Workpiece frame turnover cleaning device
Patent Information
- Application Number
- CN202521198230.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-06-12
AI Technical Summary
[0003]现有技术中也有一些浸渗清洗装置,如申请号为CN202321849959.3,名称为一种真空压力浸渗线的工件清洗装置的中国实用新型专利,其通过伺服电机和减速机的共同转动,对物料收集筒中的工件同时进行水平旋转和竖直方向上的旋转,使得工件得到了尽可能的全面清洗,但是其是通过浸渗罐内壁连接对称分布的冲洗管进行冲洗,效率相对不够高,工件框的安装连接不便,且对工件框内部工件冲洗不彻底
[0014]1.本实用新型的一种工件料框翻转清洗装置,将浸渗工件框放置到水洗槽内,浸渗工件框的两端分别放置在第一侧支架结构、第二侧支架结构中,使得浸渗工件框及其内的工件在水洗槽内淹没状态下进行摆动或者翻转清洗,能够提高浸渗工件的清洗效率及质量。
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Figure CN224895050U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workpiece cleaning technology, and in particular to a workpiece material frame flipping and cleaning device. Background Technology
[0002] Impregnation is a microporous permeation sealing process used to introduce a sealing medium into micropores through methods such as natural permeation, vacuuming, and pressurization, thereby sealing the gaps. After impregnation, the workpiece needs to be cleaned to remove impurities and residual impregnating liquid from its surface.
[0003] Existing technologies also include some impregnation cleaning devices. For example, Chinese utility model patent application number CN202321849959.3, entitled "A Workpiece Cleaning Device for a Vacuum Pressure Impregnation Line," uses the combined rotation of a servo motor and a reducer to simultaneously rotate the workpiece in the material collection cylinder horizontally and vertically, achieving a more comprehensive cleaning. However, it uses symmetrically distributed flushing pipes connected to the inner wall of the impregnation tank for flushing, resulting in relatively low efficiency. The installation and connection of the workpiece frame is inconvenient, and the internal workpiece of the frame is not thoroughly flushed. Another example is Chinese utility model patent application number CN202321469085.9, entitled "An Impregnation Workpiece Frame Cleaning Device." This device places the workpiece frames at equal intervals on a conveyor belt and uses a rectangular cleaning brush frame that moves up and down with continuously adjusting positions to thoroughly clean the outer wall of the workpiece frame. However, it is not convenient for cleaning the bottom of the workpiece frame, and the internal workpiece of the frame is not thoroughly flushed. Summary of the Invention
[0004] In order to overcome the shortcomings of the existing technology, the purpose of this utility model is to provide a workpiece material frame turning and cleaning device with a different structure from the existing one, which can swing or turn the workpiece in the water washing tank for cleaning, thereby improving the cleaning efficiency and quality of the workpiece.
[0005] This utility model is achieved using the following technical solution: a workpiece frame flipping and cleaning device, comprising a water washing tank structure, wherein a first side support structure and a second side support structure are correspondingly arranged on both sides of the interior of the water washing tank structure, and a driving component is arranged on the water washing tank structure next to the second side support structure. The first side support structure and the second side support structure are used to support the two ends of the impregnated workpiece frame, and the driving component drives the impregnated workpiece frame to rotate. The driving component includes a geared motor, a motor bracket, a drive gear, a transition gear, a driven gear, a drive gear bushing, a transition wheel support, a rotating support sleeve, and a retainer. The drive gear is rotatably mounted in the drive gear bushing via a rotating shaft, the transition gear is rotatably mounted in the transition wheel support via a rotating shaft, the driven gear is rotatably mounted in the rotating support sleeve via a rotating shaft, the retainer is fixed to the front end of the driven gear, the drive gear bushing is fixed to the motor bracket, and the driving end of the geared motor is connected to the rotating shaft of the drive gear.
[0006] Furthermore, the first side support structure includes a side support mounting base, a side support, and guide side plates. The side support mounting base is fixed to the bottom end of the side support, and two guide side plates are symmetrically fixed on both sides of the upper end of the side support, with the guide side plates inclined outward.
[0007] Furthermore, a gear cover is provided on the inner side of the motor bracket above the drive gear.
[0008] Furthermore, the water washing tank structure includes a water washing tank, a tank bottom, and a drain hole. The tank bottom is located at the bottom end of the water washing tank. The outer edge of the tank bottom is horizontal, and the middle part is funnel-shaped. A drain hole is provided in the center of the tank bottom.
[0009] Furthermore, a drive component mounting bracket is provided on the side of the washing tank, and the motor bracket is fixed on the drive component mounting bracket.
[0010] Furthermore, two frame plates are symmetrically arranged at the upper end of the bottom of the washing tank, and the first side support structure and the second side support structure are fixed to the upper end of the two frame plates; two support frames are symmetrically arranged at the bottom of the washing tank, and an infusion pipe is also connected to the side of the washing tank.
[0011] Furthermore, the first side support structure also includes a wear-resistant pad, which is disposed at the upper end of the side support. The wear-resistant pad is arc-shaped, and a guide end plate is fixed at the upper end of the side support behind the wear-resistant pad. An inclined groove is provided on the inner side of the guide end plate.
[0012] Furthermore, the second side support structure also includes an outer support frame and an inner baffle, with the inner baffle fixed to the inside of the outer support frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] 1. The present invention relates to a workpiece frame turning and cleaning device, which places the impregnated workpiece frame into a water washing tank, with the two ends of the impregnated workpiece frame placed in a first side support structure and a second side support structure, respectively, so that the impregnated workpiece frame and the workpiece inside it are swung or turned over for cleaning while submerged in the water washing tank, thereby improving the cleaning efficiency and quality of the impregnated workpiece.
[0015] 2. The workpiece frame flipping and cleaning device of this utility model allows one end of the workpiece frame to slide accurately into the wear-resistant pad under the guidance of two guide side plates, an inclined groove, and the obstruction of the guide end plate during the placement of the workpiece frame. The other end slides accurately onto the wear-resistant pad and the bracket at that end under the guidance of the inner baffle, guide side plate, and inclined groove. The end is then fixed by a fastening threaded post, making the installation more convenient and faster.
[0016] 3. The workpiece frame turning and cleaning device of this utility model uses a reduction motor in the drive assembly to drive the drive gear to rotate. Through the meshing transmission between the drive gear and the transition gear and the driven gear, the card seat is driven to rotate, thereby driving the workpiece frame to rotate. It has high reliability. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the workpiece material frame flipping and cleaning device of this utility model;
[0018] Figure 2 This is the right view of the present invention;
[0019] Figure 3 This is a schematic diagram of the structure of this utility model after removing the lower roller structure;
[0020] Figure 4 This is a schematic diagram of the driving structure in this utility model;
[0021] Figure 5 This is a structural diagram of the lower support and lower roller structure in this utility model;
[0022] Figure 6 This is a schematic diagram of the first side support structure in this utility model. Figure 1 ;
[0023] Figure 7 This is a schematic diagram of the first side support structure in this utility model. Figure 2 ;
[0024] Figure 8 This is a schematic diagram of the water washing tank structure 4 in this utility model.
[0025] In the diagram: First side support structure - 1; Drive assembly - 2; Second side support structure - 3; Washing tank structure - 4;
[0026] Side bracket mounting base-11; Side bracket-12; Guide side plate-13; Guide end plate-14; Inclined groove-141; Wear-resistant pad-15; Gear motor-21; Motor bracket-22; Drive gear-23; Gear cover-24; Transition gear-25; Driven gear-26; Drive gear bushing-27; Transition wheel support-28; Rotary support sleeve-29; Card seat-210; Outer support frame-31; Inner baffle-32; Washing tank-41; Tank bottom-42; Frame plate-43; Support frame-44; Drain hole-45; Drive component mounting bracket-46; Infusion tube-47. Detailed Implementation
[0027] The following specific examples illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification. This utility model can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of this utility model. It should be noted that, unless otherwise specified, the following embodiments and features described therein can be combined with each other.
[0028] The purpose of this invention is to address the shortcomings of existing technologies by providing a workpiece frame flipping and cleaning device.
[0029] Example 1
[0030] This embodiment provides a workpiece frame flipping and cleaning device, referring to... Figure 1 , Figure 2 As shown, the device includes a washing tank structure 4. A first side support structure 1 and a second side support structure 3 are correspondingly arranged on both sides of the interior of the washing tank structure 4. A driving component 2 is arranged on the washing tank structure 4 next to the second side support structure 3. The two ends of the impregnation workpiece frame are respectively placed in the first side support structure 1 and the second side support structure 3, and the driving component 2 drives the impregnation workpiece frame to rotate. In this embodiment, the impregnation workpiece frame uses an existing impregnation workpiece frame, such as the one from Jinlun (Tianjin) Precision Machinery Co., Ltd., or impregnation workpiece frames from other companies such as Chongqing Aibuna Impregnation Technology Co., Ltd.
[0031] Reference Figures 3-5As shown, the drive assembly 2 includes a geared motor 21, a motor bracket 22, a drive gear 23, a transition gear 25, a driven gear 26, a drive gear bushing 27, a transition wheel support 28, a rotary support sleeve 29, and a retainer 210. The drive gear 23 is rotatably mounted in the drive gear bushing 27 via a rotating shaft. A gear cover 24 is provided on the inner side of the motor bracket 22 above the drive gear 23 to protect the drive gear 23. The transition gear 25 is rotatably mounted in the transition wheel support 28 via a rotating shaft. The driven gear 26 is rotatably mounted in the rotary support sleeve 29 via a rotating shaft. The retainer 210 is fixed to the front end of the driven gear 26. A fastening threaded post is threadedly installed in the center of the retainer 210 to fix the end of the impregnation workpiece frame. The drive gear bushing 27 is fixed on the motor bracket 22, and the drive end of the geared motor 21 is connected to the rotating shaft of the drive gear 23. When the geared motor 21 is working, it drives the drive gear 23 to rotate, and through the meshing transmission between the drive gear 25 and the driven gear 26, it drives the card holder 210 to rotate.
[0032] Reference Figures 6-7 As shown, the first side support structure 1 includes a side support mounting base 11, a side support 12, and a guide side plate 13. The side support mounting base 11 is fixed to the bottom end of the side support 12. Two guide side plates 13 are symmetrically fixed on both sides of the upper end of the side support 12, and the guide side plates 13 are inclined outward. The first side support structure 1 also includes a wear-resistant pad 15, which is disposed at the upper end of the side support 12. The wear-resistant pad 15 is arc-shaped. A guide end plate 14 is fixed at the upper end of the side support 12 behind the wear-resistant pad 15. An inclined groove 141 is provided on the inner side of the guide end plate 14 to facilitate the accurate sliding of the end of the impregnated workpiece frame from the inclined groove 141 into the wear-resistant pad 15.
[0033] Reference Figures 3-4 As shown, the second side support structure 3 also includes a side support mounting base 11, a side support 12, a guide side plate 13, and a wear-resistant pad 15, and the connection method of the above-mentioned parts in the first side support structure 1 is the same, but it does not include the inclined groove 141. In addition, unlike the structure of the first side support structure 1, the second side support structure 3 also includes an outer support frame 31 and an inner baffle 32. The side support 12 and the guide side plate 13 are both located inside the outer support frame 31. The inner baffle 32 is fixed to the front inner side of the outer support frame 31. An arc-shaped sliding channel is provided in the center of the inner baffle 32 to facilitate the end of the impregnated workpiece frame to slide onto the wear-resistant pad 15 therein.
[0034] Reference Figure 1 , Figure 8As shown, the washing tank structure 4 includes a washing tank 41, a tank bottom 42, and a drain hole 45. The tank bottom 42 is located at the bottom end of the washing tank 41, with a horizontal outer edge and a funnel shape in the middle. The drain hole 45 is located in the center of the tank bottom 42. A drive component mounting bracket 46 is provided on the side end of the washing tank 41, and a motor bracket 22 is fixed on the drive component mounting bracket 46. Two frame plates 43 are symmetrically arranged inside the washing tank 41 at the upper end of the tank bottom 42. The first side support structure 1 and the second side support structure 3 are fixed on the upper end of the two frame plates 43. Two support frames 44 are symmetrically arranged at the bottom end of the washing tank 41, and an infusion pipe 47 is also connected to the side end of the washing tank 41.
[0035] This utility model discloses a workpiece frame flipping and cleaning device. In use, the impregnated workpiece frame is placed in a water washing tank 41, with both ends of the frame positioned in the first side support structure 1 and the second side support structure 3, respectively. During placement, one end of the frame slides accurately into the wear-resistant pad 15 under the guidance of the two guide side plates 13, the inclined groove 141, and the obstruction of the guide end plate 14. The other end slides accurately onto the wear-resistant pad 15 and the retaining seat 210 at that end, guided by the inner baffle 32, the guide side plate 13, and the inclined groove 141, and is then fixed at its end by a fastening threaded post. Washing solution is supplied to the washing tank 41 via the infusion pipe 47. During operation, the reduction motor 21 in the drive assembly 2 drives the drive gear 23 to rotate. Through meshing transmission with the transition gear 25 and the driven gear 26, the chuck 210 rotates, thereby rotating the impregnated workpiece frame. This allows the impregnated workpiece frame and the workpieces inside to swing or tumble for cleaning while submerged in the washing tank 41, improving the cleaning efficiency and quality of the impregnated workpieces. After cleaning, the washing solution is drained through the central drain hole 45 in the funnel-shaped tank bottom 42, and then the impregnated workpiece frame is removed, completing the cleaning process.
[0036] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A workpiece frame flipping and cleaning device, characterized in that: The system includes a water washing tank structure (4), on which a first side support structure (1) and a second side support structure (3) are respectively arranged on both sides. A driving component (2) is arranged on the water washing tank structure (4) next to the second side support structure (3). The first side support structure (1) and the second side support structure (3) are used to support the two ends of the impregnation workpiece frame. The driving component (2) drives the impregnation workpiece frame to rotate. The drive assembly (2) includes a geared motor (21), a motor bracket (22), a drive gear (23), a transition gear (25), a driven gear (26), a drive gear bushing (27), a transition wheel support (28), a rotary support sleeve (29), and a mounting bracket (210). The drive gear (23) is rotatably mounted in the drive gear bushing (27) via a rotating shaft. The transition gear (25) is rotatably mounted in the transition wheel support (28) via a rotating shaft. The driven gear (26) is rotatably mounted in the rotary support sleeve (29) via a rotating shaft. The mounting bracket (210) is fixed to the front end of the driven gear (26). The drive gear bushing (27) is fixed on the motor bracket (22). The drive end of the geared motor (21) is connected to the rotating shaft of the drive gear (23).
2. The workpiece frame turning and cleaning device according to claim 1, characterized in that: The first side support structure (1) includes a side support mounting base (11), a side support (12) and a guide side plate (13). The side support mounting base (11) is fixed to the bottom end of the side support (12). Two guide side plates (13) are symmetrically fixed on both sides of the upper end of the side support (12). The guide side plates (13) are inclined outward.
3. The workpiece frame turning and cleaning device according to claim 1, characterized in that: A gear cover (24) is provided on the inner side of the motor bracket (22) above the drive gear (23).
4. The workpiece frame turning and cleaning device according to claim 2 or 3, characterized in that: The water washing tank structure (4) includes a water washing tank (41), a tank bottom (42) and a drain hole (45). The tank bottom (42) is located at the bottom end of the water washing tank (41). The outer edge of the tank bottom (42) is horizontal and the middle part is funnel-shaped. A drain hole (45) is provided in the center of the tank bottom (42).
5. The workpiece frame turning and cleaning device according to claim 4, characterized in that: The washing tank (41) is provided with a drive component mounting bracket (46) on its side, and the motor bracket (22) is fixed on the drive component mounting bracket (46).
6. The workpiece frame turning and cleaning device according to claim 4, characterized in that: The washing tank (41) has two frame plates (43) symmetrically arranged inside the tank bottom (42) and the first side support structure (1) and the second side support structure (3) are fixed on the upper end of the two frame plates (43); the bottom end of the washing tank (41) has two support frames (44) symmetrically arranged, and the side end of the washing tank (41) is also connected to an infusion pipe (47).
7. The workpiece frame turning and cleaning device according to claim 2, characterized in that: The first side support structure (1) further includes a wear-resistant pad (15), which is disposed at the upper end of the side support (12). The wear-resistant pad (15) is arc-shaped. A guide end plate (14) is fixed at the upper end of the side support (12) behind the wear-resistant pad (15). An inclined groove (141) is provided on the inner side of the guide end plate (14).
8. The workpiece frame turning and cleaning device according to claim 2, characterized in that: The second side support structure (3) further includes an outer support frame (31) and an inner baffle (32), wherein the inner baffle (32) is fixed to the inner side of the outer support frame (31).
Citation Information
Patent Citations
Infiltrated workpiece frame cleaning device
CN220329537U
Workpiece cleaning device of vacuum pressure infiltration line
CN220574197U