A copper clad aluminum wire surface cleaning device
Patent Information
- Application Number
- CN202522593733.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-05
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-05
AI Technical Summary
[0004]其通过设置一个转动的清理结构和间歇喷洒煤油,从而对铝线进行清理,但因其是在清理后直接进行横向移动的,通过海绵套对多余煤油进行吸附,但在铝线的持续输送中,其海绵套会吸附过度饱和的煤油,即使有引流口排出滴落的海绵套,但在海绵套吸附过多煤油后,其依然处于较为饱和的状态,铝线经过时,其依然会沾染较多煤油的现象,导致铝线与煤油的分离不够彻底,降低装置清理的稳定性;因此,针对上述问题提出一种铜包铝线表面清洁装置
[0013]1.本实用新型通过设置电动滚轮、小型抽泵和耐磨垫,将铝线设置两个电动滚轮外侧,使得铝线在移动时,能够先向上移动,且将铝线穿过耐磨垫内侧,使用前,先将小型抽泵与外侧能够储存煤油的容器通过管道连接起来,以便于其抽出煤油喷洒在铝线上,且在喷洒后,煤油会在重力的作用下向下滑落,从而便于与向上移动的铝线分离的更加彻底,且在铝线升起时,通过耐磨垫贴紧铝线,从而便于对铝线进行进一步擦拭,使得铝线与煤油的分离更加彻底,提高了装置清理的稳定性;
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Figure CN224895047U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum wire cleaning technology, specifically a device for cleaning the surface of copper-clad aluminum wire. Background Technology
[0002] During the production of copper-clad aluminum wire, in order to ensure the cleanliness of the aluminum wire before it is clad, a cleaning device is needed to clean the surface of the aluminum wire and remove excess impurities so that copper can be clad on the outside of the aluminum wire later.
[0003] Chinese patent CN221983214U discloses a copper-clad aluminum wire surface cleaning device, including a fixed frame and an aluminum wire body. Two support columns are fixedly connected inside the fixed frame, and a guide cylinder is fixedly connected to the top of the two support columns. A conical shell is provided at one end of the guide cylinder. The aluminum wire body passes through the conical shell and the guide cylinder. Multiple brushes are planted inside the conical shell. The brushes are in contact with the surface of the aluminum wire body. A drive component is provided at one end of the guide cylinder to rotate the conical shell, so that the conical shell drives the brushes to rotate along the aluminum wire body.
[0004] The existing cleaning method cleans aluminum wires by using a rotating cleaning structure and intermittent kerosene spraying. However, because the wires move laterally immediately after cleaning, the sponge sleeve absorbs excess kerosene. During continuous transport of the aluminum wires, the sponge sleeve becomes oversaturated with kerosene. Even with drainage outlets to remove dripping sponge sleeves, they remain relatively saturated after absorbing too much kerosene. As the aluminum wires pass through, they still pick up a significant amount of kerosene, resulting in incomplete separation between the aluminum wires and kerosene and reduced cleaning stability. Therefore, a copper-clad aluminum wire surface cleaning device is proposed to address these issues. Utility Model Content
[0005] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A copper-clad aluminum wire surface cleaning device of this utility model includes a collection box, a support plate fixedly connected to the inner side of the collection box, an electric roller provided on the inner side of the support plate, a small pump fixedly connected to the outer side of the support plate, a fixed sleeve rotatably connected to the inner side of the support plate, and a wear-resistant pad fixedly connected to the inner side of the fixed sleeve. This step, by setting up the electric roller, the small pump, and the wear-resistant pad, places the aluminum wire outside the two electric rollers, allowing the aluminum wire to move upwards first and pass through the inner side of the wear-resistant pad. Before use, the small pump is connected to a container on the outside that can store kerosene through a pipe, so that it can extract kerosene and spray it onto the aluminum wire. After spraying, the kerosene will slide downwards under the action of gravity, thus facilitating a more thorough separation from the upward-moving aluminum wire. Furthermore, when the aluminum wire rises, the wear-resistant pad adheres tightly to the aluminum wire, facilitating further wiping of the aluminum wire, making the separation of the aluminum wire from the kerosene more thorough and improving the stability of the cleaning device.
[0007] Preferably, a first motor is fixedly connected to the outer side of the support plate, and a gear is fixedly connected to the output end of the first motor. A gear ring meshes with the outer side of the gear, and the gear ring is fixedly connected to the fixed sleeve. This step, by setting the first motor, gear, and gear ring, allows the first motor to drive the gear to rotate when the aluminum wire passes through the wear-resistant pad inside the fixed sleeve. The gear then drives the gear ring and the fixed sleeve to rotate, thereby making the wear-resistant pad inside the fixed sleeve wipe the aluminum wire more thoroughly and stably, improving the completeness of the separation of aluminum wire and kerosene, and improving the stability of the cleaning device.
[0008] Preferably, a second motor is fixedly connected to the upper side of the support plate, and a first fan blade is fixedly connected to the output end of the second motor. This step, by setting the second motor and the first fan blade, allows the first fan blade to rotate as the aluminum wire continues to move laterally through the electric roller. This causes the first fan blade to drive the airflow, which further blows and cleans the aluminum wire, making it easier for the aluminum wire to be separated from the kerosene more thoroughly and further improving the stability of the cleaning device.
[0009] Preferably, a second fan blade is rotatably connected to the inner side of the support plate, and a synchronous pulley is fixedly connected to the outer side of both the second and first fan blades. A synchronous belt meshes with the outer side of the synchronous pulley. This step, by setting up the second fan blade, synchronous pulley, and synchronous belt, ensures that when the first fan blade rotates to further blow and clean the aluminum wire, the first fan blade drives one side of the synchronous pulley to rotate, which in turn drives the synchronous belt and the other side of the synchronous pulley to rotate, causing the second fan blade to rotate synchronously as well. This further expands the range of the device for blowing and cleaning the aluminum wire, making the cleaning of the aluminum wire more stable and improving the stability of the device's cleaning process.
[0010] Preferably, a wear-resistant sleeve is fixedly connected to the lower side of the fixed sleeve, and the wear-resistant sleeve and the wear-resistant pad are used together. By setting the wear-resistant sleeve, after the aluminum wire is sprayed with kerosene, before it comes into contact with the wear-resistant pad, the wear-resistant sleeve is placed on the outside of the aluminum wire and pressed tightly against the surface of the aluminum wire to further clean the aluminum wire, so that the separation of the aluminum wire from the kerosene is more thorough and the cleaning stability of the device is improved.
[0011] Preferably, a mounting plate is fixedly connected to the outside of the collection box, and the surface of the mounting plate is provided with a mounting groove. This step, by setting up the mounting plate and the mounting groove, makes it easy to install and fix the device by screwing the bolts into the mounting groove and the installation location before the device is used, thereby improving the convenience of device installation.
[0012] The advantages of this utility model are:
[0013] 1. This utility model, by setting up electric rollers, a small pump, and a wear-resistant pad, places the aluminum wire on the outside of two electric rollers, so that when the aluminum wire moves, it can first move upward and pass through the inside of the wear-resistant pad. Before use, the small pump is connected to the container on the outside that can store kerosene through a pipe, so that it can draw out kerosene and spray it on the aluminum wire. After spraying, the kerosene will slide down under the action of gravity, thus facilitating a more thorough separation from the upward-moving aluminum wire. When the aluminum wire rises, the wear-resistant pad adheres to the aluminum wire, thus facilitating further wiping of the aluminum wire, making the separation of the aluminum wire from the kerosene more thorough and improving the stability of the cleaning device.
[0014] 2. By setting up a first motor, gear, and gear ring, this utility model enables the gear to rotate when the aluminum wire passes through the wear-resistant pad inside the fixed sleeve. The gear then drives the gear ring and the fixed sleeve to rotate, thereby making the wear-resistant pad inside the fixed sleeve wipe the aluminum wire more thoroughly and stably, improving the completeness of the separation between the aluminum wire and kerosene, and enhancing the stability of the cleaning process. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a front view of the three-dimensional structure of this utility model;
[0017] Figure 2 This is a bottom view of the three-dimensional structure of this utility model;
[0018] Figure 3This is a schematic diagram of the support plate structure in this utility model;
[0019] Figure 4 This is a schematic diagram of the fixing sleeve structure in this utility model;
[0020] Figure 5 This is a schematic diagram of the second motor structure in this utility model.
[0021] In the diagram: 1. Collection box; 101. Aluminum wire; 2. Support plate; 3. Electric roller; 4. Small pump; 5. Fixing sleeve; 6. Wear-resistant pad; 7. First motor; 8. Gear; 9. Gear ring; 10. Second motor; 11. First fan blade; 12. Second fan blade; 13. Synchronous pulley; 14. Synchronous belt; 15. Wear-resistant sleeve; 16. Mounting plate; 17. Mounting slot. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0023] Specific implementation examples are given below.
[0024] Please see Figures 1 to 5 As shown, a copper-clad aluminum wire surface cleaning device includes a collection box 1. A support plate 2 is fixedly connected to the inner side of the collection box 1. An electric roller 3 is provided on the inner side of the support plate 2. A small pump 4 is fixedly connected to the outer side of the support plate 2. A fixing sleeve 5 is rotatably connected to the inner side of the support plate 2. A wear-resistant pad 6 is fixedly connected to the inner side of the fixing sleeve 5. This step, by setting the electric roller 3, the small pump 4, and the wear-resistant pad 6, positions the aluminum wire 101 outside the two electric rollers 3, so that when the aluminum wire 101 moves, it can first move upwards, and the aluminum wire... Before use, the small pump 4 is connected to the outer container that can store kerosene through a pipe so that it can draw out kerosene and spray it onto the aluminum wire 101. After spraying, the kerosene will slide down under the action of gravity, which makes it easier to separate more thoroughly from the upward-moving aluminum wire 101. When the aluminum wire 101 rises, the wear-resistant pad 6 is pressed against the aluminum wire 101, which makes it easier to wipe the aluminum wire 101 further, making the separation of the aluminum wire 101 from the kerosene more thorough and improving the stability of the cleaning device.
[0025] Furthermore, such as Figure 2 and Figure 4As shown, a first motor 7 is fixedly connected to the outer side of the support plate 2, and a gear 8 is fixedly connected to the output end of the first motor 7. A gear ring 9 meshes with the outer side of the gear 8, and the gear ring 9 is fixedly connected to the fixed sleeve 5. This step, by setting the first motor 7, gear 8, and gear ring 9, allows the first motor 7 to drive the gear 8 to rotate when the aluminum wire 101 passes through the wear-resistant pad 6 inside the fixed sleeve 5. The gear 8 then drives the gear ring 9 and the fixed sleeve 5 to rotate, thereby making the wear-resistant pad 6 inside the fixed sleeve 5 wipe the aluminum wire 101 more thoroughly and stably, improving the thoroughness of the separation of the aluminum wire 101 and kerosene, and improving the stability of the cleaning device.
[0026] Furthermore, such as Figure 1 , Figure 3 and Figure 5 As shown, a second motor 10 is fixedly connected to the upper side of the support plate 2, and a first fan blade 11 is fixedly connected to the output end of the second motor 10. This step, by setting the second motor 10 and the first fan blade 11, allows the first fan blade 11 to rotate as the aluminum wire 101 continues to move laterally through the electric roller 3. This causes the first fan blade 11 to drive the airflow, which further blows and cleans the aluminum wire 101, making it easier for the aluminum wire 101 to be separated from the kerosene more thoroughly and further improving the stability of the cleaning device.
[0027] Furthermore, such as Figure 3 and Figure 5 As shown, a second fan blade 12 is rotatably connected to the inner side of the support plate 2. Synchronous pulleys 13 are fixedly connected to the outer sides of both the second fan blade 12 and the first fan blade 11. A synchronous belt 14 meshes with the outer side of the synchronous pulley 13. This step, by setting up the second fan blade 12, synchronous pulley 13, and synchronous belt 14, ensures that when the first fan blade 11 rotates to further blow and clean the aluminum wire 101, the first fan blade 11 drives one side of the synchronous pulley 13 to rotate, which in turn drives the synchronous belt 14 and the other side of the synchronous pulley 13 to rotate. This causes the second fan blade 12 to rotate synchronously as well, further expanding the range of the device's blowing and cleaning of the aluminum wire 101, making the cleaning of the aluminum wire 101 more stable, and improving the stability of the device's cleaning process.
[0028] Furthermore, such as Figures 1 to 4 As shown, a wear-resistant sleeve 15 is fixedly connected to the lower side of the fixed sleeve 5. The wear-resistant sleeve 15 and the wear-resistant pad 6 are used in conjunction. In this step, by setting the wear-resistant sleeve 15, after the aluminum wire 101 is sprayed with kerosene, before it comes into contact with the wear-resistant pad 6, the wear-resistant sleeve 15 is placed on the outside of the aluminum wire 101 and pressed tightly against the surface of the aluminum wire 101 to further clean the aluminum wire 101, so that the separation of the aluminum wire 101 from the kerosene is more thorough and the stability of the cleaning device is improved.
[0029] Furthermore, such as Figure 1As shown, an installation plate 16 is fixedly connected to the outside of the collection box 1, and an installation groove 17 is provided on the surface of the installation plate 16. This step, by setting the installation plate 16 and the installation groove 17, makes it easy to install and fix the device by screwing the bolts into the installation groove 17 and the installation location before the device is used, thereby improving the convenience of device installation.
[0030] Working principle: The aluminum wire 101 is positioned outside the two electric rollers 3, allowing it to move upwards first and pass through the inner side of the wear-resistant pad 6. Before use, a small pump 4 is connected to a container on the outside that can store kerosene via a pipe, allowing it to extract kerosene and spray it onto the aluminum wire 101. After spraying, the kerosene slides down under gravity, facilitating a more thorough separation from the upward-moving aluminum wire 101. As the aluminum wire 101 rises, it is pressed against the surface of the aluminum wire 101 by the wear-resistant sleeve 15 and the wear-resistant pad 6. The first motor 7 drives the gear 8 to rotate, which in turn drives the gear ring 9 and the fixing sleeve 5 to move forward. The rotation causes the wear-resistant pad 6 on the inner side of the fixed sleeve 5 and the wear-resistant sleeve 15 on the outer side to rotate synchronously, making the wiping of the aluminum wire 101 more comprehensive and stable. Then the aluminum wire 101 continues to move to the underside of the first blade 11 and the second blade 12. The second motor 10 drives the first blade 11 to rotate, causing the first blade 11 to drive the airflow. At the same time, the first blade 11 drives the synchronous pulley 13 on one side to rotate, which in turn drives the synchronous belt 14 and the synchronous pulley 13 on the other side to rotate, causing the second blade 12 to rotate synchronously as well. This allows the airflow to further blow and clean the aluminum wire 101, ensuring that the aluminum wire 101 and kerosene are completely separated.
[0031] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A copper-clad aluminum wire surface cleaning device, comprising a collection box (1), characterized in that: The collection box (1) is fixedly connected to a support plate (2), an electric roller (3) is provided on the inner side of the support plate (2), a small pump (4) is fixedly connected to the outer side of the support plate (2), a fixed sleeve (5) is rotatably connected to the inner side of the support plate (2), and a wear-resistant pad (6) is fixedly connected to the inner side of the fixed sleeve (5).
2. The copper-clad aluminum wire surface cleaning device according to claim 1, characterized in that: A first motor (7) is fixedly connected to the outside of the support plate (2), and a gear (8) is fixedly connected to the output end of the first motor (7). A gear ring (9) meshes with the outside of the gear (8), and the gear ring (9) is fixedly connected to the fixing sleeve (5).
3. The copper-clad aluminum wire surface cleaning device according to claim 2, characterized in that: A second motor (10) is fixedly connected to the upper side of the support plate (2), and a first fan blade (11) is fixedly connected to the output end of the second motor (10).
4. The copper-clad aluminum wire surface cleaning device according to claim 3, characterized in that: The second fan blade (12) is rotatably connected to the inner side of the support plate (2). The second fan blade (12) and the outer side of the first fan blade (11) are both fixedly connected to a synchronous pulley (13). The outer side of the synchronous pulley (13) is engaged with a synchronous belt (14).
5. The copper-clad aluminum wire surface cleaning device according to claim 4, characterized in that: The lower side of the fixed sleeve (5) is fixedly connected to the wear-resistant sleeve (15), and the wear-resistant sleeve (15) and the wear-resistant pad (6) are used together.
6. The copper-clad aluminum wire surface cleaning device according to claim 5, characterized in that: An installation plate (16) is fixedly connected to the outside of the collection box (1), and an installation groove (17) is provided on the surface of the installation plate (16).
Citation Information
Patent Citations
Copper-clad aluminum wire surface cleaning device
CN221983214U