 401 is fixedly installed on the top of the storage tank 1; the collection tray 402 is fixedly installed on the top of the support frame 401; the return port 403 is opened inside one side of the collection tray 402; the return cover 404 is fixedly installed on the bottom outer side of the return port 403, and the return cover 404 is located above the storage tank 1; the spray pipe 405 is fixedly installed inside the bottom side of the collection tray 402; the nozzle 406 is fixedly installed on the top of the spray pipe 405, and the nozzles 406 are arranged in a straight line, and the nozzles 406 are located on the collection tray 401. 2. Inside the liquid reservoir 1; a hydraulic sensor 407 is fixedly installed inside the spray pipe 405; a control module 408 is fixedly installed outside the liquid collection tray 402, and the control module 408 is electrically connected to the hydraulic sensor 407; a connecting pipe 409 is fixedly installed between the return pipe 307 and the spray pipe 405; a pressure relief pipe 4010 is fixedly installed inside the connecting pipe 409; a solenoid valve 4011 is fixedly installed at the bottom end of the pressure relief pipe 4010, and the solenoid valve 4011 is located above the liquid storage tank 1, and the solenoid valve 4011 is electrically connected to the control module 408; its specific function is: the hydraulic sensor 407 can sense the pressure change in the spray pipe 405 in real time and transmit the data to the control module 408; the control module 408 accurately controls the opening degree of the solenoid valve 4011 according to the preset parameters to ensure that the spray pressure is always kept within a suitable range.

[0027] The specific usage and function of this embodiment are as follows: In this invention, when in use, the drive motor 107 is started, and the motor shaft of the drive motor 107 drives the small bevel gear 108 to rotate. The small bevel gear 108 drives the drive shaft 102 to rotate through the large bevel gear 105. The fixed plate 103 on the outside of the drive shaft 102 rotates accordingly, and the cleaning brushes 104 on both sides of the fixed plate 103 begin to rotate. The cleaning liquid in the storage tank 1 enters the auxiliary tank 302 through the one-way valve body 301 under the action of the liquid pump 306. The filter screen 304 in the auxiliary tank 302 filters the cleaning liquid to remove impurities. The filtered cleaning liquid enters the spray pipe 405 through the outlet pipe 305, the liquid pump 306, and the return pipe 307, and enters the spray pipe 405 through the connecting pipe 409. The hydraulic sensor 407 in the spray pipe 405 monitors the pressure of the cleaning liquid in real time and transmits the data to the control module 408. The control module 408 automatically controls the opening degree of the solenoid valve 4011 according to the preset pressure range. When the pressure in the spray pipe 405 is too high, the control module 408 automatically controls the opening degree of the solenoid valve 4011. The control module 408 controls the solenoid valve 4011 to open, allowing some of the cleaning fluid to flow back to the storage tank 1, thereby reducing the spray pressure. When the pressure is too low, the control module 408 controls the solenoid valve 4011 to close, ensuring stable spray pressure. In this way, the nozzle 406 can spray the cleaning fluid evenly and stably. The linearly driven balloon mold in the production line slowly passes through the cleaning area. The rotating cleaning brush 104 makes full contact with the mold surface and, with the help of the cleaning fluid, brushes the mold surface to remove rubber debris, grease, dust, and other impurities. At the same time, the combing rod 203 of the combing structure 2 combs down the impurities adsorbed on the cleaning brush 104 in time during the rotation of the cleaning brush 104, preventing the accumulation of impurities from affecting the cleaning effect. After the cleaning fluid sprayed by the nozzle 406 cleans the mold, some of the cleaning fluid drips onto the collection tray 402 and flows back to the storage tank 1 through the return port 403 and the return cover 404, realizing the recycling of the cleaning fluid.

Claims

1. A cleaning tray for balloon processing and manufacturing, characterized in that, include: Liquid storage tank (1); bearing seats (101) are fixedly provided on both sides of the top of the liquid storage tank (1), and a drive shaft (102) is rotatably provided inside the bearing seats (101), and a large bevel gear (105) is fixedly provided at the top of the drive shaft (102); a fixed disk (103) is fixedly provided on the outside of the drive shaft (102), and the fixed disks (103) are arranged in a straight line; cleaning brushes (104) are fixedly provided on both sides of the fixed disks (103), and the cleaning brushes (104) are set as a circular structure, and the cleaning brushes (104) are arranged symmetrically; The liquid storage tank (1) is fixedly provided with a comb structure (2) on the top, and a spray assembly (4) is also fixedly provided on the top of the liquid storage tank (1), and an auxiliary structure (3) is fixedly provided at the bottom of the liquid storage tank (1); the auxiliary structure (3) includes: a one-way valve body (301), an auxiliary box (302), a box cover (303), and a filter screen (304); the one-way valve body (301) is fixedly provided inside the bottom side of the liquid storage tank (1); the auxiliary box (302) is fixedly provided outside the liquid outlet end of the one-way valve body (301); the box cover (303) is fixedly provided on one side of the auxiliary box (302) by bolts; the filter screen (304) is fixed inside one side of the auxiliary box (302).

2. The cleaning tray for balloon processing and manufacturing according to claim 1, characterized in that: A fixed base (106) is fixedly installed on the outside of the liquid storage tank (1), and a drive motor (107) is fixedly installed at the bottom of the fixed base (106); a small bevel gear (108) is fixedly installed on the motor shaft of the drive motor (107), and the small bevel gear (108) meshes with the large bevel gear (105).

3. The cleaning tray for balloon processing and manufacturing according to claim 1, characterized in that: The combing structure (2) includes: a horizontal frame (201), a fixed rod (202), and a combing rod (203); the horizontal frame (201) is fixedly installed on the top of the liquid storage tank (1); the fixed rod (202) is fixedly installed on the outside of the horizontal frame (201), and the fixed rod (202) is arranged in a straight line; the combing rod (203) is fixedly installed on both sides of the fixed rod (202), and the combing rod (203) is arranged at an angle; the combing rod (203) is arranged in a straight line, and the outside of the combing rod (203) is in contact with the bristles on the cleaning brush (104).

4. The cleaning tray for balloon processing and manufacturing according to claim 1, characterized in that: The auxiliary structure (3) further includes: an outlet pipe (305), a liquid pump (306), and a return pipe (307); the outlet pipe (305) is fixedly installed inside one side of the auxiliary box (302); the liquid pump (306) is fixedly installed on the outside of the outlet pipe (305), and the inlet of the liquid pump (306) is connected to the outlet pipe (305); the return pipe (307) is fixedly installed on the outlet of the liquid pump (306).

5. A cleaning tray for balloon processing and manufacturing according to claim 4, characterized in that: The spray assembly (4) includes: a support frame (401), a collection tray (402), a return port (403), a return cover (404), a spray pipe (405), a nozzle (406), a hydraulic sensor (407), and a control module (408); the support frame (401) is fixedly installed on the top of the storage tank (1); the collection tray (402) is fixedly installed on the top of the support frame (401); the return port (403) is opened inside one side of the collection tray (402); the return cover (404) is fixedly installed on the bottom outside of the return port (403), and The return cover (404) is located above the storage tank (1); the spray pipe (405) is fixedly installed inside the bottom side of the collection tray (402); the nozzle (406) is fixedly installed on the top of the spray pipe (405), and the nozzles (406) are arranged in a straight line, and the nozzles (406) are located inside the collection tray (402); the hydraulic sensor (407) is fixedly installed inside the spray pipe (405); the control module (408) is fixedly installed outside the collection tray (402), and the control module (408) is electrically connected to the hydraulic sensor (407).

6. A cleaning tray for balloon processing and manufacturing according to claim 5, characterized in that: The spraying assembly (4) further includes: a connecting pipe (409), a pressure relief pipe (4010), and a solenoid valve (4011); the connecting pipe (409) is fixedly disposed between the return pipe (307) and the spraying pipe (405); the pressure relief pipe (4010) is fixedly disposed inside the connecting pipe (409); the solenoid valve (4011) is fixedly disposed at the bottom end of the pressure relief pipe (4010), and the solenoid valve (4011) is located above the storage tank (1), and the solenoid valve (4011) is electrically connected to the control module (408).

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