Cleaning device for ferrite core production

Abstract

The utility model relates to ferrite core production technical field, concretely is ferrite core production and is used cleaning device, including first cleaning tank, the bottom end perpendicular of first cleaning tank is penetrated in the middle part of the top of first filter box, the bottom of first filter box is placed in the bottom wall one side of support frame, the middle part of bottom wall of support frame is placed with second filter box, the middle part perpendicular of second filter box's top is penetrated with second cleaning tank, the left and right sides horizontal penetration of second cleaning tank has the spraying mechanism, the side away from first cleaning tank of support frame's top is placed with drying groove. Improved cleaning device, ultrasonic transducer and electric heating tube can promote cleaning efficiency, first filter box can filter big particle and prevent blockage, spraying mechanism cooperates the double filtration of second filter box, can realize cleaning fluid recycling, horizontal moving mechanism and grabbing mechanism can realize the automatic handling of magnetic core, accurate and efficient reduction of artificial error, drying groove can ensure that the magnetic core is dry.

Description

Technical Field

[0001] This utility model relates to the field of ferrite core production technology, specifically to a cleaning device for ferrite core production. Background Technology

[0002] Ferrite core production is the process of fabricating magnetic components using ferrite materials. It encompasses stages such as raw material proportioning, mixing and grinding, molding, high-temperature sintering, precision machining, and performance testing. By controlling the composition and processes, specific magnetic properties are imparted to the cores, which are widely used in inductors, transformers, filters, and other devices in electronic circuits. It is a key fundamental process in the manufacturing of electronic components.

[0003] During the design process of this utility model, the following problems were discovered in the existing technology:

[0004] Existing cleaning devices have low cleaning efficiency, are difficult to remove stubborn stains using a single method, lack a filtration system, are prone to clogging pipes, cannot circulate the cleaning fluid, easily waste water resources, and rely on manual handling, which has large errors and is prone to damaging the magnetic core. Utility Model Content

[0005] The purpose of this invention is to provide a cleaning device for ferrite core production, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a cleaning device for ferrite core production, comprising a first cleaning tank, the bottom of which vertically penetrates the middle of the top of a first filter box, the bottom of which is placed on one side of the bottom wall of a support frame, a second filter box placed in the middle of the bottom wall of the support frame, a second cleaning tank vertically penetrating the middle of the top of the second filter box, spraying mechanisms horizontally penetrating the left and right sides of the second cleaning tank, a drying tank placed on the top side of the support frame away from the first cleaning tank, placement plates provided on the inner walls of the bottom ends of the drying tank, the first cleaning tank, and the second cleaning tank, a fixed bracket provided on the outside of the support frame, a sliding groove provided on the top of the fixed bracket, a transverse moving mechanism rotatably connected to the inner walls of the left and right sides of the sliding groove, and a gripping mechanism screwed to the bottom of the transverse moving mechanism.

[0007] More preferably, protective boxes are screwed to the outer walls of the left and right sides of the first cleaning tank, and ultrasonic transducers are screwed into the inside of the protective boxes. Several electric heating tubes are provided in the interlayer of the inner walls of the left and right sides of the first cleaning tank and the drying tank.

[0008] More preferably, the first filter screen is slidably connected to the inner walls of the left and right sides of the first filter box.

[0009] More preferably, a second filter screen is slidably connected to the upper end of the inner walls on both sides of the second filter box, and a filter nylon bag is slidably connected to the inner walls on both sides of the second filter box directly below the second filter screen.

[0010] More preferably, the spraying mechanism includes two nozzles, the water inlet ends of the two nozzles are provided with water supply pipes, the bottom end of the water supply pipes is connected to a water pump, the bottom end of the water pump is connected to a water pumping pipe, and the water pumping ends of the two water pumping pipes pass through the inner walls of the left and right sides of the second filter box located on the filter nylon bag.

[0011] More preferably, the transverse movement mechanism includes a transverse movement screw, the left and right ends of which are rotatably connected to the inner walls of the left and right sides of the slide groove, a drive motor is inserted into one end of the transverse movement screw, and a moving screw block is screwed onto the outer wall of the transverse movement screw.

[0012] More preferably, the gripping mechanism includes an electric telescopic rod, the top end of which is screwed to the bottom end of the movable screw block, the driving end of which is provided with an electromagnetic plate, and a fan is screwed to the bottom wall of the drying tank 7.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] The cleaning efficiency can be improved by using the first cleaning tank in conjunction with an ultrasonic transducer and an electric heating tube. The first filter box directly below the first cleaning tank can filter out large particles of impurities to prevent clogging. The spray mechanism can clean the core by spraying. With the double filtration of the second filter box, the cleaning liquid can be circulated, which is environmentally friendly and energy-saving. The transverse and gripping mechanisms can automatically transport the magnetic core, which is precise and efficient and reduces human error. The drying tank can ensure that the magnetic core is dry. Attached Figure Description

[0015] Figure 1 This is a frontal cross-sectional view of the present invention.

[0016] Figure 2 This is a schematic diagram of the transverse movement mechanism of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the first filter box of this utility model;

[0018] Figure 4 This is a schematic diagram of the spraying mechanism of this utility model;

[0019] Figure 5 This is a schematic diagram of the drying tank structure of this utility model.

[0020] In the diagram: 1. First cleaning tank; 101. Protective box; 102. Ultrasonic transducer; 2. First filter box; 201. First filter screen; 3. Support frame; 4. Second filter box; 401. Second filter screen; 402. Filter nylon bag; 5. Second cleaning tank; 6. Spraying mechanism; 601. Spray head; 602. Water supply pipe; 603. Water pump; 604. Water pumping pipe; 7. Drying tank; 701. Fan; 8. Placement plate; 9. Fixed bracket; 10. Slide chute; 11. Horizontal movement mechanism; 1101. Horizontal movement screw; 1102. Drive motor; 1103. Moving screw block; 12. Gripping mechanism; 1201. Electric telescopic rod; 1202. Electromagnetic plate. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figures 1 to 5 This utility model provides a technical solution: a cleaning device for ferrite core production, including a first cleaning tank 1, the bottom end of the first cleaning tank 1 vertically penetrating the middle of the top of the first filter box 2, the bottom of the first filter box 2 being placed on one side of the bottom wall of the support frame 3, a second filter box 4 being placed in the middle of the bottom wall of the support frame 3, a second cleaning tank 5 vertically penetrating the middle of the top of the second filter box 4, a spraying mechanism 6 horizontally penetrating the left and right sides of the second cleaning tank 5, a drying tank 7 being placed on the top side of the support frame 3 away from the first cleaning tank 1, a placement plate 8 being provided on the inner wall of the bottom end of the drying tank 7, the first cleaning tank 1 and the second cleaning tank 5, a fixed bracket 9 being provided on the outside of the support frame 3, a sliding groove 10 being opened on the top of the fixed bracket 9, a transverse moving mechanism 11 being rotatably connected to the inner wall of the left and right sides of the sliding groove 10, and a gripping mechanism 12 being screwed to the bottom end of the transverse moving mechanism 11.

[0023] In this embodiment, as Figure 1 and Figure 3 As shown, protective boxes 101 are screwed onto the outer walls of the left and right sides of the first cleaning tank 1, and ultrasonic transducers 102 are screwed into the inside of the protective boxes 101. Several electric heating tubes are provided in the interlayer of the inner walls of the left and right sides of the first cleaning tank 1 and the drying tank 7.

[0024] In this embodiment, as Figure 1 and Figure 3 As shown, the first filter screen 201 is slidably connected to the inner walls of the left and right sides of the first filter box 2.

[0025] In this embodiment, as Figure 1 and Figure 4 As shown, a second filter screen plate 401 is slidably connected to the upper end of the inner walls on both sides of the second filter box 4, and a filter nylon bag 402 is slidably connected to the inner walls on both sides of the second filter box 4 directly below the second filter screen plate 401.

[0026] In this embodiment, as Figure 4 As shown, the spraying mechanism 6 includes two nozzles 601. The water inlet end of the two nozzles 601 is provided with a water supply pipe 602. The bottom end of the water supply pipe 602 is connected to a water pump 603. The bottom end of the water pump 603 is connected to a water suction pipe 604. The water suction ends of the two water suction pipes 604 pass through the inner walls of the second filter box 4 located on the left and right sides of the filter nylon bag 402.

[0027] In this embodiment, as Figure 2 As shown, the transverse movement mechanism 11 includes a transverse movement screw 1101. The left and right ends of the transverse movement screw 1101 are rotatably connected to the inner walls of the left and right sides of the slide groove 10, respectively. A drive motor 1102 is inserted into one end of the transverse movement screw 1101, and a moving screw block 1103 is screwed onto the outer wall of the transverse movement screw 1101.

[0028] In this embodiment, as Figure 2 and Figure 5 As shown, the gripping mechanism 12 includes an electric telescopic rod 1201. The top end of the electric telescopic rod 1201 is screwed to the bottom end of the movable screw block 1103. The driving end of the electric telescopic rod 1201 is provided with an electromagnetic plate 1202. A fan 701 is screwed to the bottom wall of the drying tank 7.

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the cleaning device for ferrite core production operates as follows:

[0030] When using the device for the first time, the operator can first activate the electromagnetic plate 1202 of the gripping mechanism 12 to generate magnetism by energizing it. Then, the electric telescopic rod 1201 is activated, causing its drive end to extend downwards and attract the ferrite core to be cleaned through the electromagnetic plate 1202. Subsequently, the drive motor 1102 of the transverse mechanism 11 is activated, causing its output end to drive the inserted transverse screw 1101 to start rotating. This allows the moving screw block 1103, which is screwed to the outer wall of the transverse screw 1101, to move laterally along the slide groove 10, thereby moving the magnetic core attracted by the gripping mechanism 12 to the top of the first cleaning tank 1. Then, the electric telescopic rod 1201 is activated to extend downwards and place the magnetic core on the placement plate 8 on the inner wall of the bottom of the first cleaning tank 1. At this time, the electromagnetic plate 1202 is de-energized and the magnetic core is released.

[0031] Next, the operator can turn on the ultrasonic transducers 102 (C-100) inside the protective boxes 101 on both sides of the first cleaning tank 1, so that they emit ultrasonic waves to clean the magnetic core inside the first cleaning tank 1. At the same time, the electric heating tubes in the inner wall sandwich layer on both sides of the first cleaning tank 1 are activated to heat up, thereby heating the cleaning fluid to improve the cleaning efficiency. The wastewater generated during the cleaning process will carry impurities and flow vertically from the bottom channel of the first cleaning tank 1 into the first filter box 2 below. During this period, the wastewater will pass through the first filter screen 201, thereby filtering out larger particles of impurities. The filtered wastewater is then temporarily stored at the bottom of the first filter box 2.

[0032] After the first cleaning tank 1 has finished cleaning, the horizontal movement mechanism 11 moves again, driving the gripping mechanism 12 to move above the first cleaning tank 1, and activating the electric telescopic rod 1201 to push the electromagnetic plate 1202 downward into the first cleaning tank 1. At this time, the operator energizes the electromagnetic plate 1202 to attract the magnetic core. Then the electric telescopic rod 1201 retracts and lifts the magnetic core, and moves the magnetic core to the top of the second cleaning tank 5 through the horizontal movement mechanism 11. Then, the electric telescopic rod 1201 is extended to place the magnetic core on the placement plate 8 of the second cleaning tank 5, and the electromagnetic plate 1202 is de-energized and released.

[0033] At this time, the operator can start two water pumps 603, which draw the filtered cleaning liquid from the second filter box 4 through the connected water pipes 604, and drive the cleaning liquid to the nozzles 601 on both sides through the water supply pipes 602. Then the cleaning liquid will be sprayed from the nozzles 601 into the magnetic core in the second cleaning tank 5 for spray cleaning. During this period, the sewage in the second cleaning tank 5 will flow vertically down through its bottom channel into the second filter box 4 below, and pass through the second filter screen 401 to filter out larger impurities. Then it will fall into the filter nylon bag 402 below for fine filtration. The filtered cleaning liquid will be stored at the bottom of the second filter box 4 and used by the water pumps 603 for circulation.

[0034] After the spray cleaning is completed, the operator can restart the electric telescopic rod 1201 to extend it downwards and push the electromagnetic plate 1202 into the second cleaning tank 5. At this time, the electromagnetic plate 1202 attracts the magnetic core and is moved to the top of the drying tank 7 through the transverse mechanism 11. Meanwhile, the operator can repeat the above steps to place the magnetic core on the placement plate 8 of the drying tank 7.

[0035] At this time, the operator can activate the electric heating tubes sandwiched between the inner walls on both sides of the drying tank 7 to generate heat, and at the same time activate the fan 701 to drive the hot air in the drying tank 7 to dry the magnetic core. After drying is completed, the operator can activate the transverse mechanism 11 to drive the gripping mechanism 12 to remove the magnetic core and complete the entire cleaning and drying process.

[0036] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A cleaning apparatus for ferrite core production, comprising a first cleaning tank (1), characterized in that: The bottom end of the first cleaning tank (1) is vertically inserted through the middle of the top of the first filter box (2). The bottom of the first filter box (2) is placed on one side of the bottom wall of the support frame (3). The middle of the bottom wall of the support frame (3) is placed with a second filter box (4). The middle of the top of the second filter box (4) is vertically inserted with a second cleaning tank (5). The left and right sides of the second cleaning tank (5) are horizontally inserted with spraying mechanisms (6). The top of the support frame (3) away from the first cleaning tank (1) is placed with a drying tank (7). The bottom inner walls of the drying tank (7), the first cleaning tank (1) and the second cleaning tank (5) are all provided with placement plates (8). The outside of the support frame (3) is provided with a fixed bracket (9). The top of the fixed bracket (9) is provided with a sliding groove (10). The left and right inner walls of the sliding groove (10) are rotatably connected with a transverse moving mechanism (11). The bottom end of the transverse moving mechanism (11) is screwed with a gripping mechanism (12).

2. The cleaning apparatus for ferrite core production according to claim 1, characterized in that: The first cleaning tank (1) has protective boxes (101) screwed onto the outer walls on both sides. The protective boxes (101) have ultrasonic transducers (102) screwed into their interiors. The inner walls of the first cleaning tank (1) and the drying tank (7) are each provided with several electric heating tubes.

3. The cleaning apparatus for ferrite core production according to claim 1, characterized in that: The first filter box (2) has a first filter screen plate (201) slidably connected to the inner walls of the left and right sides.

4. The cleaning apparatus for ferrite core production according to claim 1, characterized in that: The upper ends of the inner walls on the left and right sides of the second filter box (4) are slidably connected to the second filter screen plate (401), and the inner walls on the left and right sides of the second filter box (4) are slidably connected to the filter nylon bag (402) directly below the second filter screen plate (401).

5. The cleaning apparatus for ferrite core production according to claim 4, characterized in that: The spraying mechanism (6) includes two nozzles (601), and the water inlet end of the two nozzles (601) is provided with a water supply pipe (602). The bottom end of the water supply pipe (602) is connected to a water pump (603), and the bottom end of the water pump (603) is connected to a water pump pipe (604). The water pumping ends of the two water pump pipes (604) on both sides pass through the inner walls of the second filter box (4) located on the left and right sides of the filter nylon bag (402).

6. The cleaning apparatus for ferrite core production according to claim 1, characterized in that: The transverse mechanism (11) includes a transverse screw (1101), the left and right ends of which are rotatably connected to the inner walls of the left and right sides of the slide groove (10), a drive motor (1102) is inserted into one end of the transverse screw (1101), and a moving screw block (1103) is screwed onto the outer wall of the transverse screw (1101).

7. The cleaning apparatus for ferrite core production according to claim 6, characterized in that: The gripping mechanism (12) includes an electric telescopic rod (1201), the top end of which is screwed to the bottom end of the moving screw block (1103), and the driving end of the electric telescopic rod (1201) is provided with an electromagnetic plate (1202). A fan (701) is screwed to the bottom wall of the drying tank (7).

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