An angle-adjustable ceramic cleaning line pre-rinse mechanism

Abstract

The utility model discloses an angle -adjustable ceramic cleaning line preflushing mechanism belongs to ceramic production and processing equipment technical field. This kind of angle -adjustable ceramic cleaning line preflushing mechanism, including the water tank, the both sides of water tank's top are all installed with the conveying frame, a pair of conveying frame's adjacent side rotatoryly connected with a plurality of conveying roller, the top one side of conveying frame is equipped with a plurality of flush pipe, both ends of flush pipe rotatoryly connected with the holder, the bottom of holder and the top of conveying frame fixedly connected, the one side of water tank is installed with the liquid sending mechanism of flush pipe liquid supply, the one side bottom of water tank is installed with the blowdown valve, the bottom of flush pipe is installed with a plurality of shower nozzles, and the one end of flush pipe is sleeved with the gear, and the bottom of gear is engaged with the rack, the utility model can effectively promote the flexibility and efficiency of ceramic preflushing, and has higher practical value.

Description

Technical Field

[0001] This utility model relates to the technical field of ceramic production and processing equipment, specifically to a pre-rinsing mechanism for a ceramic cleaning line with adjustable angle. Background Technology

[0002] During ceramic production, ceramic workpieces accumulate dust, clay residue, and other contaminants on their surfaces after molding. If these contaminants are not cleaned promptly, they can affect the quality of subsequent glazing and firing processes. Therefore, cleaning is essential for ceramic workpieces. A ceramic cleaning line typically includes pre-rinsing, main cleaning, rinsing, and drying processes. The pre-rinsing process, as the first step in the cleaning line, primarily removes most of the dust and loose residue from the surface of the ceramic workpieces, reducing the workload for the subsequent main cleaning process and improving overall cleaning efficiency and quality.

[0003] Based on the above, the inventors have discovered the following problem: the pre-rinsing mechanism of the current ceramic cleaning line does not have an angle adjustment function during use, and may not be able to effectively rinse some recessed areas or areas with stubborn stains, resulting in poor pre-rinsing effect.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an angle-adjustable pre-rinsing mechanism for ceramic cleaning lines, in order to achieve a more practical purpose. Utility Model Content

[0005] The purpose of this invention is to provide an angle-adjustable pre-rinsing mechanism for ceramic cleaning lines, in order to solve the problem mentioned in the background art that the current pre-rinsing mechanisms for ceramic cleaning lines do not have an angle adjustment function during use, and may not be able to effectively rinse some recessed parts or areas with stubborn stains, resulting in poor pre-rinsing effect.

[0006] In view of the above problems, the technical solution proposed by this utility model is as follows:

[0007] An angle-adjustable pre-rinsing mechanism for a ceramic cleaning line includes a water tank. Conveyor frames are mounted on both sides of the top of the water tank. Several conveyor rollers are rotatably connected to adjacent sides of a pair of conveyor frames. Several rinsing pipes are provided on one side of the top of each conveyor frame. Retainers are rotatably connected to both ends of each rinsing pipe. The bottom end of each retainer is fixedly connected to the top of the conveyor frame. A liquid supply mechanism for supplying liquid to the rinsing pipes is installed on one side of the water tank. A drain valve is installed at the bottom end of one side of the water tank. Several nozzles are installed at the bottom end of each rinsing pipe. A gear is fitted onto one end of each rinsing pipe, and a rack meshes with the bottom end of the gear. A translation mechanism for moving the rack is provided on one side of one of the conveyor frames.

[0008] Furthermore, the translation mechanism includes a frame, one side of which is fixedly connected to one side of one of the conveying frames, and threaded rods are rotatably connected to both ends of the interior of the frame. A slider is fitted on the outer side of the threaded rod, the top end of the slider is fixedly connected to the bottom end of the rack, and the outer side of the slider is slidably connected to the inner side of the frame.

[0009] The beneficial effects of adopting the above-mentioned further solution are that the frame in the translation mechanism provides installation and sliding space for the threaded rod and the slider, ensuring the stability of the position of the adjustment component; the rotation of the threaded rod drives the slider to slide along the inner side of the frame, and the slider is connected to the rack, realizing the smooth movement of the rack; the movement of the rack drives the gear and the flushing pipe to rotate synchronously, accurately adjusting the flushing angle.

[0010] Furthermore, a first motor is mounted on one end of the frame, and the output end of the first motor is connected to one end of the threaded rod.

[0011] The beneficial effect of adopting the above-mentioned further solution is that the first motor at one end of the frame provides automated power to the threaded rod, eliminating the need for manual rotation of the threaded rod and reducing the labor intensity of the operators.

[0012] Furthermore, the liquid delivery mechanism includes a horizontal plate, one side of which is fixedly connected to the top of one side of the water tank. A water pump is installed at the top of the horizontal plate, and a water delivery pipe is installed at the output end of the water pump. Several flexible hoses are installed at the top of the water delivery pipe, one end of which is connected to the other end of the flushing pipe. A water pumping pipe is installed at the input end of the water pump, and one end of the water pumping pipe is connected to the bottom of the inner side of the water tank.

[0013] The beneficial effects of adopting the above-mentioned further solution are that the water pump is supported by the horizontal plate in the liquid delivery mechanism, which ensures the stable installation of the water pump and avoids shaking during operation that affects the liquid supply; the water pump provides power to draw out the rinsing liquid in the water tank through the water pumping pipe, and then delivers it to the rinsing pipe through the water delivery pipe and hose, so as to realize the recycling of rinsing liquid and save water resources.

[0014] Furthermore, a filter screen is installed on the inner side of one end of the water pumping pipe.

[0015] The beneficial effect of adopting the above-mentioned further solution is that the filter screen inside one end of the water pipe filters the impurities in the sewage in the water tank, preventing impurities from entering the water pump or clogging the nozzle, thus avoiding equipment damage or a decrease in rinsing effect.

[0016] Furthermore, a second motor is installed on one side of one of the conveyor frames, the output end of the second motor is connected to one end of one of the conveyor rollers, and a sprocket is fitted on one end of each of the conveyor rollers, and a chain is fitted on the outside of a pair of sprockets.

[0017] The beneficial effect of adopting the above-mentioned further solution is that the second motor on one side of one of the conveyor frames provides power to the conveyor roller, driving one of the conveyor rollers to rotate; through the cooperation of the sprockets and chains at one end of several conveyor rollers, all conveyor rollers rotate synchronously, ensuring that the ceramic moves smoothly and avoiding ceramic displacement, collision or surface scratches caused by inconsistent conveyor roller speeds.

[0018] Furthermore, support bases are installed at the four corners of the bottom of the water tank.

[0019] The beneficial effect of adopting the above-mentioned further solution is that the support bases at the four corners of the bottom of the water tank provide stable support for the entire pre-rinsing mechanism, keeping the water tank at a distance from the ground and preventing the ground from being damp or impurities from affecting the bottom of the water tank.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows: The angle-adjustable ceramic cleaning line pre-rinsing mechanism collects pre-rinsing wastewater through a water tank, preventing wastewater from flowing freely and maintaining a clean cleaning line environment; the conveyor rollers are supported by conveyor frames on both sides of the top of the water tank, forming a ceramic conveying frame; the rotation of several conveyor rollers drives the ceramic movement, achieving continuous pre-rinsing and improving cleaning efficiency; the rinsing pipe is supported by a retainer at the top of the conveyor frame, and the rinsing pipe can rotate around the retainer, providing a structural basis for adjusting the rinsing angle; and the rinsing liquid is evenly sprayed from several nozzles at the bottom of the rinsing pipe. This invention performs a comprehensive pre-rinsing of the ceramic surface to remove impurities; a liquid delivery mechanism continuously supplies liquid to the rinsing pipe to ensure uninterrupted pre-rinsing; a drain valve periodically discharges wastewater and impurities from the water tank to prevent wastewater from circulating and contaminating the ceramic; a gear and rack at one end of the rinsing pipe mesh, and the movement of the rack drives the gear to rotate, thereby adjusting the angle of the rinsing pipe to adapt to the rinsing needs of ceramics of different shapes and sizes; a translation mechanism drives the rack to move, realizing automated adjustment of the rinsing angle and reducing manual intervention. This invention effectively improves the flexibility and efficiency of ceramic pre-rinsing and has high practical value. Attached Figure Description

[0021] Figure 1 This is one of the three-dimensional structural schematic diagrams disclosed in the embodiments of this utility model;

[0022] Figure 2 This is the second three-dimensional structural schematic diagram disclosed in the embodiment of this utility model;

[0023] Figure 3 This is the third perspective structural diagram of the present utility model embodiment;

[0024] Figure 4 The embodiments disclosed herein Figure 2 Enlarged schematic diagram of structure A in the middle;

[0025] Figure 5The embodiments disclosed herein Figure 3 A magnified schematic diagram of the B-structure.

[0026] In the diagram: 1. Water tank; 2. Support base; 3. Conveyor frame; 4. Conveyor roller; 5. Second motor; 6. Holder; 7. Flushing pipe; 8. Nozzle; 9. Liquid delivery mechanism; 901. Horizontal plate; 902. Water pump; 903. Water delivery pipe; 904. Hose; 905. Pumping pipe; 10. Drain valve; 11. Gear; 12. Rack; 13. Translation mechanism; 1301. Frame; 1302. Threaded rod; 1303. Slider; 1304. First motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figures 1-5This utility model provides a technical solution: a pre-rinsing mechanism for an angle-adjustable ceramic cleaning line, including a water tank 1. Conveyor frames 3 are installed on both sides of the top of the water tank 1. Several conveyor rollers 4 are rotatably connected to adjacent sides of a pair of conveyor frames 3. Several rinsing pipes 7 are provided on one side of the top of the conveyor frames 3. Retainers 6 are rotatably connected to both ends of the rinsing pipes 7. The bottom end of the retainer 6 is fixedly connected to the top of the conveyor frame 3. A liquid supply mechanism 9 for supplying liquid to the rinsing pipes 7 is installed on one side of the water tank 1. A drain valve 10 is installed at the bottom end of one side of the water tank 1. Several nozzles 8 are installed at the bottom end of the rinsing pipes 7. A gear 11 is fitted onto one end of the rinsing pipe 7. A rack 12 meshes with the bottom end of the gear 11. A translation mechanism 13 for moving the rack 12 is provided on one side of one of the conveyor frames 3. The pre-rinsing wastewater is collected through the water tank 1 to prevent wastewater from flowing freely and to maintain a clean cleaning line environment. The conveyor frames 3 on both sides of the top of the water tank 1 support... The conveyor rollers 4 form a ceramic conveying frame. The rotation of these rollers 4 drives the ceramic to move, achieving continuous pre-rinsing and improving cleaning efficiency. The retainer 6 at the top of the conveyor frame 3 supports the rinsing pipe 7, which can rotate around the retainer 6, providing a structural basis for adjusting the rinsing angle. Several nozzles 8 at the bottom of the rinsing pipe 7 evenly spray rinsing liquid to thoroughly pre-rinse the ceramic surface and remove surface impurities. A liquid supply mechanism 9 continuously supplies liquid to the rinsing pipe 7, ensuring uninterrupted pre-rinsing. A drain valve 10 periodically discharges wastewater and impurities from the water tank 1, preventing wastewater from circulating and contaminating the ceramic. A gear 11 at one end of the rinsing pipe 7 meshes with a rack 12; the movement of the rack 12 drives the gear 11 to rotate, thereby adjusting the angle of the rinsing pipe 7 to suit the rinsing needs of ceramics of different shapes and sizes. A translation mechanism 13 moves the rack 12, achieving automated adjustment of the rinsing angle and reducing manual intervention.

[0029] The translation mechanism 13 includes a frame 1301, one side of which is fixedly connected to one side of one of the conveyor frames 3. Threaded rods 1302 are rotatably connected to both ends inside the frame 1301. A slider 1303 is fitted onto the outer side of the threaded rod 1302. The top end of the slider 1303 is fixedly connected to the bottom end of the rack 12, and the outer side of the slider 1303 is slidably connected to the inner side of the frame 1301. The frame 1301 in the translation mechanism 13 provides installation and sliding space for the threaded rod 1302 and the slider 1303, ensuring the stability of the adjustment component's position. The rotation of the threaded rod 1302 drives the slider 1303 to slide along the inner side of the frame 1301. The slider 1303 is connected to the rack 12, enabling the rack 12 to move smoothly. The movement of the rack 12 drives the gear 11 to rotate synchronously with the flushing pipe 7, precisely adjusting the flushing angle.

[0030] The frame 1301 has a first motor 1304 installed at one end. The output end of the first motor 1304 is connected to one end of the threaded rod 1302. The first motor 1304 at one end of the frame 1301 provides automated power to the threaded rod 1302, eliminating the need for manual rotation of the threaded rod 1302 and reducing the labor intensity of the operator.

[0031] The liquid delivery mechanism 9 includes a horizontal plate 901, one side of which is fixedly connected to the top of the side of the water tank 1. A water pump 902 is installed at the top of the horizontal plate 901, and a water delivery pipe 903 is installed at the output end of the water pump 902. Several hoses 904 are installed at the top of the water delivery pipe 903, one end of each hose 904 is connected to the other end of the flushing pipe 7. A suction pipe 905 is installed at the input end of the water pump 902, and one end of the suction pipe 905 is connected to the bottom of the inner side of the water tank 1. The horizontal plate 901 in the liquid delivery mechanism 9 supports the water pump 902, ensuring that the water pump 902 is installed stably and avoiding shaking during operation that could affect the liquid supply. The water pump 902 provides power to draw the flushing liquid in the water tank 1 through the suction pipe 905, and then delivers it to the flushing pipe 7 through the water delivery pipe 903 and hoses 904, realizing the recycling of the flushing liquid and saving water resources.

[0032] The inner side of one end of the water pump 905 is equipped with a filter screen. The filter screen filters impurities in the sewage in the water tank 1, preventing impurities from entering the water pump 902 or clogging the nozzle 8, thus avoiding equipment damage or reduced rinsing effect.

[0033] One of the conveyor frames 3 is equipped with a second motor 5 on one side. The output end of the second motor 5 is connected to one end of one of the conveyor rollers 4. A sprocket is fitted on one end of each of the conveyor rollers 4. A chain is fitted on the outside of a pair of sprockets. The second motor 5 on one side of one of the conveyor frames 3 provides power to the conveyor rollers 4, driving one of the conveyor rollers 4 to rotate. The sprockets and chains at one end of the conveyor rollers 4 work together to make all the conveyor rollers 4 rotate synchronously, ensuring that the ceramic moves smoothly and avoiding ceramic displacement, collision or surface scratches caused by inconsistent rotation speed of the conveyor rollers 4.

[0034] The bottom of the water tank 1 is equipped with support bases 2 at the four corners. The support bases 2 at the four corners of the bottom of the water tank 1 provide stable support for the entire pre-rinsing mechanism, keeping the water tank 1 at a distance from the ground and preventing the ground from being damp or impurities from affecting the bottom of the water tank 1.

[0035] Specifically, the working principle of this angle-adjustable ceramic cleaning line pre-rinsing mechanism is as follows: During use, wastewater after pre-rinsing is collected through the water tank 1 to prevent it from flowing freely and maintain a clean cleaning environment. Conveyor rollers 4 are supported by conveyor frames 3 on both sides of the top of the water tank 1, forming a ceramic conveying frame. The rotation of several conveyor rollers 4 drives the ceramic movement, achieving continuous pre-rinsing and improving cleaning efficiency. The rinsing pipe 7 is supported by a retainer 6 at the top of the conveyor frame 3, and the rinsing pipe 7 can rotate around the retainer 6, providing a structural basis for adjusting the rinsing angle. Rinsing liquid is evenly sprayed from several nozzles 8 at the bottom of the rinsing pipe 7 to thoroughly pre-rinse the ceramic surface and remove surface impurities. A liquid delivery mechanism 9 continuously supplies liquid to the rinsing pipe 7, ensuring... The pre-rinsing process is uninterrupted; wastewater and impurities in the water tank 1 are periodically discharged through the drain valve 10 to prevent wastewater from circulating and contaminating the ceramics; the gear 11 at one end of the rinsing pipe 7 meshes with the rack 12, and the movement of the rack 12 drives the gear 11 to rotate, thereby adjusting the angle of the rinsing pipe 7 to adapt to the rinsing needs of ceramics of different shapes and sizes; the translation mechanism 13 drives the rack 12 to move, realizing automated adjustment of the rinsing angle and reducing manual intervention; the frame 1301 in the translation mechanism 13 provides installation and sliding space for the threaded rod 1302 and the slider 1303, ensuring the stability of the adjustment components; the rotation of the threaded rod 1302 drives the slider 1303 to slide along the inner side of the frame 1301, and the slider 1303 is connected to the rack 12, realizing... The rack 12 moves smoothly; the movement of the rack 12 drives the gear 11 to rotate synchronously with the flushing pipe 7, precisely adjusting the flushing angle. The first motor 1304 at one end of the frame 1301 provides automated power to the threaded rod 1302, eliminating the need for manual rotation of the threaded rod 1302 and reducing the labor intensity of operators. The horizontal plate 901 in the liquid delivery mechanism 9 supports the water pump 902, ensuring the stable installation of the water pump 902 and preventing shaking during operation from affecting the liquid supply. Powered by the water pump 902, the flushing liquid in the water tank 1 is drawn out through the water suction pipe 905 and then transported to the flushing pipe 7 through the water delivery pipe 903 and the hose 904, realizing the recycling of the flushing liquid and saving water resources. The water tank is filtered by the filter screen on the inner side of one end of the water suction pipe 905. To prevent impurities in the wastewater from entering the water pump 902 or clogging the nozzle 8, thus avoiding equipment damage or reduced rinsing effect, a second motor 5 on one side of one of the conveyor frames 3 provides power to the conveyor roller 4, driving one of the conveyor rollers 4 to rotate. Through the cooperation of sprockets and chains at one end of several conveyor rollers 4, all conveyor rollers 4 rotate synchronously, ensuring smooth movement of the ceramics and preventing ceramics from shifting, colliding, or being scratched due to inconsistent rotation speeds of the conveyor rollers 4. The support seats 2 at the four corners of the bottom of the water tank 1 provide stable support for the entire pre-rinsing mechanism, keeping the water tank 1 at a distance from the ground to prevent the ground from being damp and impurities from affecting the bottom of the water tank 1. This utility model can effectively improve the flexibility and efficiency of ceramic pre-rinsing and has high practical value.

Claims

1. A pre-rinsing mechanism for an angle-adjustable ceramic cleaning line, characterized in that, The system includes a water tank (1), with conveyor frames (3) installed on both sides of the top of the water tank (1). Several conveyor rollers (4) are rotatably connected to the adjacent sides of a pair of conveyor frames (3). Several flushing pipes (7) are provided on one side of the top of the conveyor frame (3). A retainer (6) is rotatably connected to both ends of the flushing pipe (7). The bottom end of the retainer (6) is fixedly connected to the top of the conveyor frame (3). A liquid supply mechanism (9) for supplying liquid to the flushing pipe (7) is installed on one side of the water tank (1). A drain valve (10) is installed at the bottom end of one side of the water tank (1). Several nozzles (8) are installed at the bottom end of the flushing pipe (7). A gear (11) is fitted on one end of the flushing pipe (7). A rack (12) meshes with the bottom end of the gear (11). A translation mechanism (13) for moving the rack (12) is provided on one side of one of the conveyor frames (3).

2. The pre-rinsing mechanism for an angle-adjustable ceramic cleaning line according to claim 1, characterized in that, The translation mechanism (13) includes a frame (1301), one side of the frame (1301) is fixedly connected to one side of one of the conveyor frames (3), and threaded rods (1302) are rotatably connected to both ends of the inside of the frame (1301). A slider (1303) is fitted on the outside of the threaded rod (1302), the top end of the slider (1303) is fixedly connected to the bottom end of the rack (12), and the outside of the slider (1303) is slidably connected to the inside of the frame (1301).

3. The pre-rinsing mechanism for an angle-adjustable ceramic cleaning line according to claim 2, characterized in that, A first motor (1304) is mounted on one end of the frame (1301), and the output end of the first motor (1304) is connected to one end of the threaded rod (1302).

4. The pre-rinsing mechanism for an angle-adjustable ceramic cleaning line according to claim 1, characterized in that, The liquid delivery mechanism (9) includes a horizontal plate (901), one side of which is fixedly connected to the top of one side of the water tank (1). A water pump (902) is installed at the top of the horizontal plate (901). A water delivery pipe (903) is installed at the output end of the water pump (902). Several flexible hoses (904) are installed at the top of the water delivery pipe (903). One end of the flexible hoses (904) is connected to the other end of the flushing pipe (7). A water pumping pipe (905) is installed at the input end of the water pump (902). One end of the water pumping pipe (905) is connected to the bottom inner side of the water tank (1).

5. The pre-rinsing mechanism for an angle-adjustable ceramic cleaning line according to claim 4, characterized in that, A filter screen is installed on the inner side of one end of the water pumping pipe (905).

6. The pre-rinsing mechanism for an angle-adjustable ceramic cleaning line according to claim 1, characterized in that, A second motor (5) is installed on one side of one of the conveyor frames (3). The output end of the second motor (5) is connected to one end of one of the conveyor rollers (4). A sprocket is fitted on one end of each of the conveyor rollers (4), and a chain is fitted on the outside of a pair of sprockets.

7. The pre-rinsing mechanism for an angle-adjustable ceramic cleaning line according to claim 1, characterized in that, The bottom of the water tank (1) is equipped with support bases (2) at all four corners.

Images