Workpiece rinsing and multi-stage filtration apparatus
Patent Information
- Application Number
- CN202522542690.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]然而,传统的工件冲洗设备,冲洗的后液体的会采用两种处理方式,其一是冲洗后的液体直接排放,造成资源浪费与环境污染;其二是将冲洗后的液体过滤后继续使用,但是由于过滤方式单一导致过滤效果不佳,循环使用的冲洗液体清洁度不足,影响后续对工件的冲洗效果,现提出一种工件冲洗及多级过滤设备,以改善现有存在的问题
该多级过滤装置通过四级净化和循环利用的设计,既实现了水资源的高效循环利用,又通过四级过滤系统提高了循环冲洗液的清洁度,减少了新水的使用量,降低了水资源消耗成本。
Smart Images

Figure CN224895021U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of filtration equipment technology, and more specifically, to a workpiece rinsing and multi-stage filtration device. Background Technology
[0002] In each stage of workpiece processing and production, cutting, grinding and other processes easily generate debris, and oil stains adhere to the workpiece surface. Therefore, it is often necessary to perform targeted rinsing on the workpiece to efficiently remove these impurities and avoid affecting the subsequent processing accuracy or product assembly effect.
[0003] However, traditional workpiece washing equipment treats the rinsing liquid in two ways: one is to directly discharge the rinsing liquid, which wastes resources and pollutes the environment; the other is to filter the rinsing liquid and reuse it. However, due to the single filtration method, the filtration effect is not good, and the cleanliness of the recycled rinsing liquid is insufficient, which affects the subsequent rinsing effect on the workpiece. This paper proposes a workpiece rinsing and multi-stage filtration equipment to improve the existing problems. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a workpiece rinsing and multi-stage filtration device.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A workpiece rinsing and multi-stage filtration device includes an installation assembly, on which a rinsing assembly is mounted, and below which a filtration assembly is mounted.
[0006] The installation assembly includes an installation frame, a mounting base is provided on one side of the installation frame, and a placement rack is provided on one side of the mounting base, with the placement rack being fixedly connected to the installation frame.
[0007] The rinsing assembly includes a rinsing tank, a support frame disposed inside the rinsing tank, and a spray gun disposed outside the rinsing tank. The support frame is used to place the workpiece to be rinsed, and the spray gun is used to spray cleaning fluid.
[0008] The filtration assembly includes a filtration tank, and the interior of the filtration tank is sequentially provided with a first filtration section, a second filtration section, a third filtration section, and a fourth filtration section, which sequentially filter the waste liquid after rinsing.
[0009] The present invention is further configured such that: a liquid outlet is provided inside the rinsing tank, a liquid outlet pipe is provided below the liquid outlet, one end of the liquid outlet pipe away from the liquid outlet is connected to the filter assembly, and a magnetic pump is provided on one side of the rinsing tank, and the magnetic pump is connected to the filter assembly.
[0010] The present invention is further configured such that: a connecting pipe is provided on one side of the magnetic pump, one end of the connecting pipe is connected to the magnetic pump, and the other end of the connecting pipe is connected to the spray gun; the magnetic pump is installed on the top of the mounting base, and the spray gun is placed on the mounting frame.
[0011] The present invention is further configured such that: the first filter part includes a fixing frame, the fixing frame is disposed inside the filter tank, and a filter screen is disposed inside the fixing frame, the filter screen being used for preliminary filtration of the waste liquid after rinsing.
[0012] The present invention is further configured such that: the second filter part includes a first baffle, a second baffle, a third baffle, and a fourth baffle sequentially disposed inside the filter tank, the first baffle and the third baffle having a gap with the bottom of the filter tank, and the second baffle and the fourth baffle being disposed at the bottom of the filter tank.
[0013] The present invention is further configured such that: a liquid storage tank is provided at the middle position between the third filter section and the fourth filter section, the liquid storage space is used to temporarily store the liquid filtered by the third filter section, and the liquid storage tank is connected to the fourth filter section.
[0014] The present invention is further configured such that: a drain pipe is provided on one side of the filter tank, and the two ends of the drain pipe are respectively connected to the fourth filter section and the magnetic pump.
[0015] In summary, this application includes at least one of the following beneficial technical effects: This multi-stage filtration device, through its four-stage purification and recycling design, not only achieves efficient recycling of water resources, but also improves the cleanliness of the circulating flushing liquid through the four-stage filtration system, reducing the amount of fresh water used and lowering water consumption costs. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of a workpiece rinsing and multi-stage filtration device according to the present invention.
[0017] Figure 2 for Figure 1 Top view.
[0018] Figure 3 for Figure 1 The front view.
[0019] Figure 4 This is a schematic diagram of the filter assembly in this utility model.
[0020] Figure 5 for Figure 4 Isometric side view.
[0021] Explanation of reference numerals in the attached drawings: 1. Mounting component; 11. Mounting frame; 12. Mounting base; 13. Placement rack; 2. Rinsing assembly; 21. Rinsing tank; 22. Support frame; 23. Liquid outlet; 24. Magnetic pump; 25. Connecting pipe; 26. Spray gun; 27. Liquid outlet pipe; 3. Filter assembly; 31. Filter tank; 32. First filter section; 321. Fixing frame; 322. Filter screen; 33. Second filter section; 331. First baffle; 332. Second baffle; 333. Third baffle; 334. Fourth baffle; 34. Third filter section; 35. Fourth filter section; 36. Drain pipe. Detailed Implementation
[0022] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0023] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0024] Please see Figures 1-5 The present invention provides the following technical solution: Example 1, see Figure 1 A workpiece rinsing and multi-stage filtration device includes an installation component 1, a rinsing component 2 is provided on the installation component 1, and a filtration component 3 is provided below the rinsing component 2.
[0025] The installation component 1 provides installation space for the rinsing component 2 and the filter component 3, facilitating their installation. The filter component 3 is positioned below the rinsing component 2 to receive the liquid after rinsing, allowing for rapid filtration. The filtered liquid can then be used to rinse the workpiece again, achieving the goal of reusing the rinsing liquid.
[0026] See Figure 3 The mounting component 1 includes a mounting frame 11, a mounting base 12 is provided on one side of the mounting frame 11, and a placement rack 13 is provided on one side of the mounting base 12. The placement rack 13 is fixedly connected to the mounting frame 11.
[0027] See Figure 2 The rinsing assembly 2 includes a rinsing tank 21, a support frame 22 disposed inside the rinsing tank 21, and a spray gun 26 disposed outside the rinsing tank 21. The support frame 22 is used to place the workpiece to be rinsed, and the spray gun 26 is used to spray the cleaning liquid.
[0028] See Figure 2The rinsing tank 21 has an outlet 23 inside, and an outlet pipe 27 is connected below the outlet 23. The end of the outlet pipe 27 away from the outlet 23 is connected to the filter assembly 3. A magnetic pump 24 is provided on one side of the rinsing tank 21 and is connected to the filter assembly 3.
[0029] See Figure 2 A connecting pipe 25 is provided on one side of the magnetic pump 24. One end of the connecting pipe 25 is connected to the magnetic pump 24, and the other end of the connecting pipe 25 is connected to the spray gun 26. The magnetic pump 24 is installed on the top of the mounting base 12, and the spray gun 26 is placed on the mounting frame 13.
[0030] In the actual rinsing process, the operator holds a water spray gun 26 to rinse the workpiece placed on the support frame 22. The rinsed liquid flows through the outlet 23 and the outlet pipe 27 into the filter assembly 3 for filtration. The rinsed liquid filtered in the filter assembly 3 flows through the magnetic pump 24 and the connecting pipe 25 and is sprayed out again by the water spray gun 26 to continue rinsing the workpiece, so as to achieve the purpose of recycling the rinsed liquid.
[0031] The connecting pipe 25 is a flexible hose that can move freely. By setting the hose, it can be used for rinsing in different locations, making it convenient for the operator to use the spray gun 26.
[0032] The switch of the spray gun 26 is connected to the on / off control circuit of the magnetic pump 24, and the on / off state of the magnetic pump 24 can be controlled by the switch of the spray gun 26.
[0033] See Figure 4 and Figure 5 The filter assembly 3 includes a filter tank 31, and a first filter section 32, a second filter section 33, a third filter section 34, and a fourth filter section 35 are arranged sequentially inside the filter tank 31. The first filter section 32, the second filter section 33, the third filter section 34, and the fourth filter section 35 filter the waste liquid after rinsing in sequence.
[0034] See Figure 4 and Figure 5 The first filtration unit 32 includes a fixing frame 321, which is disposed inside the filter tank 31. A filter screen 322 is disposed inside the fixing frame 321, and the filter screen 322 is used for preliminary filtration of the waste liquid after rinsing.
[0035] The second baffle 332 can filter large particles in the waste liquid, and the bottom of the first baffle 331 is hollowed out to facilitate the rinsing liquid to enter the filter tank 31 through the second baffle 332.
[0036] See Figure 4 and Figure 5The second filter section 33 includes a first baffle 331, a second baffle 332, a third baffle 333, and a fourth baffle 334 sequentially disposed inside the filter tank 31. The first baffle 331 and the third baffle 333 are provided with gaps between them and the bottom of the filter tank 31, and the second baffle 332 and the fourth baffle 334 are disposed at the bottom of the filter tank 31.
[0037] In this embodiment, clean water is used as the rinsing fluid. Based on the different specific gravities of water and oil, the water and oil are coarsely filtered by setting a first baffle 331, a second baffle 332, a third baffle 333, and a fourth baffle 334. The water and oil in the liquid can be separated into layers inside the filter tank 31, that is, water is in the lower layer and oil is in the upper layer.
[0038] See Figure 4 and Figure 5 The first baffle 331, the second baffle 332, the third baffle 333, and the fourth baffle 334 are staggered in height. Since the second baffle 332 and the fourth baffle 334 are located at the bottom of the filter tank 31, they can effectively prevent the liquid from flowing from the bottom of the filter tank 31 to the next stage. After the water and oil in the liquid separate into layers inside the filter tank 31, the oil on the upper layer is blocked by the first baffle 331 and the third baffle 333, while the water flows through the gap between the first baffle 331, the second baffle 332, the third baffle 333, and the fourth baffle 334 to the third filter section 34 for filtration.
[0039] By setting the first baffle 331, the second baffle 332, the third baffle 333, and the fourth baffle 334 at different heights, the oil stains in the upper layer of the liquid can be blocked, allowing water to flow out through the gaps, thus achieving coarse filtration of water and oil.
[0040] See Figure 4 and Figure 5 A liquid storage tank is provided at the middle position between the third filter section 34 and the fourth filter section 35. The liquid storage space is used to temporarily store the liquid filtered by the third filter section 34. The liquid storage tank is connected to the fourth filter section 35.
[0041] See Figure 4 and Figure 5 A drain pipe 36 is provided on one side of the filter tank 31, and the two ends of the drain pipe 36 are connected to the fourth filter section 35 and the magnetic pump 24, respectively.
[0042] The liquid, after being filtered by the second filter section 33, is then filtered by the third filter section 34 and the fourth filter section 35 in sequence. The third filter section 34 is made of oil-absorbing cotton and can further absorb the oil in the liquid to achieve the purpose of further filtration. The liquid after being filtered by the third filter section 34 flows to the position of the liquid storage tank, which is connected to the fourth filter section 35. The liquid in the liquid storage tank continues to flow to the position of the fourth filter section 35 for filtration.
[0043] The fourth filtration section 35 is a filter cartridge filtration device. The fourth filtration section 35 can further filter particulate matter in the liquid, and the filtration accuracy of the filter cartridge can reach 1μm.
[0044] By setting up a first filtration unit 32, a second filtration unit 33, a third filtration unit 34, and a fourth filtration unit 35 to perform coarse particle filtration, coarse oil filtration, fine oil filtration, and fine particle filtration on the rinsed liquid in stages, the rinsed liquid can be reused after filtration, reducing the amount of fresh water used and lowering the cost of water resource consumption.
[0045] After being filtered by the fourth filtration section 35, the liquid flows through the drain pipe 36 into the magnetic pump 24, and then the spray gun 26 sprays and washes the workpiece, realizing the reuse of the filtered water.
[0046] Specifically, in use, the workpiece to be rinsed is placed on the support frame 22, and the operator holds the spray gun 26 and turns on the spray gun 26. At this time, the magnetic pump 24 starts, which delivers the liquid in the filter tank 31 to the spray gun. The workpiece is rinsed using the spray gun 26. The rinsed liquid flows to the filter tank 31 and first passes through the first filter section 32. Under the action of the second baffle 332, larger particulate impurities are initially filtered out. Then it enters the second filter section 33, where some oil is separated by the difference in specific gravity between oil and water. Then it enters the third filter section 34, where oil is further removed from the rinsing liquid by the oil-absorbing cotton. After that, it passes through the fourth filter section 35, where the filter element performs fine filtration of the liquid to remove fine particulate matter. After multi-stage filtration, the liquid can be delivered back to the spray gun 26 under the action of the magnetic pump 24 to achieve liquid recycling. When the spray gun 26 is turned off, the magnetic pump 24 stops working.
[0047] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
Claims
1. A workpiece rinsing and multi-stage filtration device, characterized in that: It includes an installation component (1), on which a flushing component (2) is provided, and below the flushing component (2) a filter component (3); The mounting component (1) includes a mounting frame (11), a mounting base (12) is provided on one side of the mounting frame (11), and a placement rack (13) is provided on one side of the mounting base (12), and the placement rack (13) is fixedly connected to the mounting frame (11). The rinsing assembly (2) includes a rinsing tank (21), a support frame (22) disposed inside the rinsing tank (21), and a spray gun (26) disposed outside the rinsing tank (21). The support frame (22) is used to place the workpiece to be rinsed, and the spray gun (26) is used to spray the cleaning liquid. The filter assembly (3) includes a filter tank (31), and the filter tank (31) is provided with a first filter section (32), a second filter section (33), a third filter section (34), and a fourth filter section (35) in sequence. The first filter section (32), the second filter section (33), the third filter section (34), and the fourth filter section (35) filter the waste liquid after rinsing in sequence.
2. The workpiece rinsing and multi-stage filtration equipment according to claim 1, characterized in that: The rinsing tank (21) has an outlet (23) inside. An outlet pipe (27) is connected below the outlet (23). The end of the outlet pipe (27) away from the outlet (23) is connected to the filter assembly (3). A magnetic pump (24) is provided on one side of the rinsing tank (21). The magnetic pump (24) is connected to the filter assembly (3).
3. The workpiece rinsing and multi-stage filtration equipment according to claim 2, characterized in that: A connecting pipe (25) is provided on one side of the magnetic pump (24). One end of the connecting pipe (25) is connected to the magnetic pump (24), and the other end of the connecting pipe (25) is connected to the spray gun (26). The magnetic pump (24) is installed on the top of the mounting base (12), and the spray gun (26) is placed on the mounting frame (13).
4. The workpiece rinsing and multi-stage filtration equipment according to claim 1, characterized in that: The first filter unit (32) includes a fixing frame (321), which is disposed inside the filter tank (31). A filter screen (322) is disposed inside the fixing frame (321), and the filter screen (322) is used for preliminary filtration of the waste liquid after rinsing.
5. The workpiece rinsing and multi-stage filtration equipment according to claim 1, characterized in that: The second filter section (33) includes a first baffle (331), a second baffle (332), a third baffle (333), and a fourth baffle (334) arranged sequentially inside the filter tank (31). The first baffle (331) and the third baffle (333) are provided with a gap between them and the bottom of the filter tank (31). The second baffle (332) and the fourth baffle (334) are located at the bottom of the filter tank (31).
6. The workpiece rinsing and multi-stage filtration equipment according to claim 1, characterized in that: A liquid storage tank is provided at the middle position between the third filter section (34) and the fourth filter section (35). The liquid storage space is used to temporarily store the liquid filtered by the third filter section (34). The liquid storage tank is connected to the fourth filter section (35).
7. The workpiece rinsing and multi-stage filtration equipment according to claim 2, characterized in that: A drain pipe (36) is provided on one side of the filter tank (31), and the two ends of the drain pipe (36) are respectively connected to the fourth filter section (35) and the magnetic pump (24).