A kind of stirring cleaning machine
Patent Information
- Application Number
- CN202522339891.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-04
AI Technical Summary
然而,目前常见的清洗设备多依赖人工进行加注水与清洗剂等操作,不仅影响整体加工效率,也难以精确控制液体配比,最终对清洗效果造成不利影响
[0011]在运行过程中,翻转机构驱动搅拌机构向上翻转,使其移离清洗桶,便于操作人员将待清洗零件放入桶内。随后,进水口通过第三软管向混合桶注入清水,由第一电阀门精确控制进水量;同时,第一液泵将清洁剂桶内的清洁剂泵入混合桶,实现清水与清洁剂的初步混合。混合后的液体经第四软管流入清洗桶。之后,翻转机构驱动搅拌机构复位至清洗桶内,启动搅拌机构,带动清水、清洁剂与待清洗零件之间充分运动与冲刷,从而实现零件的快速清洗。本实用新型通过第一电阀门与第一液泵分别精准控制清水与清洁剂的投加量,确保液体配比准确,提升清洗效果;同时,整个清洗过程实现自动化控制,有效提高加工效率。
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Figure CN224895043U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of cleaning devices, specifically relating to a stirring cleaning machine. Background Technology
[0002] During machining, industrial parts (such as various metal components) often retain contaminants such as cutting fluid, lubricating oil, coolant, and metal shavings. Taking a typical metal cutting operation as an example, this process usually requires applying lubricant to the tool or workpiece, and the residual oil and generated metal particles easily adhere to the part's surface after machining. To ensure the parts maintain stable performance in subsequent use, these contaminants must be thoroughly removed using specialized industrial cleaning equipment to achieve the required cleanliness. However, currently common cleaning equipment often relies on manual operation of adding water and cleaning agents, which not only affects overall processing efficiency but also makes it difficult to accurately control the liquid ratio, ultimately negatively impacting the cleaning effect. Utility Model Content
[0003] The purpose of this invention is to provide a stirring and cleaning machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a stirring and cleaning machine, including a frame, on which a cleaning tank and a stirring mechanism are fixedly mounted. The stirring mechanism includes a stirring motor and a stirring paddle. The frame is fixedly mounted with the stirring mechanism via a flipping mechanism. The frame is fixedly mounted with a first liquid pump, a mixing tank, a detergent tank, and a water inlet. The suction end of the first liquid pump is connected to the detergent tank via a first hose, and the discharge end of the first liquid pump is connected to the mixing tank via a second hose. The water inlet is fixedly connected to a third hose via a first electric valve. The third hose is connected to the mixing tank, and the mixing tank is connected to the cleaning tank via a fourth hose.
[0005] Preferably, the flipping mechanism includes a fixed plate, a flipping plate, and a flipping motor. The fixed plate is movably connected to the flipping plate via a rotating shaft structure, and the drive end of the flipping motor is fixedly connected to the rotating shaft structure.
[0006] Preferably, the frame is fixedly equipped with a second liquid pump and a sewage tank. The suction end of the second liquid pump is connected to the cleaning tank through a fifth hose. A second electric valve is fixedly installed on the fifth hose. A first three-way pipe is fixedly installed on the third hose. The discharge end of the second liquid pump is connected to the first three-way pipe through a sixth hose. A second three-way pipe and a third electric valve are fixedly installed on the fourth hose. The second three-way pipe is connected to the sewage tank through a seventh hose. A fourth electric valve is fixedly installed on the seventh hose.
[0007] Preferably, the fifth hose is fixedly installed with a third tee pipe, the third tee pipe is connected to the sewage tank through an eighth hose, and the eighth hose is fixedly installed with a fifth electric valve.
[0008] Preferably, the frame is fixedly equipped with a telescopic mechanism, which includes a base plate, a telescopic motor, a moving platform, and a straight pipe. The fourth flexible hose is connected to the cleaning tank through the straight pipe. The base plate is fixedly equipped with the telescopic motor. The base plate is movably equipped with the moving platform via a slide rail. The moving platform is fixedly equipped with a rack and the straight pipe. The drive end of the telescopic motor is fixedly equipped with a gear, which meshes with the rack.
[0009] Preferably, a drain bucket is fixedly installed inside the washing bucket.
[0010] Compared with the prior art, the beneficial effects of this utility model are:
[0011] During operation, the tilting mechanism drives the stirring mechanism to tilt upwards, moving it away from the cleaning tank, making it easier for operators to place the parts to be cleaned into the tank. Then, clean water is injected into the mixing tank through the inlet via the third hose, with the water volume precisely controlled by the first electric valve. Simultaneously, the first liquid pump pumps the detergent from the detergent tank into the mixing tank, achieving initial mixing of the clean water and detergent. The mixed liquid flows into the cleaning tank through the fourth hose. Afterwards, the tilting mechanism drives the stirring mechanism to return to its original position in the cleaning tank, activating the stirring mechanism to fully move and flush the clean water, detergent, and parts to be cleaned, thus achieving rapid cleaning of the parts. This invention precisely controls the dosage of clean water and detergent through the first electric valve and the first liquid pump, ensuring accurate liquid ratios and improving cleaning effectiveness. Furthermore, the entire cleaning process is automated, effectively improving processing efficiency. Attached Figure Description
[0012] Figure 1 This is a first-person structural view of the present invention.
[0013] Figure 2 This is a second-view structural view of the present invention.
[0014] Figure 3 This is a first-person structural view of the internal mechanism of this utility model.
[0015] Figure 4 This is a second-view structural view of the internal mechanism of this utility model.
[0016] Figure 5 This is a structural view of the pipeline connection of this utility model.
[0017] Figure 6 This is a structural view of the stirring mechanism and the tilting mechanism of this utility model.
[0018] Figure 7 This is a structural view of the telescopic mechanism of this utility model.
[0019] The diagram is labeled as follows: Frame 1, Cleaning tank 2, Stirring mechanism 3, Stirring motor 4, Stirring paddle 5, Tilting mechanism 6, First liquid pump 7, Mixing tank 8, Detergent tank 9, Water inlet 10, First hose 11, Second hose 12, First electric valve 13, Third hose 14, Fourth hose 15, Fixing plate 16, Tilting plate 17, Tilting motor 18, Rotating shaft structure 19, Second liquid pump 20, Wastewater tank 21, Fifth hose 22, Second electric valve 23, First tee pipe 24, Sixth hose 25, Second tee pipe 26, Third electric valve 27, Seventh hose 28, Fourth electric valve 29, Third tee pipe 30, Eighth hose 32, Fifth electric valve 33, Telescopic mechanism 34, Base plate 35, Telescopic motor 36, Moving platform 37, Straight pipe 38, Slide rail 39, Rack 40, Gear 41, Draining tank 42. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example 1:
[0022] This utility model provides a mixing and cleaning machine, including a frame 1, on which a cleaning tank 2 and a mixing mechanism 3 are fixedly mounted. The mixing mechanism 3 includes a mixing motor 4 and a mixing paddle 5. The mixing mechanism 3 is fixedly mounted on the frame 1 via a tilting mechanism 6. The frame 1 is also fixedly mounted with a first liquid pump 7, a mixing tank 8, a detergent tank 9, and a water inlet 10. The suction end of the first liquid pump 7 is connected to the detergent tank 9 via a first hose 11, and the discharge end of the first liquid pump 7 is connected to the mixing tank 8 via a second hose 12. The water inlet 10 is fixedly connected to a third hose 14 via a first electric valve 13, and the third hose 14 is connected to the mixing tank 8. The mixing tank 8 is connected to the cleaning tank 2 via a fourth hose 15. The tilting mechanism 6 includes a fixed plate 16, a tilting plate 17, and a tilting motor 18. The fixed plate 16 is movably connected to the tilting plate 17 via a rotating shaft structure 19, and the drive end of the tilting motor 18 is fixedly connected to the rotating shaft structure 19. A second liquid pump 20 and a wastewater tank 21 are fixedly installed on the frame 1. The suction end of the second liquid pump 20 is connected to the cleaning tank 2 via a fifth hose 22. A second electric valve 23 is fixedly installed on the fifth hose 22. A first three-way pipe 24 is fixedly installed on the third hose 14. The discharge end of the second liquid pump 20 is connected to the first three-way pipe 24 via a sixth hose 25. A second three-way pipe 26 and a third electric valve 27 are fixedly installed on the fourth hose 15. The second three-way pipe 26 is connected to the wastewater tank 21 via a seventh hose 28. A fourth electric valve 29 is fixedly installed on the seventh hose 28. A third three-way pipe 30 is fixedly installed on the fifth hose 22. The third three-way pipe 30 is connected to the wastewater tank 21 via an eighth hose 32. A fifth electric valve 33 is fixedly installed on the eighth hose 32. A telescopic mechanism 34 is fixedly installed on the frame 1. The telescopic mechanism 34 includes a base plate 35, a telescopic motor 36, a moving platform 37, and a straight pipe 38. A fourth flexible hose 15 is connected to the cleaning tank 2 through the straight pipe 38. The telescopic motor 36 is fixedly installed on the base plate 35. The moving platform 37 is movably installed on the base plate 35 via a slide rail 39. A rack 40 and the straight pipe 38 are fixedly installed on the moving platform 37. A gear 41 is fixedly installed on the drive end of the telescopic motor 36, and the gear 41 meshes with the rack 40. A drain bucket 42 is fixedly installed inside the cleaning tank 2.
[0023] Through the above technical solution, during operation, the tilting mechanism 6 drives the stirring mechanism 3 to tilt upwards, moving it away from the cleaning tank 2, making it easier for the operator to place the parts to be cleaned into the tank. Subsequently, the water inlet 10 injects clean water into the mixing tank 8 through the third hose 14, with the water inflow precisely controlled by the first electric valve 13; simultaneously, the first liquid pump 7 pumps the cleaning agent from the cleaning agent tank 9 into the mixing tank 8, achieving initial mixing of the clean water and cleaning agent. The mixed liquid flows into the cleaning tank 2 through the fourth hose 15. Afterwards, the tilting mechanism 6 drives the stirring mechanism 3 to return to the cleaning tank 2, activating the stirring mechanism 3 to drive the clean water, cleaning agent, and parts to be cleaned to move and rinse thoroughly, thereby achieving rapid cleaning of the parts. This utility model precisely controls the dosage of clean water and cleaning agent through the first electric valve 13 and the first liquid pump 7, ensuring accurate liquid ratios and improving cleaning effect; at the same time, the entire cleaning process is automated, effectively improving processing efficiency.
[0024] Example 2:
[0025] In this embodiment, the frame 1 serves as an integral support structure, and a cleaning tank 2 and a stirring mechanism 3 are fixedly mounted thereon. The stirring mechanism 3 includes a stirring motor 4 and a stirring paddle 5, used to generate a stirring effect during the cleaning process. The frame 1 is fixedly mounted with the stirring mechanism 3 via a flipping mechanism 6, allowing the stirring mechanism 3 to flip upwards and leave the cleaning tank 2, facilitating the placement or removal of parts to be cleaned by the operator. The frame 1 is also fixedly mounted with a first liquid pump 7, a mixing tank 8, a cleaning agent tank 9, and a water inlet 10. These components work together to achieve automated liquid mixing and delivery.
[0026] The suction end of the first liquid pump 7 is connected to the detergent tank 9 via a first hose 11 for drawing detergent. The discharge end of the first liquid pump 7 is connected to the mixing tank 8 via a second hose 12 for pumping detergent into the mixing tank 8. The water inlet 10 is fixedly connected to a third hose 14 via a first electric valve 13. The third hose 14 is connected to the mixing tank 8, and the water inlet 10 controls the flow of clean water into the mixing tank 8 via the first electric valve 13 to ensure accurate water volume. The mixing tank 8 is connected to the cleaning tank 2 via a fourth hose 15 to deliver the mixed liquid into the cleaning tank 2.
[0027] During operation, the tilting mechanism 6 first drives the stirring mechanism 3 to tilt upwards, moving it away from the cleaning tank 2, allowing the operator to easily place the parts to be cleaned into the cleaning tank 2. Subsequently, the water inlet 10 injects clean water into the mixing tank 8 through the third hose 14, while the first electric valve 13 precisely controls the water flow to prevent over- or under-intake. Simultaneously, the first liquid pump 7 starts, pumping the cleaning agent from the cleaning agent tank 9 into the mixing tank 8 through the first hose 11 and the second hose 12, achieving initial mixing of the clean water and cleaning agent. The mixed liquid then flows into the cleaning tank 2 through the fourth hose 15, providing a uniform liquid environment for the cleaning process.
[0028] Subsequently, the tilting mechanism 6 drives the stirring mechanism 3 to reset inside the cleaning tank 2, and the stirring motor 4 starts, driving the stirring paddle 5 to rotate, allowing the clean water, detergent, and parts to be cleaned to move and rinse thoroughly, thereby efficiently removing contaminants from the surface of the parts. In this embodiment, the dosage of clean water and detergent is precisely controlled by the first electric valve 13 and the first liquid pump 7, respectively, to ensure accurate liquid ratio and improve cleaning effect; at the same time, the entire cleaning process is automated, reducing manual intervention and effectively improving processing efficiency, making it suitable for the cleaning needs of industrial parts such as metal components.
[0029] Example 3:
[0030] The flipping mechanism 6 in this embodiment includes a fixed plate 16, a flipping plate 17, and a flipping motor 18. The fixed plate 16 is movably connected to the flipping plate 17 via a rotating shaft structure 19, and the drive end of the flipping motor 18 is fixedly connected to the rotating shaft structure 19. The rotating shaft structure 19 consists of two fixed seats and a shaft. The shaft is fixedly connected to one fixed seat, which is fixed on the flipping plate 17, and movably connected to the other fixed seat, which is fixed on the fixed plate 16. The drive end of the flipping motor 18 is fixedly connected to the shaft, thereby driving the flipping plate 17 to flip.
[0031] In practice, the flipping mechanism 6 is mounted on the frame 1, and the fixed plate 16 is securely fixed to the upper part of the frame 1 with bolts or other fasteners to ensure the stability of the overall structure. The flipping plate 17 is connected to the fixed plate 16 via a rotating shaft structure 19. Two fixed seats of the rotating shaft structure 19 are respectively mounted on the fixed plate 16 and the flipping plate 17. One fixed seat is fixedly connected to the shaft and fixed to the flipping plate 17, and the other fixed seat is movably connected to the shaft and fixed to the fixed plate 16. This design allows the flipping plate 17 to rotate around the shaft. The flipping motor 18 is mounted on one side of the fixed plate 16, and its drive end is fixed to the shaft via a coupling or direct connection. When the flipping motor 18 is started, it drives the shaft to rotate, thereby causing the flipping plate 17 to flip.
[0032] During the cleaning process, the tilting mechanism 6 first drives the stirring mechanism 3 to tilt upwards, removing the stirring mechanism 3 from the cleaning tank 2, making it easier for operators to place the industrial parts to be cleaned into the cleaning tank 2. Subsequently, the tilting motor 18 reverses, driving the tilting plate 17 to reset, allowing the stirring mechanism 3 to re-enter the cleaning tank 2. At this time, the water inlet 10 injects clean water into the mixing tank 8 through the third hose 14, and the first electric valve 13 precisely controls the water flow rate. Simultaneously, the first liquid pump 7 pumps the cleaning agent from the cleaning agent tank 9 into the mixing tank 8. After the clean water and cleaning agent are initially mixed in the mixing tank 8, they flow into the cleaning tank 2 through the fourth hose 15. The stirring mechanism 3 starts, and the stirring motor 4 drives the stirring paddle 5 to rotate, ensuring that the mixed liquid fully contacts and washes the parts, effectively removing contaminants from the surface of the parts.
[0033] In this embodiment, the flipping mechanism 6, through the coordinated action of the rotating shaft structure 19 and the flipping motor 18, achieves smooth flipping of the stirring mechanism 3, avoiding the inconvenience of manual operation and improving the degree of automation. The design of the rotating shaft structure 19 ensures the stability and reliability of the flipping process, and the connection between the fixed seat and the shaft allows the shaft to rotate freely on the fixed seat while maintaining the rigidity of the overall structure. The precise control of the flipping motor 18 makes the flipping angle adjustable to adapt to different cleaning needs, thereby improving cleaning efficiency and effect. The entire system, through automated control, reduces human intervention, ensures the accuracy of liquid ratio, and is suitable for batch cleaning operations of industrial parts.
[0034] Example 4:
[0035] In this embodiment, the frame 1 is fixedly equipped with a second liquid pump 20 and a wastewater tank 21. The suction end of the second liquid pump 20 is connected to the cleaning tank 2 via a fifth hose 22. A second electric valve 23 is fixedly installed on the fifth hose 22. A first three-way pipe 24 is fixedly installed on the third hose 14. The discharge end of the second liquid pump 20 is connected to the first three-way pipe 24 via a sixth hose 25. A second three-way pipe 26 and a third electric valve 27 are fixedly installed on the fourth hose 15. The second three-way pipe 26 is connected to the wastewater tank 21 via a seventh hose 28. A fourth electric valve 29 is fixedly installed on the seventh hose 28. After the cleaning process is completed, the operator closes the first electric valve 13 and the third electric valve 27, and simultaneously opens the second electric valve 23 and the fourth electric valve 29, so that the cleaning tank 2 forms a complete liquid flow path connecting the wastewater tank 21 through the fifth hose 22, the second liquid pump 20, the sixth hose 25, the third hose 14, the mixing tank 8, and the seventh hose 28. After the second liquid pump 20 is started, the cleaning water in the cleaning tank 2 is drawn into the fifth hose 22, pressurized by the second liquid pump 20, flows into the sixth hose 25, then enters the third hose 14 through the first three-way pipe 24, then flows into the mixing tank 8, and finally is discharged into the sewage tank 21 through the second three-way pipe 26 and the seventh hose 28, thus quickly completing the operation of extracting the cleaning water from the cleaning tank 2.
[0036] In this embodiment, the second liquid pump 20, as the core power component, is responsible for providing sufficient suction force to ensure that the liquid in the cleaning tank 2 can be efficiently transferred to the wastewater tank 21. The combination of the fifth hose 22 and the second electric valve 23 enables a controllable connection between the cleaning tank 2 and the second liquid pump 20. When the second electric valve 23 is open, the liquid can flow smoothly into the second liquid pump 20; when it is closed, the path is cut off to prevent accidental liquid leakage. The first three-way pipe 24 is installed on the third hose 14, which serves to divert and merge the flow, allowing the liquid in the sixth hose 25 to interact with the original liquid path in the third hose 14, ensuring that the liquid can pass smoothly through the mixing tank 8. The second three-way pipe 26 and the third electric valve 27 are installed on the fourth hose 15 to control the direction of liquid flow from the mixing tank 8 to the cleaning tank 2 or the wastewater tank 21. When the third electric valve 27 is closed, the liquid cannot flow to the cleaning tank 2, but instead flows through the second three-way pipe 26 into the seventh hose 28. The seventh hose 28 and the fourth electric valve 29 are responsible for finally guiding the liquid into the sewage tank 21. The opening and closing state of the fourth electric valve 29 determines whether the sewage tank 21 receives the liquid.
[0037] In the specific operation process, after cleaning is completed, the system first closes the first solenoid valve 13 to stop the injection of clean water from the inlet 10 into the mixing tank 8; simultaneously, it closes the third solenoid valve 27 to cut off the path of liquid delivery from the mixing tank 8 to the cleaning tank 2. Next, the second solenoid valve 23 and the fourth solenoid valve 29 are opened to establish a liquid flow channel from the cleaning tank 2 to the wastewater tank 21. After starting the second liquid pump 20, the clean water in the cleaning tank 2 flows sequentially through the fifth hose 22, the second liquid pump 20, the sixth hose 25, the first three-way pipe 24, the third hose 14, the mixing tank 8, the second three-way pipe 26, and the seventh hose 28 under the pump's suction, finally entering the wastewater tank 21 for storage. This process achieves rapid emptying of the liquid in the cleaning tank 2, facilitating subsequent cleaning cycles or equipment maintenance.
[0038] This embodiment is designed based on the flexible switching of liquid paths and the efficient utilization of pumping power. Through the coordinated control of electric valves, it achieves automated separation of the cleaning and drainage stages. During the cleaning stage, liquid flows from mixing tank 8 to cleaning tank 2 for cleaning parts. During the drainage stage, liquid flows in the reverse direction from cleaning tank 2 through mixing tank 8 and then into wastewater tank 21. This fully utilizes the existing pipeline structure, avoids the need for additional drainage devices, and simplifies equipment complexity. The introduction of the second liquid pump 20 not only improves drainage efficiency but also ensures stable liquid flow in long-distance pipelines, reducing the possibility of residual liquid. Overall, this embodiment improves the automation level and ease of operation of the cleaning equipment by optimizing the liquid management mechanism, making it suitable for cleaning parts in industrial environments with high cleanliness requirements.
[0039] Example 5:
[0040] In this embodiment, a cleaning tank 2 and a stirring mechanism 3 are fixedly installed on the frame 1. The stirring mechanism 3 consists of a stirring motor 4 and a stirring paddle 5, and is connected to the frame 1 through a tilting mechanism 6, making it convenient for operators to put in or take out the parts to be cleaned. The frame 1 is also fixedly installed with a first liquid pump 7, a mixing tank 8, a detergent tank 9, and a water inlet 10. The suction end of the first liquid pump 7 is connected to the detergent tank 9 through a first hose 11, and the discharge end is connected to the mixing tank 8 through a second hose 12. The water inlet 10 is connected to the mixing tank 8 through a first electric valve 13 and a third hose 14. The mixing tank 8 is connected to the cleaning tank 2 through a fourth hose 15, realizing the automatic mixing and delivery of clean water and detergent.
[0041] During the cleaning process, the tilting mechanism 6 first drives the stirring mechanism 3 to tilt upwards, moving it away from the cleaning tank 2. The operator then places a batch of parts into the cleaning tank 2. Subsequently, the water inlet 10 injects clean water into the mixing tank 8 through the third hose 14. The first electric valve 13 precisely controls the water inflow, while the first liquid pump 7 pumps the detergent from the detergent tank 9 into the mixing tank 8 for initial mixing. The mixed liquid flows into the cleaning tank 2 through the fourth hose 15. The tilting mechanism 6 resets the stirring mechanism 3 into the cleaning tank 2, and the stirring motor 4 starts, driving the stirring paddle 5 to rotate, ensuring that the clean water and detergent fully contact and rinse the parts, completing the efficient cleaning.
[0042] After cleaning, the device temporarily stores the cleaning water through a wastewater tank 21 to facilitate the removal of parts. Specifically, a third tee pipe 30 is fixedly installed on the fifth hose 22, and the third tee pipe 30 is connected to the wastewater tank 21 through an eighth hose 32. A fifth electric valve 33 is fixedly installed on the eighth hose 32. When the cleaning water is pumped into the wastewater tank 21, the first electric valve 13, the second electric valve 23, and the fourth electric valve 29 are closed, and the third electric valve 27 and the fifth electric valve 33 are opened, so that the wastewater tank 21 is connected to the cleaning tank 2 through the eighth hose 32, the second liquid pump 20, the sixth hose 25, the third hose 14, the mixing tank 8, and the fourth hose 15. The second liquid pump 20 is started to pump the clean water in the cleaning tank 2 into the wastewater tank 21, and the operator can then safely remove the parts.
[0043] After the parts are removed, the device can pump the clean water in the wastewater tank 21 back into the cleaning tank 2 to continue cleaning the next batch of parts. The control process is as follows: close the first electric valve 13, the second electric valve 23, and the fourth electric valve 29; open the third electric valve 27 and the fifth electric valve 33; so that the wastewater tank 21 is connected to the cleaning tank 2 through the eighth hose 32, the second liquid pump 20, the sixth hose 25, the third hose 14, the mixing tank 8, and the fourth hose 15; start the second liquid pump 20 to pump the clean water in the wastewater tank 21 into the cleaning tank 2. This process realizes the recycling of cleaning water, improves resource efficiency, and at the same time, the automatic control ensures accurate liquid ratio, improving the overall cleaning effect and processing efficiency.
[0044] Example 6:
[0045] In this embodiment, a telescopic mechanism 34 is fixedly mounted on the frame 1. This telescopic mechanism 34 includes a base plate 35, a telescopic motor 36, a moving platform 37, and a straight tube 38. The base plate 35 is firmly fixed to the frame 1, and the telescopic motor 36 is fixedly mounted on the base plate 35, providing driving power. The moving platform 37 is movably mounted on the base plate 35 via a slide rail 39, allowing it to move smoothly along the slide rail 39. A rack 40 and a straight tube 38 are fixedly mounted on the moving platform 37. The rack 40 meshes with a gear 41 fixed to the drive end of the telescopic motor 36, forming a transmission mechanism. The fourth hose 15 is connected to the cleaning tank 2 via the straight tube 38, thus connecting the liquid delivery path.
[0046] During operation, the telescopic motor 36 starts, driving the gear 41 to rotate. The meshing of the gear 41 and rack 40 converts the rotational motion into linear motion, thereby moving the moving platform 37 along the slide rail 39. When water needs to be added to the cleaning tank 2, the telescopic motor 36 rotates forward, the moving platform 37 moves forward, and the straight pipe 38 extends and inserts into the cleaning tank 2, ensuring that the mixed liquid is smoothly injected into the tank through the fourth hose 15 and the straight pipe 38. After water is added, the telescopic motor 36 reverses, the moving platform 37 retracts, and the straight pipe 38 exits from the cleaning tank 2, preventing the straight pipe 38 from interfering with the movement of parts or the stirring mechanism 3 during subsequent stirring and cleaning, and preventing the straight pipe 38 from affecting the efficiency and safety of the cleaning operation.
[0047] This embodiment achieves precise extension and retraction of the straight pipe 38 through automated control of the telescopic mechanism 34, eliminating the need for manual intervention and improving the automation level and ease of operation of the cleaning process. The straight pipe 38 extends during water injection to ensure accurate liquid delivery and retracts during non-water injection to avoid interference, thereby optimizing the overall performance of the cleaning machine and ensuring uniform and thorough cleaning of parts. The entire extension and retraction process is smooth and reliable, working collaboratively with other components of the agitator cleaning machine to enhance the practicality and reliability of the equipment.
[0048] Example 7:
[0049] In this embodiment, a drain bucket 42 is fixedly installed inside the cleaning bucket 2. The drain bucket 42 has a cylindrical structure with multiple through holes evenly distributed on its side walls and bottom, allowing liquid to pass freely while effectively preventing parts from falling out of the bucket. The drain bucket 42 is firmly fixed to the inner wall of the cleaning bucket 2 by welding or bolting, ensuring that it will not shift or loosen during the stirring process.
[0050] Before the cleaning operation begins, the operator first uses the tilting mechanism 6 to tilt the agitator 3 upwards, moving it away from the top of the cleaning tank 2. Then, the industrial parts to be cleaned, such as metal components, are placed directly into the draining tank 42. Because the draining tank 42 is located inside the cleaning tank 2, the parts are centrally contained within it, facilitating batch processing and retrieval. After placement, the tilting mechanism 6 drives the agitator 3 to reset, ensuring the agitator 5 is accurately inserted into the draining tank 42, ready for agitation and cleaning.
[0051] During the cleaning process, water inlet 10 injects clean water into mixing tank 8 through third hose 14, and first electric valve 13 precisely controls the water flow rate. Simultaneously, first liquid pump 7 pumps cleaning agent from cleaning agent tank 9 and delivers it to mixing tank 8 through second hose 12 for initial mixing with clean water. The mixed cleaning solution flows into cleaning tank 2 through fourth hose 15 and quickly fills both cleaning tank 2 and drain tank 42. After starting the stirring motor 4, the stirring paddle 5 rotates at high speed inside drain tank 42, creating strong relative motion and scouring action between the cleaning solution and the parts. Contaminants on the surface of the parts, such as cutting fluid, lubricating oil, and metal shavings, are effectively stripped and removed under the combined action of mechanical stirring and liquid flow.
[0052] After cleaning, the operator uses the flipping mechanism 6 to flip the stirring mechanism 3 upwards again, removing the cleaning tank 2. At this point, the parts inside the draining tank 42 can be easily removed as a whole, eliminating the need to retrieve them one by one from the large amount of liquid, greatly improving operational efficiency. Simultaneously, the through-hole structure of the draining tank 42 allows for rapid drainage of the cleaning fluid, reducing residual liquid carried out by the parts and facilitating subsequent drying or further processing. This design, through centralized storage and convenient retrieval, optimizes the cleaning process and enhances the practicality and efficiency of the equipment.
[0053] Example 8:
[0054] In this embodiment, a water level sensor is fixedly installed in the cleaning tank 2. The sensor consists of a transparent tube and an adjustable sensing element. The transparent tube is directly connected to the cleaning tank 2 to ensure that the water level in the transparent tube changes synchronously with the water level in the cleaning tank 2. When clean water is injected into the mixing tank 8 through the inlet 10 via the third hose 14, and the water inflow is controlled by the first electric valve 13, the mixed liquid flows into the cleaning tank 2 through the fourth hose 15, causing the water level in the cleaning tank 2 to gradually rise. The water level in the transparent tube rises synchronously, and the adjustable sensing element monitors the water level change in real time. When the water level reaches a preset threshold, the sensing element sends a signal to stop the water injection operation of the inlet 10 in time, thereby effectively preventing the liquid in the cleaning tank 2 from overflowing.
[0055] During the operation of the mixing and cleaning machine, the tilting mechanism 6 first drives the mixing mechanism 3 to tilt upwards, moving it away from the cleaning tank 2, making it easier for the operator to place the industrial parts to be cleaned into the tank. Then, the water inlet 10 injects clean water into the mixing tank 8 through the third hose 14. The first electric valve 13 precisely controls the water inflow, while the first liquid pump 7 pumps the detergent from the detergent tank 9 into the mixing tank 8, achieving initial mixing of the clean water and detergent. The mixed liquid flows into the cleaning tank 2 through the fourth hose 15, and the water level sensor continuously monitors the water level changes during this process. When the water level reaches a preset threshold, the sensing element triggers a stop signal, and the water inlet 10 stops injecting water, ensuring that the water level does not exceed the safe range. Afterwards, the tilting mechanism 6 drives the mixing mechanism 3 back into the cleaning tank 2, and the mixing motor 4 starts, driving the mixing paddle 5 to rotate, promoting sufficient movement and rinsing between the clean water, detergent, and the parts to be cleaned, thereby achieving rapid cleaning of the parts.
[0056] The application of water level sensors not only enhances the automation level of the agitator cleaner but also improves its reliability and safety. Through adjustable sensing elements, operators can flexibly set water level thresholds according to actual cleaning needs, adapting to cleaning scenarios involving parts of different sizes and quantities. The synchronous design of the transparent tube ensures accurate water level monitoring, avoiding misjudgments caused by water level fluctuations or external interference. This simple and responsive water level control mechanism seamlessly integrates with the overall automated process of the agitator cleaner, further optimizing liquid proportioning and cleaning efficiency while reducing the need for manual intervention.
[0057] In practical applications, the water level sensor works in conjunction with other components of the mixing and cleaning machine to form a highly efficient and stable cleaning system. For example, during the water injection phase, the water level sensor provides real-time feedback on the water level, ensuring smooth liquid flow between the mixing tank 8 and the cleaning tank 2, while preventing overflow due to overfilling. This not only protects the equipment from damage but also maintains a clean and safe cleaning environment. Through this intelligent water level control, the mixing and cleaning machine can consistently provide a clean result, meeting the stringent surface cleanliness requirements of industrial parts after machining, thereby improving overall processing efficiency and product quality.
[0058] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0059] The above description is only used to illustrate the technical solution of this utility model and is not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.
Claims
1. A stirring and washing machine, comprising a frame, on which a washing tank and a stirring mechanism are fixedly mounted, the stirring mechanism comprising a stirring motor and a stirring paddle, characterized in that, The frame is fixedly mounted with the stirring mechanism via a flipping mechanism. The frame is fixedly mounted with a first liquid pump, a mixing tank, a detergent tank, and a water inlet. The suction end of the first liquid pump is connected to the detergent tank via a first hose, and the discharge end of the first liquid pump is connected to the mixing tank via a second hose. The water inlet is fixedly connected to a third hose via a first electric valve. The third hose is connected to the mixing tank, and the mixing tank is connected to the cleaning tank via a fourth hose.
2. The stirring and cleaning machine according to claim 1, characterized in that, The flipping mechanism includes a fixed plate, a flipping plate, and a flipping motor. The fixed plate is movably connected to the flipping plate through a rotating shaft structure, and the drive end of the flipping motor is fixedly connected to the rotating shaft structure.
3. The stirring and cleaning machine according to claim 1, characterized in that, The frame is fixedly equipped with a second liquid pump and a sewage tank. The suction end of the second liquid pump is connected to the cleaning tank through a fifth hose. A second electric valve is fixedly installed on the fifth hose. A first three-way pipe is fixedly installed on the third hose. The discharge end of the second liquid pump is connected to the first three-way pipe through a sixth hose. A second three-way pipe and a third electric valve are fixedly installed on the fourth hose. The second three-way pipe is connected to the sewage tank through a seventh hose. A fourth electric valve is fixedly installed on the seventh hose.
4. The stirring and cleaning machine according to claim 3, characterized in that, The fifth hose is fixedly installed with a third tee pipe, which is connected to the sewage tank through an eighth hose, and the eighth hose is fixedly installed with a fifth electric valve.
5. A stirring and cleaning machine according to claim 1, characterized in that, The frame is fixedly equipped with a telescopic mechanism, which includes a base plate, a telescopic motor, a moving platform, and a straight pipe. The fourth flexible hose is connected to the cleaning tank through the straight pipe. The base plate is fixedly equipped with the telescopic motor. The base plate is movably equipped with the moving platform via a slide rail. The moving platform is fixedly equipped with a rack and the straight pipe. The drive end of the telescopic motor is fixedly equipped with a gear, which meshes with the rack.
6. The stirring and cleaning machine according to claim 1, characterized in that, A drain bucket is fixedly installed inside the cleaning bucket.