A multi-tank full-automatic ultrasonic cleaning machine

CN224895059UActive Publication Date: 2026-10-27JIANGXI KELIDE INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202521834139.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-10-27
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

[0003]现有技术中,申请号20192213 0637.3公开了一种全自动超声波清洗机,包括清洗机及清洗机上设置的侧视面呈L形结构的电动门,所述清洗机的内部转动连接有两个连杆,且两个连杆两端之间均设置有储料箱,所述两个连杆中的一个内部转动连接有齿轮盘,且两个齿轮盘分别与储料箱同轴心同步转动,所述清洗机的竖直端一侧活动连接有驱动电机;上述装置清洗、漂洗、干燥等所有步骤都在同一个槽内完成,无法实现真正的分级清洗,易造成二次污染,旋转交替式的进料、出料,储料箱的高度位置是固定的,不能够根据储存的物料厚度,将物料完全浸入清洗液中,清洗效果不足

Benefits of technology

[0014]本实用新型的有益效果为:可以根据盛料篮内储存的工件厚度,使盛料篮进入清洗液中的深度进行调节,可以确保工件完全进入清洗液中,超声波清洗效果大大提高,并且可一个针对性的对单个或多个盛料篮进入超声波清洗机本体顶部对应的清洗槽进行清洗,清洗上料操作更加的灵活,可以对不同位置的盛料篮针对性或反复的进行清洗操作,使整体设备更加的自动化,避免小尺寸工件直接存放在网篮内部发生掉落的情况,适用性与存放的稳定性大大提高。

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Abstract

The utility model discloses a kind of multi-slot full-automatic ultrasonic cleaning machine, including ultrasonic cleaning machine body and equidistantly arranged cleaning tank in the top of ultrasonic cleaning machine body, the bottom of the ultrasonic cleaning machine body is fixedly connected with mounting seat, the right side of the mounting seat is equidistantly connected with operation adjusting component, the left side of the operation adjusting component is all installed with material basket, can be according to the thickness of workpiece stored in material basket, the depth of material basket into cleaning fluid is adjusted, can ensure that workpiece completely enters cleaning fluid, ultrasonic cleaning effect greatly improves, and single or multiple material basket can be targeted into the cleaning tank corresponding to the top of ultrasonic cleaning machine body and is cleaned, cleaning loading operation is more flexible, different positions of material basket can be targeted or repeatedly cleaned, make overall equipment more automated, applicability and storage stability greatly improve.
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Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning machine technology, specifically to a multi-tank fully automatic ultrasonic cleaning machine. Background Technology

[0002] The principle of a fully automatic ultrasonic cleaning machine is to convert the acoustic energy of a high-power ultrasonic frequency source into mechanical vibration, which is then radiated onto the cleaning liquid in the tank through the cleaning tank wall. Due to the radiated ultrasonic waves, the microbubbles in the liquid in the tank can maintain vibration under the action of the sound waves, thereby achieving the cleaning effect.

[0003] In the prior art, application number 20192213 0637.3 discloses a fully automatic ultrasonic cleaning machine, including a cleaning machine and an electric door with an L-shaped structure in side view. The cleaning machine has two rotatably connected internally, and a storage box is provided between the two ends of the two connecting rods. A gear disk is rotatably connected internally to one of the two connecting rods, and the two gear disks rotate synchronously with the storage boxes on the same axis. A drive motor is movably connected to one side of the vertical end of the cleaning machine. The above device completes all steps such as cleaning, rinsing, and drying in the same tank, which cannot achieve true graded cleaning and is prone to secondary pollution. The rotating and alternating feeding and discharging, and the fixed height of the storage box, cannot fully immerse the material in the cleaning solution according to the thickness of the stored material, resulting in insufficient cleaning effect.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a multi-tank fully automatic ultrasonic cleaning machine to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows: A multi-tank fully automatic ultrasonic cleaning machine includes an ultrasonic cleaning machine body and cleaning tanks equidistantly arranged on the top of the ultrasonic cleaning machine body. The bottom of the ultrasonic cleaning machine body is fixedly connected to a mounting base. An operation adjustment component is equidistantly connected to the right side of the mounting base. A material collection basket is installed on the left side of each operation adjustment component.

[0007] Preferably, the operation adjustment component includes a rodless cylinder and an L-shaped lifting plate, wherein the movable end of the rodless cylinder is fixedly connected to the L-shaped lifting plate, and the top of the L-shaped lifting plate is provided with a movable groove.

[0008] Preferably, an adjusting block is movably connected inside the movable groove, and a first servo motor is fixedly connected above one side of the L-shaped lifting plate. The output shaft of the first servo motor passes through and is fixed inside the adjusting block, and one end is connected to one side of the inner wall of the movable groove through a bearing.

[0009] Preferably, an L-shaped flip plate is fixedly connected to the top of the adjusting block, the left side of the L-shaped flip plate is fixedly connected to the upper right side of the material basket, and the material basket is movably connected to the inside of the washing tank.

[0010] Preferably, the mounting base includes a base and a side baffle. The side baffle is located on the right side of the base, and mounting grooves are equidistantly cut on the right side of the side baffle. The two ends of the rodless cylinder are fixedly connected to the inner wall of the mounting groove.

[0011] Preferably, a rectangular groove is provided on the right side of the base, and a second servo motor is provided in the middle of the base cavity. A lead screw is connected to one side of the inner wall of the rectangular groove through a bearing, and the other end of the lead screw is fixedly connected to the output shaft of the second servo motor.

[0012] Preferably, a guide rod is provided on one side of the lead screw, and a movable block is sleeved on the outside of the lead screw and the guide rod. A lead screw nut is installed inside the movable block and is threadedly connected to the lead screw through the lead screw nut. The movable block is fixedly connected to the bottom of the inner side of the side baffle.

[0013] Preferably, the material basket includes an installation frame, a wire mesh basket, and a perforated box. The bottom side of the installation frame is fixedly connected to the wire mesh basket, and the perforated box is fixedly connected to the inner wall of the wire mesh basket. The top of the installation frame and the left side of the wire mesh basket are respectively provided with wire mesh plates through hinges, and the left side of the perforated box is provided with a perforated plate through hinges.

[0014] The beneficial effects of this invention are as follows: the depth of the basket immersed in the cleaning solution can be adjusted according to the thickness of the workpiece stored in the basket, ensuring that the workpiece is completely immersed in the cleaning solution, greatly improving the ultrasonic cleaning effect. Furthermore, it allows for targeted cleaning of one or more baskets in the corresponding cleaning tank at the top of the ultrasonic cleaner body, making the cleaning and loading operation more flexible. It allows for targeted or repeated cleaning operations on baskets in different positions, making the overall equipment more automated. It also prevents small workpieces from falling out when stored directly inside the basket, greatly improving applicability and storage stability. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of a multi-tank fully automatic ultrasonic cleaner according to an embodiment of the present utility model; Figure 2 This is a schematic diagram of the appearance structure of the operation adjustment component of a multi-tank fully automatic ultrasonic cleaner according to an embodiment of the present utility model; Figure 3 This is a schematic diagram of the disassembled mounting base structure of a multi-tank fully automatic ultrasonic cleaner according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the disassembled structure of the material basket of a multi-tank fully automatic ultrasonic cleaner according to an embodiment of the present utility model.

[0017] In the picture: 1. Ultrasonic cleaning machine body; 2. Cleaning tank; 3. Mounting base; 4. Operation and adjustment components; 5. Material basket; 6. Rodless cylinder; 7. L-shaped lifting plate; 8. Movable groove; 9. Adjusting block; 10. First servo motor; 11. L-shaped flip plate; 12. Base; 13. Side baffle; 14. Mounting groove; 15. Rectangular groove; 16. Second servo motor; 17. Lead screw; 18. Guide rod; 19. Moving block; 20. Mounting frame; 21. Mesh basket; 22. Perforated box; 23. Mesh plate; 24. Perforated plate. Detailed Implementation

[0018] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0019] According to an embodiment of the present invention, a multi-tank fully automatic ultrasonic cleaning machine is provided.

[0020] Example 1 like Figure 1-4As shown, a multi-tank fully automatic ultrasonic cleaning machine according to an embodiment of the present invention includes an ultrasonic cleaning machine body 1 and cleaning tanks 2 equidistantly arranged on the top of the ultrasonic cleaning machine body 1. A mounting base 3 is fixedly connected to the bottom of the ultrasonic cleaning machine body 1. An operation adjustment assembly 4 is equidistantly connected to the right side of the mounting base 3. A material basket 5 is installed on the left side of each operation adjustment assembly 4. The operation adjustment assembly 4 includes a rodless cylinder 6 and an L-shaped lifting plate 7. The movable end of the rodless cylinder 6 is fixedly connected to the L-shaped lifting plate 7. A movable groove 8 is carved into the top of the L-shaped lifting plate 7. An adjustment block 9 is movably connected inside the movable groove 8. A first servo motor 10 is fixedly connected to the upper side of one side of the L-shaped lifting plate 7. The output shaft of the first servo motor 10 passes through and is fixedly fixed inside the adjustment block 9, and one end is connected to one side of the inner wall of the movable groove 8 via a bearing. An L-shaped flip plate 11 is fixedly connected to the top of the adjustment block 9. The left side of the L-shaped flip plate 11 is fixedly connected to the upper right side of the material basket 5. The material basket 5 is movably connected to the cleaning tank 2. After the material is placed inside the material basket 5, the first servo motor 10 is started. The output shaft of the first servo motor 10 drives the adjusting block 9 to rotate, so that the L-shaped flip plate 11 and the L-shaped lifting plate 7 are perpendicular to each other, and the material basket 5 is aligned with the top of the cleaning tank 2 of the ultrasonic cleaner body 1. Then, the rodless cylinder 6 is started. The moving end of the rodless cylinder 6 drives the L-shaped lifting plate 7 to descend, so that the material basket 5 is immersed in the cleaning liquid inside the cleaning tank 2. This allows the material basket 5 to be separated from the ultrasonic cleaner body 1 before material loading and unloading. The depth of the material basket 5 in the cleaning liquid can be adjusted according to the thickness of the workpiece stored in the material basket 5, ensuring that the workpiece is completely immersed in the cleaning liquid, greatly improving the ultrasonic cleaning effect. Furthermore, one or more material baskets 5 can be targeted to be placed into the corresponding cleaning tank 2 at the top of the ultrasonic cleaner body 1 for cleaning, making the cleaning and loading operation more flexible.

[0021] Example 2 like Figure 1-4As shown, a multi-tank fully automatic ultrasonic cleaner according to an embodiment of the present invention includes an ultrasonic cleaner body 1 and cleaning tanks 2 equidistantly arranged on the top of the ultrasonic cleaner body 1. A mounting base 3 is fixedly connected to the bottom of the ultrasonic cleaner body 1. An operation adjustment component 4 is equidistantly connected to the right side of the mounting base 3. A material basket 5 is installed on the left side of each operation adjustment component 4. The mounting base 3 includes a base 12 and a side baffle 13. The side baffle 13 is located on the right side of the base 12. An installation groove 14 is equidistantly carved on the right side of the side baffle 13. Two ends of a rodless cylinder 6 are fixedly connected to the inner wall of the installation groove 14. A rectangular groove 15 is carved on the right side of the base 12. A second servo motor 16 is located in the middle of the cavity of the base 12. A lead screw 17 is connected to one side of the inner wall of the rectangular groove 15 via a bearing. The other end of the lead screw 17 is fixedly connected to the output shaft of the second servo motor 16. A guide rod 18 is provided on one side of the lead screw 17. The lead screw 17 and the guide rod 18... A movable block 19 is fitted on the outer side, and a lead screw nut is installed inside the movable block 19. The lead screw nut is threadedly connected to the lead screw 17. The movable block 19 is fixedly connected to the bottom inner side of the side baffle 13. By starting the second servo motor 16, the output shaft of the second servo motor 16 drives the lead screw 17 to rotate. Under the guidance and limiting of the movable block 19 by the guide rod 18 and the action of the lead screw nut inside the movable block 19, the movable block 19 can move longitudinally to the side baffle 13. This allows the material baskets 5 to be positioned sequentially above the cleaning tank 2 at the top of the ultrasonic cleaner body 1. This allows for multi-stage cleaning of the workpieces inside the material baskets 5, and also allows for the automatic movement of workpieces in different material baskets 5 to the cleaning tank 2 on the ultrasonic cleaner body 1, which has pre-wash, main wash, and rinsing functions. This allows for targeted or repeated cleaning operations on the material baskets 5 in different positions, making the overall equipment more automated.

[0022] Example 3 like Figure 1-4As shown, a multi-tank fully automatic ultrasonic cleaner according to an embodiment of the present invention includes an ultrasonic cleaner body 1 and cleaning tanks 2 equidistantly arranged on the top of the ultrasonic cleaner body 1. A mounting base 3 is fixedly connected to the bottom of the ultrasonic cleaner body 1. An operation adjustment component 4 is equidistantly connected to the right side of the mounting base 3. A material basket 5 is installed on the left side of each operation adjustment component 4. The material basket 5 includes a mounting frame 20, a mesh basket 21, and a perforated box 22. The bottom side of the mounting frame 20 is fixedly connected to the mesh basket 21, and the perforated box 22 is fixedly connected to the inner wall of the mesh basket 21. The top of the mounting frame 20 and the mesh basket 21 are connected to the cleaning tanks 21. A mesh plate 23 is provided on the left side of the basket 21 via a hinge, and a perforated plate 24 is provided on the left side of the perforated box 22 via a hinge. When the basket 5 is immersed in the cleaning solution or when the basket 5 is removed from the cleaning tank 2, the mesh plate 23 on the mounting frame 20 or the mesh plate 23 and perforated plate 24 on one side of the basket 21 can be opened to facilitate various feeding operations. The operation is convenient. In addition, the perforated box 22 is set inside the basket 21 to store small-sized workpieces, avoiding the situation where small-sized workpieces fall out when directly stored inside the basket 21. The applicability and storage stability are greatly improved.

[0023] In summary, with the help of the above-mentioned technical solution of this utility model, when this device is in use, after the material is placed inside the material basket 5, the first servo motor 10 is started. The output shaft of the first servo motor 10 drives the adjusting block 9 to rotate, so that the L-shaped flip plate 11 and the L-shaped lifting plate 7 are perpendicular to each other, and the material basket 5 is aligned with the upper part of the cleaning tank 2 of the ultrasonic cleaner body 1. Then, the rodless cylinder 6 is started, and the moving end of the rodless cylinder 6 drives the L-shaped lifting plate 7 to descend, so that the material basket 5 is immersed in the cleaning liquid inside the cleaning tank 2. This allows the material basket 5 to be separated from the ultrasonic cleaner body 1 before material is picked up or fed. The depth of the material basket 5 in the cleaning liquid can be adjusted according to the thickness of the workpiece stored in the material basket 5. By starting the second servo motor 16, the output shaft of the second servo motor 16 drives the lead screw 17 to rotate. Rotation, guided and limited by the guide rod 18, and under the action of the screw nut inside the moving block 19, the moving block 19 can move longitudinally against the side baffle 13, so that the material basket 5 is sequentially positioned above the cleaning tank 2 on the top of the ultrasonic cleaner body 1. This allows for multi-stage cleaning of the workpieces inside the material basket 5, and also automatically moves the workpieces in different material baskets 5 to the cleaning tank 2 on the ultrasonic cleaner body 1 for pre-washing, main washing, and rinsing functions. When the material basket 5 is immersed in the cleaning solution or leaves the cleaning tank 2, the mesh plate 23 on the mounting frame 20 or the mesh plate 23 and perforated plate 24 on one side of the mesh basket 21 can be opened to facilitate various feeding operations. Furthermore, a perforated box 22 is set inside the mesh basket 21 to store small-sized workpieces.

[0024] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A multi-tank fully automatic ultrasonic cleaning machine, comprising an ultrasonic cleaning machine body (1) and cleaning tanks (2) equidistantly disposed on the top of the ultrasonic cleaning machine body (1), characterized in that, The ultrasonic cleaner body (1) is fixedly connected to a mounting base (3) at the bottom. An operation adjustment component (4) is equidistantly connected to the right side of the mounting base (3). A material basket (5) is installed on the left side of the operation adjustment component (4). The operation adjustment component (4) includes a rodless cylinder (6) and an L-shaped lifting plate (7). The movable end of the rodless cylinder (6) is fixedly connected to the L-shaped lifting plate (7). The top of the L-shaped lifting plate (7) is provided with a movable groove (8). An adjustment block (9) is movably connected inside the movable groove (8). A first servo motor (10) is fixedly connected to the top of one side of the L-shaped lifting plate (7). The output shaft of the first servo motor (10) is fixedly inserted inside the adjustment block (9), and one end is connected to the inner wall of the movable groove (8) through a bearing. An L-shaped flip plate (11) is fixedly connected to the top of the adjustment block (9). The left side of the L-shaped flip plate (11) is fixedly connected to the top right side of the material basket (5), and the material basket (5) is movably connected to the inside of the cleaning tank (2).

2. The multi-tank fully automatic ultrasonic cleaning machine according to claim 1, characterized in that, The mounting base (3) includes a base (12) and a side baffle (13). The side baffle (13) is located on the right side of the base (12). The side baffle (13) has mounting grooves (14) equidistantly carved on the right side. The rodless cylinder (6) is fixedly connected to the inner wall of the mounting groove (14) at both ends.

3. The multi-tank fully automatic ultrasonic cleaning machine according to claim 2, characterized in that, A rectangular groove (15) is provided on the right side of the base (12). A second servo motor (16) is provided in the middle of the cavity of the base (12). A lead screw (17) is connected to one side of the inner wall of the rectangular groove (15) through a bearing. The other end of the lead screw (17) is fixedly connected to the output shaft of the second servo motor (16).

4. The multi-tank fully automatic ultrasonic cleaning machine according to claim 3, characterized in that, The lead screw (17) is provided with a guide rod (18) on one side. A moving block (19) is sleeved on the outside of the lead screw (17) and the guide rod (18). A lead screw nut is installed inside the moving block (19) and is threadedly connected to the lead screw (17) through the lead screw nut. The moving block (19) is fixedly connected to the bottom of the inner side of the side baffle (13).

5. A multi-tank fully automatic ultrasonic cleaning machine according to claim 4, characterized in that, The material basket (5) includes an installation frame (20), a wire mesh basket (21), and a perforated box (22). The bottom side of the installation frame (20) is fixedly connected to the wire mesh basket (21), and the perforated box (22) is fixedly connected to the inner wall of the wire mesh basket (21). The top of the installation frame (20) and the left side of the wire mesh basket (21) are respectively provided with a wire mesh plate (23) through a hinge, and the left side of the perforated box (22) is provided with a perforated plate (24) through a hinge.

Citation Information

Patent Citations

  • Full-automatic ultrasonic cleaning machine

    CN211191230U