A cleaning device for aluminum veneer processing
Patent Information
- Application Number
- CN202521855176.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-29
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-08-29
AI Technical Summary
[0003]现有的铝单板加工用清洗装置清洗时一般通过冲洗以及刷洗来实现对铝单板的清洗,冲洗过程中一般通过冲洗管将清洁水喷射到铝单板表面,但实际操作过程中,单个重新洗头冲洗时冲洗区域有限,多个喷头冲洗覆盖范围较大,当铝单板的面积与喷头冲洗范围不匹配时,容易导致面积小于喷头冲洗范围的铝单板,部分喷头喷出的清洁水会直接落在输送带或清洗架上,造成水资源的浪费,同时增加后续废水收集和处理的工作量,对于面积大于喷头冲洗范围的铝单板,未被喷头覆盖的区域无法得到有效冲洗,需要人工来回操作冲洗,进而降低清洗效率
[0016](1)通过设置透明导水管下表面等距连接的多组喷水头可扩大冲洗范围,使得铝单板通过喷水头中能有效被冲洗,并在清洗时,根据铝单板的规格大小通过转动手拧端头,借助皮带轮和传动皮带带动驱动螺杆转动,能使活塞在限位滑槽和限位滑块的配合下沿透明导水管移动,从而调节喷水头的工作区间,对于不同规格的铝单板,可灵活调整喷水头的覆盖范围,当处理大尺寸铝单板时,扩大喷水头工作区间以全面覆盖,处理小尺寸铝单板时,缩小工作区间避免水资源浪费,既保证了冲洗效果,又能有效减少水资源的浪费,进而降低后期废水处理难度和成本,有效提高装置的使用效果;
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Figure CN224894990U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of aluminum single-panel processing technology, and specifically relates to a cleaning device for aluminum single-panel processing. Background Technology
[0002] With the development of the aluminum single-panel industry, the application of aluminum single-panel materials has also involved more industries, and it has become a particularly popular product in the construction and decoration industry. Aluminum single-panel refers to building decoration materials that have been processed by chromating and other treatments and then using fluorocarbon spraying technology. Before spraying, the surface of the material to be processed needs to be cleaned to remove the dust and stains adhering to its surface, so that the spraying has a good adsorption effect.
[0003] Existing cleaning equipment for aluminum panels typically cleans them through rinsing and brushing. During rinsing, cleaning water is sprayed onto the panel surface via a rinsing pipe. However, in practice, the rinsing area is limited when using a single nozzle, while multiple nozzles cover a larger area. When the area of the aluminum panel doesn't match the nozzle's rinsing range, some of the cleaning water sprayed from nozzles onto the conveyor belt or cleaning rack can fall directly onto panels smaller than the nozzle's rinsing range, wasting water and increasing the workload for subsequent wastewater collection and treatment. For panels larger than the nozzle's rinsing range, areas not covered by the nozzles cannot be effectively rinsed, requiring manual back-and-forth rinsing, thus reducing cleaning efficiency.
[0004] This phenomenon has become a problem that urgently needs to be solved by those in the field. To address this issue, we propose a cleaning device for aluminum panel processing. Utility Model Content
[0005] The purpose of this invention is to provide a cleaning device for aluminum panel processing, in order to solve the problems mentioned in the background art.
[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a cleaning device for aluminum single-panel processing, including a wastewater collection tank, a cleaning rack and a cleaning component, wherein the cleaning rack is fixedly connected to the upper surface of the wastewater collection tank, and the cleaning component for cleaning aluminum single-panel is detachably connected to the upper surface of the cleaning rack.
[0007] The cleaning assembly includes a sealing cover, a rinsing pipe, and a sealing plate. The sealing cover is detachably connected to the upper surface of the cleaning rack. Rinsing pipes, adjustable in rinsing range according to the area of the aluminum panel, are horizontally nested on both sides of the inner cavity of the sealing cover. A rotatable rinsing pipe is nested on one side of the sealing cover surface.
[0008] The flushing pipe includes a transparent water guide pipe, a spray head, a limiting groove, a piston, and a drive screw. The transparent water guide pipe is horizontally nested on both sides of the inner cavity of the sealing cover. Multiple spray heads are equidistantly connected to the lower surface of the transparent water guide pipe. Limiting grooves are formed at the top and bottom of the inner cavity of the transparent water guide pipe. A limiting slider is slidably provided inside the limiting groove. A piston is fixedly connected inside the limiting slider, and the outer wall of the piston is in contact with the inner cavity of the transparent water guide pipe. A piston is rotatably provided at the center of the inner cavity of the transparent water guide pipe. A drive screw is horizontally rotatably provided at the center of the transparent water guide pipe, and the center of the piston is threaded to the surface of the drive screw. A transmission component for controlling the synchronous rotation of the drive screw is provided on one side of the sealing cover and at a position corresponding to the flushing pipe.
[0009] The present invention further describes that the transparent water guide tube is interconnected with a water pipe connector on one side relative to the transmission component, and a sealing cover is detachably connected to the side of the transparent water guide tube relative to the water pipe connector by bolts, and the drive screw passes through the center of the sealing cover and extends to the outside of the sealing cover on the side of the water pipe connector.
[0010] The present invention further explains that the transmission assembly includes a pulley and a transmission belt. The sealing cover is rotatably nested with a pulley on one side of the water pipe connector and at a position opposite to the drive screw. The inner side of the pulley is fixedly connected to one end of the drive screw. The surface of the pulley is fitted with a transmission belt. The outer wall of the pulley is fixedly connected with a hand-tightening end.
[0011] The present invention further describes that an electric telescopic push rod is detachably connected to the center position of both sides of the inner cavity of the sealing cover, an electric brush roller is detachably connected to the telescopic end of the electric telescopic push rod, and a sealing plate is hinged to the upper surface of the sealing cover.
[0012] The present invention further illustrates that the wastewater collection tanks on both sides of the lower part of the cleaning rack are provided with liquid inlets, and the inner cavity of the cleaning rack is detachably equipped with a conveyor belt.
[0013] The present invention further explains that guide plates are provided on both sides of the inner side of the cleaning rack and above the feeding end of the conveyor belt.
[0014] The present invention further illustrates that a drain pipe is interconnected at the bottom of one side of the wastewater collection tank, and a valve is provided inside the drain pipe.
[0015] Compared with the prior art, the beneficial effects achieved by this utility model are:
[0016] (1) By setting up multiple sets of spray heads equidistantly connected on the lower surface of the transparent water guide pipe, the rinsing range can be expanded, so that the aluminum single panel can be effectively rinsed through the spray head. During cleaning, according to the size of the aluminum single panel, by rotating the hand-tight end, the drive screw is driven to rotate by the pulley and transmission belt. The piston can move along the transparent water guide pipe with the cooperation of the limiting slide groove and the limiting slider, thereby adjusting the working range of the spray head. For aluminum single panels of different sizes, the coverage range of the spray head can be flexibly adjusted. When processing large-sized aluminum single panels, the working range of the spray head is expanded to fully cover them. When processing small-sized aluminum single panels, the working range is reduced to avoid water waste. This ensures the rinsing effect and effectively reduces water waste, thereby reducing the difficulty and cost of subsequent wastewater treatment and effectively improving the use effect of the device.
[0017] (2) By cooperating with the sealing cover, the transparent water guide pipe and the sealing plate connected by the hinge on the upper surface of the sealing cover, when adjusting the spray range of the transparent water guide pipe according to the specifications of the aluminum single panel, the sealing plate can be rotated to one side by the handle on the sealing plate, so that the upper part of the sealing cover is exposed to the outside, allowing the adjustment personnel to enter and exit and see the position of the piston inside the transparent water guide pipe. Thus, the adjustment range can be observed intuitively and clearly during adjustment, achieving rapid adjustment while ensuring the accuracy of adjustment, further reducing the difficulty of cleaning aluminum single panels and improving cleaning efficiency, and ensuring the quality of subsequent processing of aluminum single panels. Attached Figure Description
[0018] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a partial unfolded view of the cleaning component of this utility model;
[0021] Figure 3 This is a partial unfolded view of the cleaning component of this utility model, and a structural schematic diagram of the other side.
[0022] Figure 4 This is a structural schematic diagram of the flushing pipe of this utility model, including a vertical sectional view and a partial enlarged view;
[0023] In the diagram: 1. Wastewater collection tank; 2. Cleaning rack; 3. Conveyor belt; 4. Guide plate; 5. Cleaning assembly; 6. Drain pipe; 501. Sealing cover; 502. Electric brush roller; 503. Electric telescopic push rod; 504. Flushing pipe; 505. Sealing plate; 506. Hand-tightening end; 507. Drive belt; 508. Pulley; 5041. Water guide pipe; 5042. Spray head; 5043. Limiting slide; 5044. Piston; 5045. Drive screw; 5046. Limiting slider; 5047. Water pipe connector; 5048. Sealing cover. Detailed Implementation
[0024] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0025] Please see Figure 1-4 The present invention provides a technical solution including a wastewater collection tank 1, a cleaning rack 2 and a cleaning component 5. The cleaning rack 2 is fixedly connected to the upper surface of the wastewater collection tank 1, and the cleaning component 5 for cleaning aluminum panels is detachably connected to the upper surface of the cleaning rack 2.
[0026] Cleaning assembly 5 includes a sealing cover 501, a rinsing pipe 504, and a sealing plate 505. The sealing cover 501 is detachably connected to the upper surface of the cleaning rack 2. Rinsing pipes 504, which can adjust the rinsing range according to the area of the aluminum panel, are horizontally nested on both sides of the inner cavity of the sealing cover 501. A rotatable rinsing pipe 504 is nested on the surface of the sealing cover 501 on one side of the rinsing pipe 504.
[0027] The flushing pipe 504 includes a transparent water guide pipe 5041, a spray head 5042, a limiting groove 5043, a piston 5044, and a drive screw 5045. The transparent water guide pipe 5041 is laterally nested on both sides of the inner cavity of the sealing cover 501. Multiple sets of spray heads 5042 are equidistantly connected to each other on the lower surface of the transparent water guide pipe 5041. Limiting grooves 5043 are provided at the top and bottom of the inner cavity of the transparent water guide pipe 5041. A limiting slider 5046 is slidably provided inside the limiting groove 5043. A piston 5044 is fixedly connected to the inner side, and the outer wall of the piston 5044 is in contact with the inner cavity of the transparent water guide tube 5041. The piston 5044 is rotatably provided at the center of the inner cavity of the transparent water guide tube 5041. A drive screw 5045 is rotatably provided laterally at the center of the transparent water guide tube 5041, and the piston 5044 is threadedly connected to the surface of the drive screw 5045 at the center. A transmission component for controlling the synchronous rotation of the drive screw 5045 is provided on one side of the sealing cover 501 and at the position corresponding to the flushing pipe 504.
[0028] A transparent water guide pipe 5041 is interconnected with a water pipe connector 5047 on one side relative to the transmission assembly. A sealing cover 5048 is detachably connected to the side of the transparent water guide pipe 5041 relative to the water pipe connector 5047 via bolts. A drive screw 5045 passes through the center of the sealing cover 5048 on one side relative to the water pipe connector 5047 and extends to the outside of the sealing cover 5048. The transmission assembly includes a pulley 508 and a transmission belt 507. A pulley 508 is rotatably nested on the side of the sealing cover 501 relative to the water pipe connector 5047 and opposite to the drive screw 5045. The inner side of the pulley 508 is fixedly connected to one end of the drive screw 5045. The transmission belt 507 is fitted onto the surface of the pulley 508. A hand-tightening end 506 is fixedly connected to the outer wall of the pulley 508. An electric telescopic push rod 503 is detachably connected to the center of both sides of the inner cavity. An electric brush roller 502 is detachably connected to the telescopic end of the electric telescopic push rod 503. A sealing plate 505 is hinged to the upper surface of the sealing cover 501. By connecting multiple sets of water spray heads 5042 at equal intervals on the lower surface of the transparent water guide tube 5041, the rinsing range can be significantly expanded, allowing the aluminum panel to be thoroughly and effectively rinsed when passing through the water spray heads 5042. During the cleaning process, for aluminum panels of different specifications, the drive screw 5045 can be rotated by turning the hand-tightening end 506, which drives the drive screw 5045 to rotate through the linkage of the pulley 508 and the transmission belt 507. This causes the piston 5044 to move smoothly along the transparent water guide tube 5041 under the cooperation of the limiting slide groove 5043 and the limiting slider 5046, thereby realizing flexible adjustment of the working range of the water spray head 5042. For large-sized aluminum panels, the working area of the spray head 5042 can be expanded to ensure full coverage. For small-sized aluminum panels, the working area can be reduced to avoid water waste. This effectively reduces water consumption while ensuring the rinsing effect, lowers the difficulty and cost of subsequent wastewater treatment, and improves the performance of the device. Furthermore, through the cooperation of the sealing cover 501, the transparent water guide pipe 5041, and the sealing plate 505 connected to the upper surface of the sealing cover 501 by a hinge, when adjusting the spray range of the transparent water guide pipe 5041 according to the specifications of the aluminum panel, the operator can rotate the sealing plate 505 to one side using the matching handle on the sealing plate 505, exposing the upper part of the sealing cover 501. This allows for a clear observation of the position of the piston 5044 inside the transparent water guide pipe 5041. This not only enables intuitive and accurate control of the adjustment range during the adjustment process and allows for rapid adjustment, but also ensures the precision of the adjustment, further reducing the difficulty of cleaning aluminum panels and improving cleaning efficiency.
[0029] The surface of the wastewater collection tank 1 on both sides of the cleaning rack 2 is provided with liquid inlet. The inner cavity of the cleaning rack 2 is detachably equipped with a conveyor belt 3. Guide plates 4 are provided on both sides of the inner side of the cleaning rack 2 and above the feeding end of the conveyor belt 3. By providing liquid inlet on the surface of the wastewater collection tank 1 on both sides of the cleaning rack 2, the wastewater generated during the cleaning process can be collected accurately, avoiding the wastewater from flowing randomly and polluting the working environment, and also realizing the recycling of wastewater. At the same time, the guide plates 4 provided on both sides of the inner side of the cleaning rack 2 and above the feeding end of the conveyor belt 3 can guide the aluminum panels entering the cleaning area, so that the aluminum panels can enter the conveying path of the conveyor belt 3 accurately and smoothly, ensuring the precise cleaning effect.
[0030] A drain pipe 6 is connected to one side of the bottom of the wastewater collection tank 1, and a valve is installed inside the drain pipe 6. The discharge time and volume of wastewater can be flexibly controlled by the valve installed inside the drain pipe 6. When it is necessary to temporarily store the wastewater, the valve is closed to prevent the wastewater from being discharged in advance. When it is necessary to treat the wastewater, the valve is opened to achieve orderly discharge.
[0031] Working Principle: When cleaning aluminum panels, according to the specifications of the aluminum panel to be cleaned, the sealing plate 505 is rotated by the handle on the sealing plate 505, exposing the upper part of the sealing cover 501. The cleaning personnel observe the position of the piston 5044 inside the transparent water guide tube 5041 and rotate the hand-tightening end 506. With the help of the pulley 508 and the transmission belt 507, the drive screw 5045 is rotated, allowing the piston 5044 to move inside the transparent water guide tube 5041 under the cooperation of the limiting slide groove 5043 and the limiting slider 5046. This adjusts the working range of the spray head 5042. When handling large-sized aluminum panels, the adjusting screw is rotated counterclockwise, moving the piston 5044 away from the water inlet end, thereby expanding the spray range to fully cover the aluminum panel. When handling small-sized panels, the operation is reversed, moving the piston 5044 closer to the water inlet end, thereby reducing the spray range and avoiding water waste. After adjustment, the electric telescopic push rod 503 drives the electric brush roller 502 to move up and down, ensuring that the aluminum panel can fully contact the brush roller 502 when it passes through. After adjustment, the sealing plate 505 is closed, and the aluminum panel is placed at the feeding end of the conveyor belt 3. The conveyor belt 3 is started to transport the aluminum panel into the sealing cover 501. At the same time, the external water source is connected through the water pipe connector 5047, so that the water spray head 5042 of the rinsing pipe 504 rinses the surface of the aluminum panel. The electric brush roller 502 contacts the surface of the aluminum panel and rotates to brush it, thereby effectively cleaning the impurities on the surface and keeping the surface clean. The wastewater generated during the cleaning process flows into the liquid inlet through the gap of the conveyor belt 3 and enters the wastewater collection tank 1 through the liquid inlet, thereby realizing the recycling of wastewater, avoiding waste, and effectively improving the environmental protection of the device.
[0032] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A cleaning device for aluminum single-panel processing, comprising a wastewater collection tank (1), a cleaning rack (2), and a cleaning assembly (5), characterized in that: A cleaning rack (2) is fixedly connected to the upper surface of the wastewater collection tank (1), and a cleaning component (5) for cleaning aluminum panels is detachably connected to the upper surface of the cleaning rack (2). The cleaning assembly (5) includes a sealing cover (501), a rinsing pipe (504) and a sealing plate (505). The sealing cover (501) is detachably connected to the upper surface of the cleaning rack (2). The inner sides of the sealing cover (501) are horizontally nested with rinsing pipes (504) that can adjust the rinsing range according to the area of the aluminum single panel. The flushing pipe (504) includes a transparent water guide pipe (5041), a spray head (5042), a limiting groove (5043), a piston (5044), and a drive screw (5045). The transparent water guide pipe (5041) is laterally nested on both sides of the inner cavity of the sealing cover (501). Multiple sets of spray heads (5042) are equidistantly connected to each other on the lower surface of the transparent water guide pipe (5041). Limiting grooves (5043) are provided at the top and bottom of the inner cavity of the transparent water guide pipe (5041). A limiting slider (5046) is slidably provided inside the limiting groove (5043). A piston (5044) is fixedly connected to the inner side of the transparent water guide tube (5041), and the outer wall of the piston (5044) is in contact with the inner cavity of the transparent water guide tube (5041). The piston (5044) is rotatably provided at the center of the inner cavity of the transparent water guide tube (5041). A drive screw (5045) is rotatably provided at the center of the transparent water guide tube (5041), and the piston (5044) is threadedly connected to the surface of the drive screw (5045) at the center. A transmission assembly for controlling the synchronous rotation of the drive screw (5045) is provided on one side of the sealing cover (501) and at the position corresponding to the flushing pipe (504).
2. The cleaning device for aluminum single-panel processing according to claim 1, characterized in that: The transparent water guide pipe (5041) is interconnected with a water pipe connector (5047) on one side of the transmission assembly. A sealing cap (5048) is detachably connected to the side of the transparent water guide pipe (5041) relative to the water pipe connector (5047) by bolts. The drive screw (5045) passes through the center of the sealing cap (5048) and extends to the outside of the sealing cap (5048) on one side of the water pipe connector (5047).
3. The cleaning device for aluminum single-panel processing according to claim 1, characterized in that: The transmission assembly includes a pulley (508) and a transmission belt (507). The sealing cover (501) is rotatably nested with a pulley (508) on one side of the water pipe connector (5047) and at a position relative to the drive screw (5045). The inner side of the pulley (508) is fixedly connected to one end of the drive screw (5045). The transmission belt (507) is sleeved on the surface of the pulley (508). A hand-tightening end (506) is fixedly connected to the outer wall of the pulley (508).
4. A cleaning device for aluminum single-panel processing according to claim 2, characterized in that: An electric telescopic push rod (503) is detachably connected to the center of both sides of the inner cavity of the sealing cover (501). An electric brush roller (502) is detachably connected to the telescopic end of the electric telescopic push rod (503). A sealing plate (505) is hinged to the upper surface of the sealing cover (501).
5. A cleaning device for aluminum single-panel processing according to claim 2, characterized in that: The surface of the wastewater collection tank (1) at the lower sides of the cleaning rack (2) is provided with liquid inlet, and the inner cavity of the cleaning rack (2) is detachably equipped with a conveyor belt (3).
6. A cleaning device for aluminum single-panel processing according to claim 1, characterized in that: Guide plates (4) are provided on both sides of the inner side of the cleaning rack (2) and above the feeding end of the conveyor belt (3).
7. A cleaning device for aluminum single-panel processing according to claim 1, characterized in that: The bottom of one side of the wastewater collection tank (1) is connected to a drain pipe (6), and a valve is installed inside the drain pipe (6).